Concrete vibrating robot
By designing a limiting mechanism and transmission system, the problem of the vibration effect of the vibrating device being affected by gravity swaying was solved, achieving stable vibration and efficient operation, and improving the construction performance of the concrete vibration robot.
Patent Information
- Application Number
- CN202422646321.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-09-08
AI Technical Summary
Existing concrete vibration robots experience shaking of the vibration device due to gravity when moving and stopping, affecting the uniformity and quality of concrete vibration, as well as work efficiency and ease of operation.
The device employs a limiting mechanism and transmission system design, including a limiting groove, mounting bracket, limiting bolts, fixed pulleys, and transmission chain. The control center controls the slippage of the traveling wheels and the change in the length of the transmission chain to ensure that the vibrator can stably vibrate in the concrete and quickly return to its position, avoiding shaking and waiting time for stabilization.
It improves the accuracy and uniformity of concrete vibration, enhances ease of operation and work efficiency, expands adaptability to construction environments, and extends the service life of the equipment.
Smart Images

Figure CN223689323U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of concrete vibrating, concretely to a concrete vibrating robot. BACKGROUND
[0002] The concrete vibrating robot is an innovative device in the construction industry, which realizes efficient and accurate vibration of concrete through an automatic control system, improves construction efficiency and quality, and uses vibration to discharge gas in concrete, enhances the compactness and impermeability of concrete, and has intelligent and automatic characteristics, can be intelligently adjusted according to the construction site, and realizes remote monitoring through 5G communication technology, is suitable for high-rise buildings, bridges, tunnels and water conservancy projects and other scenes, and not only reduces cost and improves efficiency, but also enhances operation safety.
[0003] The existing concrete vibrating robot is used for vibrating operation of concrete to improve the compactness and strength of concrete, when the robot moves and stops, the front vibrating device will shake due to gravity, if vibrating work is immediately carried out, the position of the concrete entering may be skewed, which will affect the uniformity and quality of the concrete vibrating effect, and if the vibrating device is stabilized before work is carried out, the work efficiency will be affected, and the convenience and work efficiency of the concrete vibrating robot operation are reduced. UTILITY MODEL CONTENT
[0004] Therefore, the utility model aims at providing a concrete vibrating robot to solve the technical problem that the front vibrating device shakes due to gravity, which affects the uniformity and quality of the concrete vibrating effect.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a concrete vibrating robot, comprising a device main body and a vibrating device, one side of the device main body is provided with a mounting frame, an installation frame is installed on the mounting frame, a limiting mechanism is arranged at the bottom of the installation frame, the limiting mechanism comprises an installation rod, a limiting frame is screw-connected to the surface of the installation rod, a limiting groove is formed in the inside of the limiting frame, a rubber pad is arranged in the inside of the limiting groove, and a friction strip is arranged on the surface of the limiting frame.
[0006] By adopting the above technical scheme, the control center starts the sliding function of the walking wheel, the vibrating device is closely matched with the limiting groove in the sliding process, the shaking of the vibrating device caused by the movement of the walking wheel is effectively limited, the risk of position skewing of the vibrating device when entering the concrete is reduced, the accuracy and effect of the concrete vibrating are ensured, and the convenience of the concrete vibrating robot operation is improved.
[0007] Further, the cross section of the limiting groove is a slope structure and is matched with the structure of the vibrating device, and is used for clamping and limiting the vibrating device.
[0008] By adopting the above technical scheme, the vibrating device can be more smoothly and stably inserted into the limiting groove, the inclined surface structure provides a gradual guiding process for the vibrating device, and ensures that the vibrating device can smoothly enter the limiting groove during movement.
[0009] Further, the limiting mechanisms and the mounting frames are provided in plurality and are linearly arranged at equal intervals along the length of the mounting rack.
[0010] By adopting the above technical scheme, the vibrating device can be more smoothly and stably inserted into the limiting groove, the inclined surface structure provides a gradual guiding process for the vibrating device, and ensures that the vibrating device can smoothly enter the limiting groove during movement.
[0011] Further, the device body and the mounting rack are connected through a limiting bolt in a threaded manner, for adjusting the position of the mounting rack.
[0012] By adopting the above technical scheme, the position of the mounting rack relative to the device body can be accurately adjusted, so that the vibrating device can flexibly adjust its working position and vibrating depth according to different working scenes, thereby ensuring the uniformity and effect of the concrete vibrating.
[0013] Further, the inner side of the mounting frame is provided with a first fixed pulley, one side of the device body is provided with a winding frame, and one side is connected with an external motor in a transmission manner.
[0014] By adopting the above technical scheme, a stable support point is provided for the transmission chain, and the rolling characteristics thereof reduce the friction and wear of the transmission chain during turning, thereby ensuring the stability and durability of the transmission chain during operation.
[0015] Further, a second fixed pulley is arranged above the winding frame, and a plurality of groups of transmission sprockets are arranged at equal intervals on one side of the second fixed pulley.
[0016] By adopting the above technical scheme, the second fixed pulley not only provides a stable turning point for the transmission chain, but also effectively reduces the friction resistance and wear of the transmission chain during turning through its rolling characteristics, thereby ensuring the stability and accuracy of the vibrating device during movement in the vertical direction.
[0017] Further, the winding frame, the second fixed pulley, the transmission sprockets and the first fixed pulley are all provided with a transmission chain, and one side of the transmission chain is connected with the vibrating device.
[0018] By adopting the technical scheme, a complete and efficient transmission system is constructed, the transmission chain as the core component of the system not only has high strength and wear resistance, but also can ensure stable transmission of power in each link, and accurate control of the vibrating device is realized.
[0019] Further, the lower portion of the device body is provided with a support frame, the lower portion of the support frame is provided with a walking wheel, and a plurality of
[0020] By adopting the technical scheme, the stability and reliability of the entire concrete vibrating robot in the working process are ensured, the support frame not only bears the weight of the robot and the reaction force generated by the vibrating device, but also provides a solid foundation for the installation of the walking wheel.
[0021] To sum up, the utility model mainly has the following beneficial effects:
[0022] 1. The utility model discloses a limiting mechanism, first, the control center controls the walking wheel to slide, so that the robot can move to the designated construction position, and in the sliding process, since the vibrating device and the limiting groove are matched in structure, the limiting groove effectively limits the vibrating device, avoids the shaking caused by the movement of the walking wheel, thereby reducing the possibility of position skew of the vibrating device when entering the concrete, improving the vibrating effect of the concrete, and improving the operation convenience, then, the control center controls the output end of the motor, drives the winding frame to rotate, changes the length of the transmission chain, the transmission chain is guided through the second fixed pulley and a plurality of transmission sprockets, and the direction is changed through the first fixed pulley, the vibrating device is placed into the concrete for vibration by using the gravity of the vibrating device, after completing the vibration operation, the vibrating device is moved upward into the limiting groove through reverse operation, and is limited again, this series of operations avoids the situation that the vibrating device needs to wait for stabilization after completing the vibration before continuing the next vibration, improves the work efficiency, and improves the operation efficiency of the concrete vibrating robot.
[0023] 2. The utility model discloses a mounting frame and a limiting bolt, and the position of the mounting frame can be changed by screwing the limiting bolt, and the position of the limiting mechanism and the vibrating device is adjusted along with the change of the position of the mounting frame, thereby expanding the operation range of the vibrating device, so that the concrete vibrating robot can adapt to more complex and changeable construction environments. DRAWINGS
[0024] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0025] Figure 2 It is a back structure schematic view of the utility model;
[0026] Figure 3 It is a cross section structure schematic view of the utility model;
[0027] Figure 4 For the utility model Figure 3 The structure schematic diagram of the enlarged A place in the middle.
[0028] In the figure: 1, device main body;2, transmission sprocket;3, transmission chain;4, limiting mechanism;401, mounting rod;402, limiting frame;403, friction strip;404, limiting groove;405, rubber pad;5, mounting frame;6, first fixed pulley;7, support frame;8, walking wheel;9, winding frame;10, second fixed pulley;11, vibrating device;12, mounting frame;13, limiting bolt. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as a limitation on the utility model.
[0030] In the description of the utility model, it should be explained that the directions or position relations indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like are based on the directions or position relations shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as a limitation on the utility model, and in addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0031] In the description of the utility model, it should be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "setting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected: it can be mechanically connected, or it can be electrically connected: it can be directly connected, or it can be indirectly connected through an intermediate medium: it can be the communication inside two elements, and for ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0032] The embodiments will be described below according to the overall structure of the utility model.
[0033] Embodiment one:
[0034] A kind of concrete vibrating robot, such as Figures 1-4As shown, including device body 1, vibration device 11, one side of device body 1 is provided with mounting frame 12, mounting frame 12 is installed on mounting frame 5, the bottom of mounting frame 5 is provided with limiting mechanism 4, limiting mechanism 4 includes mounting rod 401, the surface of mounting rod 401 is threadedly connected with limiting frame 402, limiting groove 404 is formed in the inside of limiting frame 402, rubber pad 405 is arranged in the inside of limiting groove 404, friction strip 403 is arranged on the surface of limiting frame 402, the sliding function of walking wheel 8 is started by control center, vibration device 11 is closely matched with limiting groove 404, effectively limiting the shaking of vibration device 11 caused by the movement of walking wheel 8, reducing the risk of position skew of vibration device 11 when entering the concrete, thereby ensuring the accuracy and effect of concrete vibration, improving the convenience of concrete vibrating robot operation, then using the gravity of vibration device 11 itself, it is placed into the concrete for vibration operation stably and accurately, when the vibration operation is completed, the control center starts the motor again, vibration device 11 is stably lifted into limiting groove 404 through the same transmission mechanism, and is positioned again, avoiding the problem that vibration device 11 needs to wait for a stable time after completing vibration, thereby improving work efficiency and further improving the smoothness and efficiency of concrete vibrating robot operation.
[0035] Referring to Figure 3 , Figure 4 , the cross section of limiting groove 404 is inclined surface structure, which is matched with the structure of vibration device 11, for clamping and limiting vibration device 11, so that vibration device 11 can be more smooth and stable when clamped into limiting groove 404, the inclined surface structure provides a gradual guiding process for vibration device 11, ensuring that it can enter limiting groove 404 stably during movement, at the same time, when vibration device 11 is clamped in limiting groove 404, the inclined surface structure can provide a stable support surface for it, preventing vibration device 11 from shaking or moving due to external factors, not only improving the vibration effect of concrete, but also ensuring that vibration device 11 can quickly and accurately return to limiting groove 404 after completing the vibration operation, preparing for the next vibration operation.
[0036] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4The plurality of limiting mechanisms 4 and mounting frames 5 are linearly arranged at equal intervals along the length of the mounting rack 12, which ensures that the vibrating device 11 can obtain uniform and stable support during operation, each limiting mechanism 4 can provide a precise limiting point for the vibrating device 11, preventing it from deviating or shaking during movement or vibration, greatly improving the positioning accuracy and stability of the vibrating device 11, thereby ensuring the uniformity and effectiveness of concrete vibration, and effectively resisting the impact and vibration of external factors on the robot, not only improving the durability and reliability of the robot, but also enabling it to work stably in more severe construction environments, thereby expanding the application range and environmental adaptability of the robot.
[0037] Embodiment two:
[0038] Referring to Figure 1 , Figure 2 , the device body 1 and the mounting rack 12 are threadedly connected through the limiting bolt 13, which is used to adjust the position of the mounting rack 12, and can accurately adjust the position of the mounting rack 12 relative to the device body 1, so that the vibrating device 11 can flexibly adjust its working position and vibration depth according to different working scenes, thereby ensuring the uniformity and effectiveness of concrete vibration, and the reaction force of the concrete and the vibration of the vibrating device 11 may produce a greater impact on the mounting rack 12, however, due to the fastening effect of the limiting bolt 13, the mounting rack 12 can be stably maintained at the preset position, which not only improves the accuracy and efficiency of the vibrating operation, but also prolongs the service life of the entire concrete vibrating robot.
[0039] Referring to Figure 1 , Figure 2 , the first fixed pulley 6 is installed on the inner side of the mounting frame 5, one side of the device body 1 is provided with a winding frame 9, and one side is in transmission connection with an external motor, which provides a stable support point for the transmission chain 3, and also reduces the friction and wear of the transmission chain 3 when turning through its rolling characteristics, ensuring the stability and durability of the transmission chain 3 during operation, and at the same time, the winding frame 9 is in transmission connection with the external motor, thereby controlling the length of the transmission chain 3, which can realize the precise movement of the vibrating device 11 in the vertical direction, not only improving the accuracy and efficiency of the position adjustment of the vibrating device 11, but also enabling the entire concrete vibrating robot to automatically complete the vibrating operation.
[0040] Referring to Figure 1 , Figure 2The upper portion of the winding frame 9 is provided with a second fixed pulley 10, and a plurality of groups of transmission sprockets 2 are arranged on one side of the second fixed pulley 10 and are arranged in equidistant linear arrangement, the second fixed pulley 10 not only provides a stable turning point for the transmission chain 3, but also effectively reduces the friction resistance and wear of the transmission chain 3 when turning through the rolling characteristics, so as to ensure the stability and accuracy of the vibration device 11 moving in the vertical direction, and the equidistant linear arrangement of the transmission sprockets 2 not only enables the transmission chain 3 to maintain a stable running state when passing through the transmission sprockets 2, but also further reduces the load borne by the single transmission sprocket 2 through the dispersion support of the plurality of groups of transmission sprockets 2, which helps to prolong the service life of the transmission sprocket 2.
[0041] Referring to Figure 1 、 Figure 2 Further, the winding frame 9, the second fixed pulley 10, the transmission sprocket 2 and the first fixed pulley 6 are all provided with the transmission chain 3, and one side of the transmission chain 3 is connected with the vibration device 11, so as to construct a complete and efficient transmission system, the transmission chain 3 as the core component of the system not only has high strength and wear resistance, but also can ensure the stable transmission of power in each link, realize the accurate control of the vibration device 11 and ensure the stable movement of the vibration device 11 in the vertical direction, and meanwhile, the vibration device 11 can be flexibly moved up and down along with the winding and unwinding of the transmission chain 3, so that the vibration efficiency and uniformity of the vibration device 11 are improved in the concrete vibrating operation, and the robot can quickly adjust the working position and depth of the vibration device 11 according to the construction requirement.
[0042] Referring to Figure 1 、 Figure 2 The lower portion of the device main body 1 is provided with a support frame 7, and a plurality of walking wheels 8 are arranged on the lower portion of the support frame 7, so as to ensure the stability and reliability of the whole concrete vibrating robot in the working process, the support frame 7 not only bears the weight of the robot and the reaction force generated by the vibration device 11, but also provides a solid foundation for the installation of the walking wheels 8, and meanwhile, the plurality of walking wheels 8 improve the moving flexibility and adaptability of the robot, so as to not only enhance the stability of the robot, but also enable the robot to move stably on uneven ground, avoiding the bumping and vibration caused by uneven ground.
[0043] The implementation principle of the utility model is that first, the limiting bolt 13 is screwed to change the position of the mounting frame 12, so that the limiting mechanism 4 and the vibration device 11 can change the position, the operation range of the vibration device 11 is larger, and the environmental applicability of the concrete vibrating robot is improved.
[0044] Then the control center controls the walking wheel 8 to slide, and in the sliding process, since the vibrating device 11 is matched with the structure of the limiting groove 404, the limiting groove 404 limits the vibrating device 11, avoids the vibrating device 11 from shaking due to the movement of the walking wheel 8, reduces the possibility that the vibrating device 11 makes the position into the concrete skew, improves the vibrating effect of the concrete, and improves the convenience of the operation of the concrete vibrating robot.
[0045] Then the control center controls the output end of the motor to drive the winding frame 9 to rotate, changes the length of the transmission chain 3 on the winding frame 9, changes the rotating direction by the second fixed pulley 10, then the transmission chain 3 passes through a plurality of transmission sprockets 2 and changes the direction by the first fixed pulley 6, and the vibrating device 11 is placed into the concrete and vibrates by the gravity of the vibrating device 11, after the vibrating operation is completed, the vibrating device 11 is moved upwards according to the above reason until the vibrating device 11 is moved into the limiting groove 404, at this time, the limiting groove 404 limits the vibrating device 11, avoids the vibrating device 11 from waiting to be stable after the vibrating is completed before the next vibrating operation is continued, thereby improving the work efficiency and improving the operation efficiency of the concrete vibrating robot.
[0046] The parts not involved in the utility model are the same as the prior art or can be realized by using the prior art, and too much repetition is not performed here.
[0047] Although the embodiments of the utility model have been shown and described, the specific embodiments are only an explanation of the utility model, and are not a limitation of the utility model, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way, and the person skilled in the art can make modifications, replacements and variations of the embodiments without creative contribution after reading the specification without departing from the principles and purposes of the utility model, but as long as in the claim range of the utility model, it is protected by the patent law.
Claims
1. A concrete vibrating robot, characterized by: Including device body (1), vibrating device (11), one side of device body (1) is provided with mounting bracket (12), mounting frame (5) is installed on mounting bracket (12), the bottom of mounting frame (5) is provided with limiting mechanism (4), limiting mechanism (4) includes installation rod (401), the surface of installation rod (401) is connected with limiting frame (402) in screw thread, the inside of limiting frame (402) forms limiting groove (404), the inside of limiting groove (404) is provided with rubber pad (405), the surface of limiting frame (402) is provided with friction strip (403).
2. The concrete vibrating robot according to claim 1, characterized in that: The cross section of the limiting groove (404) is inclined surface structure, which is matched with the structure of the vibrating device (11), and is used for clamping and limiting the vibrating device (11).
3. The concrete vibrating robot of claim 1, wherein: The limiting mechanism (4) and the mounting frame (5) are provided with a plurality of, and are linearly arranged at equal intervals along the length of the mounting bracket (12).
4. The concrete vibrating robot of claim 1, wherein: The device body (1) and the mounting bracket (12) are connected in screw thread through the limiting bolt (13), which is used for adjusting the position of the mounting bracket (12).
5. The concrete vibrating robot of claim 4, wherein: The inner side of the mounting frame (5) is provided with the first fixed pulley (6), one side of the device body (1) is provided with the winding frame (9), and one side is connected with the external motor in transmission.
6. The concrete vibrating robot of claim 5, wherein: The upper side of the winding frame (9) is provided with the second fixed pulley (10), one side of the second fixed pulley (10) is provided with a plurality of transmission chain wheels (2), and is linearly arranged at equal intervals.
7. The concrete vibrating robot of claim 6, wherein: The winding frame (9), the second fixed pulley (10), the transmission chain wheel (2) and the first fixed pulley (6) are provided with the transmission chain (3), and one side of the transmission chain (3) is connected with the vibrating device (11).
8. The concrete vibrating robot of claim 1, wherein: The lower side of the device body (1) is provided with the support frame (7), the lower side of the support frame (7) is provided with the walking wheel (8), and is provided with a plurality of.