Cleaning and coiling device for hydraulic control pipeline
By combining the design of the cleaning box, brush roller and sponge block, the problems of unevenness, excessive oil and water dripping during the winding process of the hydraulic pipeline are solved, achieving uniform winding and drying of the pipeline and extending its service life.
Patent Information
- Application Number
- CN202520205293.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-10
AI Technical Summary
Hydraulic control lines suffer from problems such as unevenness, large size, excessive oil stains on the outer wall, hydraulic oil spillage, and water dripping during traditional manual winding processes, affecting their service life and safety.
A device comprising a cleaning tank, a cleaning brush roller, a winding roller, and a sponge block was designed. Through rinsing and brushing with cleaning fluid and water absorption by the sponge block, combined with a guide roller and a wire sleeve, the uniform winding and dehydration of the pipeline is achieved.
It achieves uniform winding of pipelines, avoids water dripping, extends the service life of pipelines, and improves the neatness and safety of winding.
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Figure CN223687814U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pipeline winding technical field, concretely is a kind of cleaning coiling device for hydraulic control pipeline. BACKGROUND
[0002] Hydraulic control pipeline is a kind of equipment that adjusts pipeline flow and pressure through hydraulic control system, mainly used to control the flow of liquid in pipeline, and is widely used in various occasions requiring accurate flow and pressure control. After the use of hydraulic control pipeline, the traditional means of recycling hydraulic control pipeline is to use wooden drum reel by manual method, which has high labor intensity and requires many construction personnel. After winding, the hydraulic control pipeline is irregular, bulky, has more oil stains on the outer wall, and the hydraulic oil in the pipeline spills out, which poses a great safety hazard.
[0003] The Chinese patent CN212424947U discloses an online cleaning coiling device for downhole hydraulic control pipeline. The transmission shaft in the device is installed in the transmission shaft support. One end of the transmission shaft is connected to the manual crank through the shaft clutch, and the other end is connected to the coiling drum. The transmission belt is connected between the transmission shaft and the electric drive clutch support. The battery pack is electrically connected to the switch controller and is connected to the coiling motor and the cleaning motor through the switch controller. The cleaning motor is connected to the gear pump through the shaft coupling. The coiling motor is connected to the clutch in the electric drive clutch support. The gear pump can pump the cleaning agent in the original oil cleaning agent container into the cleaning shaft of the cleaning mechanism. The dirty liquid recovery tank is placed below the cleaning mechanism. One end of the downhole hydraulic control pipeline passes through the gap between the cleaning shafts and is fixed in the coiling drum.
[0004] Although the above-mentioned cleaning coiling device changes the current situation of loose, irregular, bulky, more oil stains on the outer wall, and hydraulic oil spillage in the pipeline caused by manual coiling by power winding and cleaning, the hydraulic control pipeline is directly wound after being cleaned by the nozzle and the cleaning brush. The water stains on the surface of the pipeline are not dry. Not only the water droplets fall everywhere, but also the service life of the pipeline is affected. Moreover, the pipeline lacks guidance during winding, and it is not convenient to wind the pipeline evenly. Therefore, improvement is needed. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a cleaning coiling device for hydraulic control pipeline to solve the problems raised in the background art.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: a kind of cleaning coiling device for liquid control pipeline, including device bottom plate, cleaning tank, cleaning brush roll, winding roller and sponge block, the cleaning tank is installed at the top of device bottom plate, the cleaning brush roll is installed in the inside of cleaning tank, cylinder is all installed on the inner wall of cleaning tank above the cleaning brush roll, and the output end of the cylinder is fixed with push plate, the sponge block is adhered to one side of push plate, and the surface of the sponge block is provided with arc groove, the top of device bottom plate in the side of cleaning tank is respectively fixed with first support and second support, and the top of first support is installed with second motor, the winding roller is arranged between first support and second support, and one end of the winding roller is connected with second support by bearing, and the other end of the winding roller is fixedly connected with the output end of second motor, the outer wall of both ends of winding roller is all fixed with limit disc, guide rail is fixed between first support and second support below winding roller, and one end of the inside of guide rail is installed with third motor, and the output end of third motor is installed with lead screw, the outer thread of lead screw is sleeved with movable arm, and one end of movable arm extends to the outside of guide rail and is fixed with wire sleeve.
[0007] Preferably, one side of the top of the device bottom plate is provided with a liquid storage tank, and one side of the liquid storage tank is provided with a water pump, and the input end of the water pump is communicated with the liquid storage tank.
[0008] Preferably, one side of the top of the cleaning tank is provided with a guide roller.
[0009] Preferably, a spray pipe is installed on the inner wall of one side of the cleaning tank, and the spray pipe is communicated with the output end of the water pump, so as to facilitate the flushing of the pipeline.
[0010] Preferably, a drain pipe is installed on the outer wall of the bottom of the cleaning tank, and a drain valve is installed at the connection between the drain pipe and the cleaning tank, so that when the cleaning liquid is full, the drain valve is opened to discharge the cleaning liquid through the drain pipe.
[0011] Preferably, a first motor is installed on the outer wall of the cleaning tank at the position of the cleaning brush roll, and the output end of the first motor is fixedly connected with the cleaning brush roll.
[0012] Preferably, the inner wall of the wire sleeve is provided with a plurality of ball bearings, which can reduce the friction between the pipeline and the wire sleeve.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] The liquid control pipeline is introduced into the cleaning box through the guide roller, the pipeline passes below the cleaning brush roller and sequentially passes through the sponge block, the wire sleeve and is wound on the winding roller, the water pump pumps the cleaning liquid in the liquid storage tank and delivers the cleaning liquid to the spray pipe, the spray pipe sprays the cleaning liquid, the cleaning liquid is stored in the cleaning box, when the pipeline passes through the cleaning brush roller, the first motor drives the cleaning brush roller to rotate, the residual dirt on the pipeline is brushed off, when the pipeline passes through the arc groove on the surface of the sponge block, the sponge block absorbs the water stains on the surface of the pipeline, the cylinder drives the push plate to translate at a regular time, two groups of push plates are folded to press the sponge block, water in the sponge block is squeezed out, the sponge block can repeatedly absorb water and drain water, through the design, the pipeline can be dehydrated after cleaning, water stains are prevented from dripping everywhere, and the surface of the wound pipeline is relatively dry, the service life of the pipeline is prolonged;
[0015] The second motor drives the winding roller to rotate to wind the pipeline, in the process, the third motor drives the screw rod to rotate, the movable arm continuously translates left and right along the guide rail, the guide rail drives the pipeline to continuously move left and right through the wire sleeve, the pipeline is guided through the wire sleeve, the pipeline is uniformly distributed on the winding roller, and the uniformity of winding is improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] The drawings described herein are used to provide further understanding of the present application, constitute a part of the present application, the illustrative embodiments of the present application and the description thereof are used to explain the present application, and do not constitute improper limitations on the present application. In the drawings:
[0017] Figure 1 It is a front view of the structure of the utility model;
[0018] Figure 2 It is a top view of the structure of the utility model;
[0019] Figure 3 It is a Figure 2 The enlarged structure schematic view of A in the middle;
[0020] Figure 4 It is the guide rail sectional view of the enlarged structure schematic view of the utility model.
[0021] In the drawings: 1, device bottom plate; 2, cleaning box; 201, first motor; 3, cleaning brush roller; 4, water pump; 5, liquid storage tank; 6, first support; 7, second motor; 8, winding roller; 9, limiting disc; 10, second support; 11, guide roller; 12, spray pipe; 13, drain pipe; 14, drain valve; 15, cylinder; 16, push plate; 17, sponge block; 1701, arc groove; 18, guide rail; 19, wire sleeve; 1901, ball; 20, third motor; 21, screw rod; 22, movable arm. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the utility model.
[0023] The technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the utility model.
[0024] Please refer to Figures 1-4 An embodiment provided by the utility model: a cleaning coiling device for liquid control pipeline, including device bottom plate 1, cleaning box 2, cleaning brush roller 3, coiling roller 8 and sponge block 17, cleaning box 2 is installed at the top of device bottom plate 1, cleaning brush roller 3 is installed inside cleaning box 2, all the inner walls of cleaning box 2 above cleaning brush roller 3 are installed with air cylinder 15, and the output end of air cylinder 15 is fixed with push plate 16, sponge block 17 is adhered to one side of push plate 16, and the surface of sponge block 17 is provided with arc groove 1701;
[0025] Specifically, water pump 4 draws out the cleaning liquid in liquid storage tank 5 and delivers it to spray pipe 12, spray pipe 12 sprays the cleaning liquid to flush the pipeline, the cleaning liquid is stored in cleaning box 2, when the cleaning liquid is about to be full, drain valve 14 is opened to make the cleaning liquid discharge through drain pipe 13, when the pipeline passes through cleaning brush roller 3, first motor 201 drives cleaning brush roller 3 to rotate to brush off the residual dirt on the pipeline;
[0026] When the pipeline passes through the arc groove 1701 on the surface of the sponge block 17, the sponge block 17 absorbs the water stains on the surface of the pipeline, the air cylinder 15 drives the push plate 16 to translate at regular time, the two groups of push plates 16 fold and extrude the sponge block 17, extruding the water in the sponge block 17, so that the sponge block 17 can repeatedly absorb water and drain water, through the design, the pipeline can be dehydrated after cleaning, preventing water stains from dripping everywhere, and making the surface of the coiled pipeline relatively dry, prolonging the service life of the pipeline;
[0027] The first support 6 and the second support 10 are fixed at the top end of the device base plate 1 on one side of the cleaning box 2, the top end of the first support 6 is provided with the second motor 7, the winding roller 8 is arranged between the first support 6 and the second support 10, one end of the winding roller 8 is connected with the second support 10 through a bearing, the other end of the winding roller 8 is fixedly connected with the output end of the second motor 7, and the outer wall of the winding roller 8 is fixed with the limiting disc 9;
[0028] The guide rail 18 is fixed between the first support 6 and the second support 10 below the winding roller 8, one end of the guide rail 18 is provided with the third motor 20, the output end of the third motor 20 is provided with the lead screw 21, the outer thread of the lead screw 21 is sleeved with the movable arm 22, and one end of the movable arm 22 extends to the outside of the guide rail 18 and is fixed with the wire sleeve 19;
[0029] The liquid storage tank 5 is arranged at the top end of the device base plate 1 on one side, the water pump 4 is arranged on one side of the liquid storage tank 5, and the input end of the water pump 4 is communicated with the liquid storage tank 5;
[0030] The guide roller 11 is arranged at the top end of the cleaning box 2 on one side;
[0031] The spray pipe 12 is arranged on the inner wall of the cleaning box 2 on one side, and the output end of the water pump 4 is communicated with the spray pipe 12;
[0032] The drain pipe 13 is arranged on the outer wall of the bottom of the cleaning box 2, and the drain valve 14 is arranged at the connection position of the drain pipe 13 and the cleaning box 2;
[0033] The first motor 201 is arranged on the outer wall of the cleaning box 2 at the position of the cleaning brush roller 3, and the output end of the first motor 201 is fixedly connected with the cleaning brush roller 3;
[0034] The inner side wall of the wire sleeve 19 is provided with the ball 1901;
[0035] Specifically, the second motor 7 drives the winding roller 8 to rotate to wind the pipeline, in this process, the third motor 20 drives the lead screw 21 to rotate, so that the movable arm 22 continuously translates left and right along the guide rail 18, the guide rail 18 drives the pipeline to continuously move left and right through the wire sleeve 19, the setting of the ball 1901 can reduce the friction between the pipeline and the wire sleeve 19, the pipeline can be guided through the wire sleeve 19, so that the pipeline is uniformly distributed on the winding roller 8, thereby improving the uniformity of winding.
[0036] When the embodiment of the application is used:
[0037] Firstly, the liquid control pipeline is introduced into the cleaning box 2 through the guide roller 11, the pipeline passes below the cleaning brush roller 3 and sequentially passes through the sponge block 17 and the wire sleeve 19, and is wound on the winding roller 8, wherein the water pump 4 pumps the cleaning liquid in the liquid storage tank 5 and delivers the cleaning liquid to the spray pipe 12, the spray pipe 12 sprays the cleaning liquid to flush the pipeline, the cleaning liquid is stored in the cleaning box 2, and when the cleaning liquid is about to be full, the drain valve 14 is opened to make the cleaning liquid drain through the drain pipe 13;
[0038] When the pipeline passes through the cleaning brush roller 3, the first motor 201 drives the cleaning brush roller 3 to rotate to brush off the residual dirt on the pipeline, then when the pipeline passes through the arc groove 1701 on the surface of the sponge block 17, the sponge block 17 absorbs the water stains on the surface of the pipeline, and the air cylinder 15 drives the push plate 16 to translate at a fixed time, the two groups of push plates 16 are folded to press the sponge block 17, water in the sponge block 17 is squeezed out, so that the sponge block 17 can repeatedly absorb water and drain water, through the design, the pipeline can be dehydrated after cleaning, water stains are prevented from being left everywhere, and the surface of the wound pipeline is relatively dry, thereby prolonging the service life of the pipeline;
[0039] The second motor 7 drives the winding roller 8 to rotate to wind the pipeline, in the process, the third motor 20 drives the screw rod 21 to rotate, the movable arm 22 is constantly translated left and right along the guide rail 18, the guide rail 18 drives the pipeline to constantly move left and right through the wire sleeve 19, the ball 1901 is arranged to reduce the friction between the pipeline and the wire sleeve 19, the pipeline is guided through the wire sleeve 19, so that the pipeline is uniformly distributed on the winding roller 8, and the uniformity of winding is improved.
[0040] To make the purpose, technical scheme and advantages of the present application clearer, the technical scheme of the present application will be described clearly and completely in combination with specific embodiments of the present application and corresponding drawings. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0041] Finally, it should be noted that: the above embodiments are only used to illustrate the technical scheme of the present application, not to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: they can still modify the technical scheme recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical scheme deviate from the spirit and scope of the technical scheme of the embodiments of the present application.
Claims
1. A pigging coil apparatus for a hydraulically controlled pipeline, characterized by, Including device base plate (1), cleaning tank (2), cleaning brush roller (3), winding roller (8) and sponge block (17), The cleaning tank (2) is installed at the top end of the device base plate (1), the cleaning brush roller (3) is installed inside the cleaning tank (2), air cylinders (15) are installed on the inner wall of the cleaning tank (2) above the cleaning brush roller (3), push plates (16) are fixed on the output ends of the air cylinders (15), the sponge block (17) is adhered to one side of the push plate (16), and arc grooves (1701) are arranged on the surface of the sponge block (17). The top end of the device base plate (1) on one side of the cleaning tank (2) is fixed with a first support (6) and a second support (10), respectively, a second motor (7) is installed at the top end of the first support (6), the winding roller (8) is arranged between the first support (6) and the second support (10), one end of the winding roller (8) is connected with the second support (10) through a bearing, and the other end of the winding roller (8) is fixedly connected with the output end of the second motor (7). Limiting discs (9) are fixed on the outer walls of the two ends of the winding roller (8), a guide rail (18) is fixed between the first support (6) and the second support (10) below the winding roller (8), a third motor (20) is installed at one end inside the guide rail (18), a lead screw (21) is installed on the output end of the third motor (20), a movable arm (22) is sleeved with external threads on the lead screw (21), and one end of the movable arm (22) extends to the outside of the guide rail (18) and is fixed with a wire sleeve (19).
2. A pigging coil apparatus for a hydraulically controlled pipeline according to claim 1, wherein, Wherein: A liquid storage tank (5) is installed on one side of the top end of the device base plate (1), a water pump (4) is installed on one side of the liquid storage tank (5), and the input end of the water pump (4) is in communication with the liquid storage tank (5).
3. A pigging coil apparatus for a hydraulically controlled pipeline according to claim 1, wherein, Wherein: A guide roller (11) is installed on one side of the top end of the cleaning tank (2).
4. A pigging coil apparatus for a hydraulically controlled pipeline according to claim 1, wherein, Wherein: A spray pipe (12) is installed on the inner wall on one side of the cleaning tank (2), and the spray pipe (12) is in communication with the output end of the water pump (4).
5. A pigging coil apparatus for a hydraulically controlled pipeline as defined in claim 1, wherein, Wherein: A drain pipe (13) is installed on the outer wall of the bottom of the cleaning tank (2), and a drain valve (14) is installed at the connection between the drain pipe (13) and the cleaning tank (2).
6. A pigging coil apparatus for a hydraulically controlled pipeline according to claim 1, wherein, Wherein: A first motor (201) is installed on the outer wall of the cleaning tank (2) at the position of the cleaning brush roller (3), and the output end of the first motor (201) is fixedly connected with the cleaning brush roller (3).
7. A pigging coil apparatus for a hydraulically controlled pipeline according to claim 1, wherein, Wherein: Rolling balls (1901) are arranged on the inner side walls of the wire sleeve (19).
Citation Information
Patent Citations
On-line coil cleaning device for underground hydraulic control pipeline
CN212424947U