Pay-off mechanism for front end of bus bar machine

By designing a support frame and support platform at the front end of the busbar machine, combined with a fixing mechanism and a guide buffer, the problems of insufficient tension and wear during wire transmission are solved, achieving energy saving and stable transmission, and simplifying the process of replacing the wire drum.

CN223687805UActive Publication Date: 2025-12-19浙江云恒绿能新材料有限公司
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Patent Information

Application Number
CN202520267512.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-12-19
Estimated Expiration
2035-02-19

AI Technical Summary

Technical Problem

Existing wire feeding devices are prone to insufficient tension of the transmission wire during transmission, resulting in loose tension of the transmission wire, which can easily cause wear or jamming with the guide parts, and the drive mechanism consumes a lot of energy.

Method used

The vertically placed wire spool is designed with a support frame and support platform. It utilizes a fixing mechanism and guide buffer to reduce reliance on the drive motor. Combined with the design of limit guide plate and guide buffer, it avoids wire wear. The ceramic pressure plate improves smoothness.

Benefits of technology

This reduces energy consumption during the wire laying process, prevents wire wear, improves transmission stability, and facilitates the replacement and maintenance of the wire drum.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pay-off mechanism used at the front end of a bus bar machine, which comprises a support frame and a support table arranged below the support frame, a bobbin is arranged on the support table, a fixing mechanism is arranged on the surface of the support table, a pressure plate is arranged above the bobbin, a fixing shaft is arranged in the middle of the pressure plate, and the fixing mechanism is arranged on the surface of the support table. According to the utility model, the structure is reasonable, and a driving mechanism is reduced, so that the consumption is small, the energy conservation is improved, and the purposes of environmental protection are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a wire -laying mechanism for bus bar machine front end, especially a wire -laying mechanism for bus bar machine front end. BACKGROUND

[0002] The existing wire -laying device will appear loose when transmitting, and the wire tension is not enough, which is easy to cause abrasion or clamping of the guiding part, and the patent number CN222138302U discloses a wire -laying mechanism for bus bar machine front end, which comprises: clamping mechanism, machine shell, wire drum, transmission mechanism and guiding mechanism. But in the actual use process, the driving mechanism needs to be used, and the clamping mechanism and the wire drum have a certain weight, so the work consumption of the driving mechanism is large, and the energy saving needs to be optimized, therefore the last technical problem is solved by the development of the department. UTILITY MODEL CONTENT

[0003] The utility model aims at providing a wire -laying mechanism for bus bar machine front end, which reduces the driving mechanism, thereby consuming less, improving energy saving and achieving the purpose of green environmental protection.

[0004] The above technical purpose of the utility model is realized by the following technical scheme:

[0005] A wire -laying mechanism for bus bar machine front end, comprising a support frame, a support table arranged below the support frame, a wire drum placed on the support table, a fixing mechanism arranged on the surface of the support table, a pressure plate arranged above the wire drum, a fixed shaft arranged in the middle of the pressure plate, the fixed shaft being fixedly installed on the support table through the fixing mechanism, and a guiding buffer arranged around the pressure plate.

[0006] Preferably, a groove is formed in the middle of the support table, the fixing mechanism comprises clamping jaws arranged in the groove and rotatably arranged, the clamping jaws are arranged in pairs and oppositely, a conical block is arranged at the lower end of the fixed shaft, and the two clamping jaws clamp the surface of the conical block.

[0007] Preferably, a rotating shaft is arranged through the clamping jaw, the rotating shaft is fixedly connected to the support table, and a torsional spring is arranged between the clamping jaw and the rotating shaft.

[0008] Preferably, an arc-shaped through slot is further arranged on the side surface of the support table, the arc-shaped through slot is communicated with the groove, a lever is arranged in the arc-shaped through slot, one end of the lever is fixedly connected to the lower end of the clamping jaw, and the other end of the lever penetrates out of the arc-shaped through slot.

[0009] Preferably, a limiting guide disc is arranged below the pressure plate, and the limiting guide disc is circular.

[0010] Preferably, the edge of the wire drum is arc-shaped.

[0011] Preferably, the guiding buffer is a plastic filament segment.

[0012] Beneficial effects: By the technical scheme, the wire drum is vertically placed, so that the wire drum does not need to be driven to rotate by a driving motor during wire feeding, thereby reducing energy consumption. The wire feeding of the technical scheme is to pull the wire in the subsequent process, thereby achieving the effect of front-end wire feeding. The circular limiting guide disc and the arc-shaped edge of the wire drum are both used to avoid abrasion of the wire harness, and the pressing disc is made of ceramic material to be smoother and have no abrasion. The fixed shaft is used to limit the pressing disc above the wire drum, so that the pressing disc is stable during wire feeding, which is beneficial to better guiding of the wire. When disassembly is needed, the fixed shaft is pressed downward, and when the lower conical block passes through the two clamps, the clamps can limit the conical block. When the conical block needs to be taken out, the clamping jaw is rotated by moving the lever, so that the conical block is separated from the two clamps. In the loosened state, the technician can take out the fixed shaft upward between the two clamps, so that the pressing disc can be taken out, thereby achieving the purpose of conveniently replacing the wire drum. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 Structure schematic view of an embodiment;

[0014] Figure 2 Structure schematic view of an embodiment after removing the support and the wire drum frame;

[0015] Figure 3 A sectional view of an embodiment;

[0016] Figure 4 Schematic view of an embodiment for showing the structure in the groove;

[0017] Figure 5 A part A of Figure 2 is an enlarged view.

[0018] Figures: 1, support frame; 2, support table; 21, groove; 3, wire drum; 4, pressing disc; 41, limiting guide disc; 5, fixed shaft; 6, guiding buffer; 7, conical block; 8, clamp; 9, rotating shaft; 10, torsional spring; 11, arc-shaped through slot; 12, tiger mouth through slot; 13, lever; 14, fixed clamping plate; 15, handle. DETAILED DESCRIPTION

[0019] The technical scheme of the present application will be described clearly and completely in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application.

[0020] In the description of the utility model, it is explained that, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0021] In the description of the utility model, it is explained that, the terms "installation", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral connection; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0022] In addition, the technical features involved in the different embodiments of the utility model described below can be combined with each other as long as there is no conflict.

[0023] A wire releasing mechanism for bus bar machine front end, including support frame 1, support table 2 arranged below support frame 1, the wire drum 3 is placed on the support table 2, the edge of wire drum 3 is arc-shaped, hollow in the middle, the surface of support table 2 is provided with fixing mechanism, the wire drum 3 is provided with pressing disc 4 above, the fixed shaft 5 is arranged in the middle of pressing disc 4, the fixed shaft 5 is fixedly installed on support table 2 through fixing mechanism, the guiding buffer 6 is arranged around pressing disc 4, the guiding buffer 6 here is plastic filament section, has certain softness, so that the wire releasing will not be abraded. In addition, a circular limiting guide disc 41 is arranged below the pressing disc 4, the plastic filament section is bonded or fixed in other ways in the middle of pressing disc 4 and limiting guide disc 41, and pressing disc 4 and limiting guide disc 41 are fixed by bolt and nut.

[0024] The middle part of the support table 2 is provided with a recess 21, and the fixing mechanism comprises clamping jaws 8 arranged in the recess 21 and arranged in a rotating manner, the clamping jaws 8 are arranged in pairs and arranged oppositely, the lower end of the fixing shaft 5 is provided with a tapered block 7, and the clamping jaws 8 clamp the surface of the tapered block 7, and the clamping here is to limit the upper part of the tapered block 7. The clamping jaws 8 are two connected plates, and the two plates are hollowed out, so that the rotating shaft 9 can pass through, and the clamping jaws 8 are provided with the rotating shaft 9, the two ends of the rotating shaft 9 are fixedly connected to the support table 2, a torsion spring 10 is arranged between the clamping jaws 8 and the rotating shaft 9, a fixed clamping plate 14 is arranged above the rotating shaft 9, the fixed clamping plate 14 is welded to the inner wall of the recess 21, the fixed clamping plate 14 is provided with two plates and the two plates are arranged in a spaced manner, the rotating shaft 9 passes through the torsion spring 10, one end of the torsion spring 10 is fixedly installed on the upper surface of the clamping jaw 8, and the other end of the torsion spring 10 is fixed between the two fixed clamping plates 14.

[0025] The side surface of the support table 2 is also provided with an arc-shaped through groove 11, the arc-shaped through groove 11 is communicated with the recess 21, a lever 13 is arranged in the arc-shaped through groove 11, a handle 15 is arranged at the outer end of the lever 13, the handle 15 is convenient for workers to hold, one end of the lever 13 is fixedly connected to the lower end of the clamping jaw 8, and the other end of the lever 13 passes out of the arc-shaped through groove 11, preferably, the lower part of the arc-shaped through groove 11 is extended to form a tiger mouth through groove 12, the tiger mouth through groove 12 is a semicircular through groove, is a continuation of the end of the arc-shaped through groove 11, and the size of the tiger mouth through groove 12 is close to that of the lever 13, so that the lever 13 can be placed in the tiger mouth through groove 12, so that the lever 13 can be located in the tiger mouth through groove 12, and the stability of the lever 13 is maintained without manual intervention.

[0026] The line drum 3 is vertically placed, so that the line drum 3 does not need to be driven to rotate in the wire feeding process, thereby reducing energy consumption, and the wire feeding of the technical scheme is to pull the wire in the subsequent process, thereby achieving the effect of front wire feeding; the circular limiting guide disc 41 and the arc-shaped edge of the line drum 3 are both arranged to avoid abrasion of the wire harness, and the pressing disc 4 is made of ceramic material, which is smoother and has no abrasion. The pressing disc 4 is limited above the line drum 3 by the fixing shaft 5, so that the stability of the pressing disc 4 is achieved in the wire feeding process, which is beneficial to better guide the wire; when disassembly is needed, the fixing shaft 5 is pressed downward, and when the lower tapered block 7 passes through the two clamping jaws 8, the clamping jaws 8 can limit the tapered block 7; when the pressing disc 4 needs to be taken out, the lever 13 is moved to drive the clamping jaws 8 to rotate, so that the tapered block 7 is separated from the two clamping jaws 8, in the loosened state, the fixing shaft 5 can be taken out upward between the two clamping jaws 8, and then the pressing disc 4 can be taken out, thereby achieving the purpose of conveniently replacing the line drum 3.

[0027] Obviously, the above embodiments are only examples for clearly illustrating the present application and are not intended to limit the present application. Based on the above description, other different forms of changes or variations can be made by those skilled in the art. Here, all the embodiments are not required to be enumerated. The changes or variations derived therefrom are still within the protection scope of the present application.

Claims

1. A pay-off mechanism for busbar machine front end, comprising a support frame (1), a support table (2) arranged below the support frame (1), characterized in that, The support table (2) is provided with a wire cylinder (3), the surface of the support table (2) is provided with a fixing mechanism, the wire cylinder (3) is provided with a pressing disc (4) above, the pressing disc (4) is provided with a fixing shaft (5) in the middle, the fixing shaft (5) is fixedly installed on the support table (2) through the fixing mechanism, and the pressing disc (4) is provided with a guide buffer (6) around.

2. A pay-off mechanism for the front end of a busbar machine according to claim 1, characterized in that The middle of the support table (2) is provided with a groove (21), the fixing mechanism comprises clamping jaws (8) that are rotatably arranged in the groove (21), the clamping jaws (8) are arranged in pairs and oppositely, and the lower end of the fixing shaft (5) is provided with a tapered block (7).

3. A pay-off mechanism for a busbar machine front end according to claim 2, characterized in that The clamping jaw (8) is provided with a rotating shaft (9), the rotating shaft (9) is fixedly connected to the support table (2), and a torsional spring (10) is arranged between the clamping jaw (8) and the rotating shaft (9).

4. A pay-off mechanism for a busbar machine front end according to claim 3, characterised in that, The side of the support table (2) is also provided with an arc-shaped through groove (11), the arc-shaped through groove (11) is communicated with the groove (21), the arc-shaped through groove (11) is provided with a lever (13), one end of the lever (13) is fixedly connected to the lower end of the clamping jaw (8), and the other end of the lever (13) penetrates out of the arc-shaped through groove (11).

5. A wire pay-off mechanism for a busbar machine front end according to claim 4, wherein, The lower side of the pressing disc (4) is provided with a limiting guide disc (41), and the limiting guide disc (41) is circular.

6. A pay-off mechanism for a busbar machine front end according to claim 5, wherein, The edge of the wire cylinder (3) is arc-shaped.

7. A pay-off mechanism for a busbar machine front end according to claim 6, characterised in that, The guide buffer (6) is a plastic filament section. The edge of the wire cylinder (3) is arc-shaped.

Citation Information

Patent Citations

  • Pay-off device for bus bar machine

    CN222138302U