Roughness metering device for hoist production and processing

Abstract

The utility model relates to the technical field of roughness metering devices, and discloses a roughness metering device for hoist production and processing, which comprises a supporting table, a fixing groove is arranged in the supporting table, a mounting plate is movably mounted in the fixing groove, and a fixing support is fixedly mounted at the top of the mounting plate. Compared with a traditional device, the device has the advantages that the lead screw is matched with the sleeve block, so that the detection head can be conveniently driven to do linear motion, the detection head can stably and smoothly move in the fixed bracket, the roughness of the surface of a hoist part is accurately measured, the measurement error is effectively reduced, and the data reliability is improved; the design also enhances the flexibility of measurement, so that the device can adapt to the measurement requirements of parts with different positions and lengths, the universality and practicability are improved, the operation process is optimized, and the detection personnel can complete the task more easily.

Description

TECHNICAL FIELD

[0001] The utility model relates to roughness measuring device technical field, more specifically, the utility model relates to a roughness measuring device for hoist production and processing. BACKGROUND

[0002] The roughness measuring device for hoist production and processing is a portable instrument integrating measurement, recording and data processing functions, which is designed specifically for measuring the roughness of the machined surface of hydraulic hoists, aiming to evaluate the machining quality, material performance, and monitor potential wear and corrosion. The roughness measuring device in the prior art, although focusing on the stability of the probe during use, the fixed position and angle of the probe limit the measurement range, making it difficult to fully cover all the surfaces to be measured of the hoist, especially complex or large-sized components, affecting the integrity and accuracy of the measurement results. At the same time, the fixed probe lacks flexibility and cannot adjust the measurement position and angle according to actual needs, limiting the adaptability of the device in different scenarios. In addition, frequent movement and adjustment of the equipment are required for comprehensive measurement, increasing the complexity of operation and the risk of errors. The fixed probe is prone to wear after long-term use, resulting in high maintenance costs. Moreover, the traditional device has low intelligence level and lacks real-time data adjustment and optimization functions, restricting its application and development in the field of intelligence and automation. SUMMARY

[0003] In order to overcome the shortcomings of the prior art, the utility model provides a roughness measuring device for hoist production and processing, which has the advantage of facilitating the measurement of the roughness of the hoist.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a roughness measuring device for hoist production and processing, comprising a support table, a fixed groove is formed in the inside of the support table, an installation plate is movably installed in the inside of the fixed groove, a fixed support is fixedly installed on the top of the installation plate, a sliding slot is formed in the inside of the fixed support, a sleeve block is movably installed in the inside of the sliding slot, a lead screw is threadedly connected in the inside of the sleeve block, one end of the lead screw is fixedly installed with a first gear, a second gear is movably installed on the left side of the fixed support, the teeth of the second gear are engaged with the teeth of the first gear, a manual rocker is fixedly installed on the left side of the second gear, a gas cylinder is movably installed in the inside of the sleeve block, and a probe is fixedly installed on the bottom of the gas cylinder.

[0005] As a preferred technical scheme of the utility model, the telescopic rod is fixedly installed on the supporting table, the positioning hole is arranged in the inside of the mounting plate, the box body is fixedly installed on the outside of the supporting table, the positioning block is movably installed in the inside of the positioning hole, the pull rod is fixedly installed on one end of the positioning block and penetrates through the inside of the box body, the first spring is fixedly installed between the positioning block and the box body, and the second spring is fixedly installed in the inside of the supporting table.

[0006] As a preferred technical scheme of the utility model, the telescopic rod is fixedly installed on the supporting table, the positioning hole is arranged in the inside of the mounting plate, the box body is fixedly installed on the outside of the supporting table, the positioning block is movably installed in the inside of the positioning hole, the pull rod is fixedly installed on one end of the positioning block and penetrates through the inside of the box body, the first spring is fixedly installed between the positioning block and the box body, and the second spring is fixedly installed in the inside of the supporting table.

[0007] As a preferred technical scheme of the utility model, the telescopic rod is fixedly installed on the supporting table, the positioning hole is arranged in the inside of the mounting plate, the box body is fixedly installed on the outside of the supporting table, the positioning block is movably installed in the inside of the positioning hole, the pull rod is fixedly installed on one end of the positioning block and penetrates through the inside of the box body, the first spring is fixedly installed between the positioning block and the box body, and the second spring is fixedly installed in the inside of the supporting table.

[0008] As a preferred technical scheme of the utility model, the telescopic rod is fixedly installed on the supporting table, the positioning hole is arranged in the inside of the mounting plate, the box body is fixedly installed on the outside of the supporting table, the positioning block is movably installed in the inside of the positioning hole, the pull rod is fixedly installed on one end of the positioning block and penetrates through the inside of the box body, the first spring is fixedly installed between the positioning block and the box body, and the second spring is fixedly installed in the inside of the supporting table.

[0009] As a preferred technical scheme of the utility model, the telescopic rod is fixedly installed on the supporting table, the positioning hole is arranged in the inside of the mounting plate, the box body is fixedly installed on the outside of the supporting table, the positioning block is movably installed in the inside of the positioning hole, the pull rod is fixedly installed on one end of the positioning block and penetrates through the inside of the box body, the first spring is fixedly installed between the positioning block and the box body, and the second spring is fixedly installed in the inside of the supporting table.

[0010] As a preferred technical scheme of the utility model, the telescopic rod is fixedly installed on the supporting table, the positioning hole is arranged in the inside of the mounting plate, the box body is fixedly installed on the outside of the supporting table, the positioning block is movably installed in the inside of the positioning hole, the pull rod is fixedly installed on one end of the positioning block and penetrates through the inside of the box body, the first spring is fixedly installed between the positioning block and the box body, and the second spring is fixedly installed in the inside of the supporting table.

[0011] Compared with the prior art, the utility model has the advantages of the following:

[0012] 1、 the utility model discloses a device that is compared with the traditional device, the cooperation between the screw rod and the sleeve block, the device drives the detection head to carry out linear motion, ensures that the detection head can stably and smoothly move in the fixed support, thereby accurately measuring the roughness of the surface of the parts of the gate hoist, effectively reducing the measurement error, improving the data reliability, in addition, this design also enhances the flexibility of measurement, makes the device can adapt to the parts measurement demand of different positions and lengths, improves the versatility and practicality, and the operation process is optimized, the detection personnel can more easily complete the task, improves the efficiency and reduces the cost, simultaneously, the smooth movement of the detection head reduces the resistance and friction, improves the user experience, makes the detection process more comfortable and convenient.

[0013] 2, the utility model discloses through the cooperation between the positioning block, first spring and positioning hole, the device is convenient to install fixed support and detection head, installation efficiency is improved obviously, time and manpower cost are reduced, and the accurate positioning guarantees the accuracy and consistency of measurement result, and then product quality is improved, portable design makes the device easy to move to different production areas, and the flexibility and convenience of measurement are enhanced, and production layout is optimized simultaneously, besides, the characteristics of easy installation simplify maintenance and calibration process, reduce cost, improve efficiency, finally, this design reduces operation complexity, improves user experience, makes detection personnel can more easily complete measurement task, thereby improves work efficiency and user satisfaction. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is front perspective appearance structure schematic diagram of the utility model;

[0015] Figure 2 It is back perspective appearance structure schematic diagram of the utility model;

[0016] Figure 3 It is the utility model Figure 2 Amplification structure schematic diagram in place A;

[0017] Figure 4 It is support plate partial section structure schematic diagram of the utility model;

[0018] Figure 5 It is the utility model Figure 4 Amplification structure schematic diagram in place B;

[0019] Figure 6 It is installation plate explosion structure schematic diagram of the utility model;

[0020] Figure 7 It is installation plate section structure schematic diagram of the utility model;

[0021] Figure 8 It is screw rod section structure schematic diagram of the utility model;

[0022] Figure 9 It is the utility model Figure 8 Amplification structure schematic diagram in place C.

[0023] In the drawing: 1, support table; 2, installation plate; 3, fixed support; 4, air cylinder; 5, detection head; 6, push rod; 7, stand; 8, base; 9, box; 10, pull rod; 11, control panel; 12, display; 13, sliding slot; 14, first gear; 15, second gear; 16, manual rocker; 17, positioning block; 18, first spring; 19, positioning hole; 20, screw rod; 21, fixed groove; 22, sleeve block; 23, second spring; 24, telescopic rod. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0025] As Figures 1 to 9 The utility model provides a roughness measuring device for hoist production and processing, including support platform 1, the inside of support platform 1 is set with fixed groove 21, the inside of fixed groove 21 is movably installed with mounting plate 2, the top of mounting plate 2 is fixedly installed with fixed support 3, the inside of fixed support 3 is set with sliding slot 13, the inside of sliding slot 13 is movably installed with sleeve block 22, the inside of sleeve block 22 is screwed with lead screw 20, and one end of lead screw 20 is fixedly installed with first gear 14, the left side of fixed support 3 is movably installed with second gear 15, and the teeth of second gear 15 and first gear 14 are engaged, the left side of second gear 15 is fixedly installed with manual rocker 16, the inside of sleeve block 22 is movably installed with cylinder 4, and the bottom of cylinder 4 is fixedly installed with detection head 5.

[0026] The staff will be detected to put the hoist parts in the inside of fixed support 3, then through the opening cylinder 4, the cylinder 4 will detection head 5 slowly drop to the top of hoist parts, now hold manual rocker 16 and rotate, drive second gear 15 to rotate through manual rocker 16, drive first gear 14 to rotate through the teeth engagement between second gear 15 and first gear 14, drive lead screw 20 to rotate in the inside of sleeve block 22 through first gear 14, make sleeve block 22 linear motion in the inside of sliding slot 13, drive cylinder 4 and detection head 5 to linear motion through sleeve block 22, measure the surface roughness of hoist parts through detection head 5, to complete the surface roughness measurement of hoist parts.

[0027] After placing the opening and closing machine parts to be detected in the inside of the fixed support 3, start the cylinder 4 to make it slowly descend until it contacts the top of the parts, then hold the manual rocker 16 and rotate it, drive the second gear 15 to rotate through the manual rocker 16, and the teeth between the second gear 15 and the first gear 14 are tightly engaged, thereby driving the first gear 14 to rotate together, and the rotation of the first gear 14 also drives the lead screw 20 to rotate inside the sleeve block 22, causing the sleeve block 22 to realize linear motion inside the chute 13, which makes the cylinder 4 and the probe head 5 move linearly, and finally the probe head 5 accurately measures the surface roughness of the opening and closing machine parts. Compared with traditional devices, the device facilitates linear motion of the probe head 5 through cooperation between the lead screw 20 and the sleeve block 22, ensuring that the probe head 5 can move stably and smoothly inside the fixed support, thereby accurately measuring the roughness of the surface of the opening and closing machine parts, effectively reducing measurement error and improving data reliability. In addition, this design also enhances the flexibility of measurement, allowing the device to adapt to the measurement needs of parts of different positions and lengths, improving universality and practicality. The operation process is therefore optimized, making it easier for detection personnel to complete their tasks, improving efficiency and reducing costs. At the same time, the smooth movement of the probe head 5 reduces resistance and friction, improving user experience and making the detection process more comfortable and convenient.

[0028] Wherein the support table 1 is fixedly installed with a telescopic rod 24, the inside of the mounting plate 2 is provided with a positioning hole 19, the outside of the support table 1 is fixedly installed with a box 9, the inside of the positioning hole 19 is movably installed with a positioning block 17, one end of the positioning block 17 is fixedly installed with a pull rod 10, and one end of the pull rod 10 penetrates the inside of the box 9. A first spring 18 is fixedly installed between the positioning block 17 and the box 9. A second spring 23 is fixedly installed inside the support table 1.

[0029] The staff needs to assemble the fixed support 3 and the probe head 5 on the top of the support table 1, hold the pull rod 10, pull the positioning block 17 inside the box 9 through the pull rod 10, and press the first spring 18 through the positioning block 17, so that the positioning block 17 passes through the inside of the support table 1 and enters the inside of the box 9. Now hold the push rod 6, slowly align the mounting plate 2 inside the fixed slot 21 through the push rod 6, then slowly push the mounting plate 2 into the fixed slot 21, and then the mounting plate 2 is installed inside the fixed slot 21. The telescopic rod 24 and the second spring 23, when the mounting plate 2 completely enters the inside of the support table 1, release the pull rod 10, at this time the positioning block 17 is pressed into the inside of the positioning hole 19, thereby completing the installation of the fixed support 3 and the probe head 5.

[0030] To assemble the fixed support 3 and the detection head 5 into the top of the support table 1, first hold the pull rod 10 and pull the positioning block 17 in the box 9, and through the extrusion of the positioning block 17 on the first spring 18, it passes through the support table 1 into the box 9, then hold the push rod 6 and slowly align and push the mounting plate 2 into the fixed slot 21, during which the mounting plate 2 interacts with the telescopic rod 24 and the second spring 23, when the mounting plate 2 is completely in the support table 1, release the pull rod 10, at this time the positioning block 17 quickly enters the positioning hole 19 due to the loss of extrusion on the first spring 18, thereby smoothly completing the installation process of the fixed support 3 and the detection head 5. Compared with the traditional device, the device is convenient for installing the fixed support 3 and the detection head 5 through the cooperation between the positioning block 17, the first spring 18 and the positioning hole 19, significantly improves the installation efficiency, reduces the time and labor cost, and the accurate positioning guarantees the accuracy and consistency of the measurement results, thereby improving the product quality. The portable design makes the device easy to move to different production areas, enhances the flexibility and convenience of measurement, and optimizes the production layout. In addition, the easy-to-install feature simplifies the maintenance and calibration process, reduces costs, and improves efficiency. Ultimately, this design reduces the complexity of operation, improves user experience, and makes it easier for detection personnel to complete measurement tasks, thereby improving work efficiency and user satisfaction.

[0031] The bottom of the support table 1 is fixedly installed with a stand 7 around the periphery, and the bottom of the stand 7 is fixedly installed with a base 8.

[0032] Through the cooperation between the stand 7 and the base 8, it is convenient to provide stable support for the support table 1, and through the support table 1 to ensure the installation plate 2 and the fixed support 3, the accuracy of the detection data of the detection head 5 to the opening and closing machine is guaranteed.

[0033] The front of the mounting plate 2 is fixedly installed with a push rod 6, and the push rod 6 presents a U-shaped shape.

[0034] Since the push rod 6 presents a U-shaped shape on the front of the mounting plate 2, the U-shaped push rod 6 can better disperse the stress, reduce the working intensity of the labor personnel, and improve the working efficiency of the workers.

[0035] The telescopic rod 24 and the second spring 23 are in pairs, and there are seven groups in the inside of the support table 1.

[0036] Since the telescopic rod 24 and the second spring 23 are in pairs, and there are seven groups in the inside of the support table 1, through the cooperation between the telescopic rod 24 and the second spring 23, it is convenient to provide stable support for the mounting plate 2, and the stability of the mounting plate 2 in the use process is guaranteed.

[0037] The control panel 11 is fixedly installed on the front of the fixed bracket 3, and the control panel 11 is electrically connected to the probe head 5. The display 12 is embedded inside the control panel 11.

[0038] The probe head 5, controlled by the control panel 11, measures the roughness of the gate hoist, and the test data is displayed on the monitor 12 in real time, ensuring the efficiency of roughness measurement and testing of the gate hoist.

[0039] The outer diameter of the mounting plate 2 is equal to the inner diameter of the fixing groove 21, and the interior of the fixing groove 21 has a smooth surface design.

[0040] Since the outer diameter of the mounting plate 2 is equal to the inner diameter of the fixing groove 21, and the inside of the fixing groove 21 has a smooth surface design, the mounting plate 2 can be easily pushed into the support platform 1 by holding the push rod 6, thus ensuring the installation efficiency of the fixing bracket 3.

[0041] Working principle and usage process of this utility model:

[0042] The operator places the hoisting part to be tested inside the fixed bracket 3, and then slowly lowers the probe head 5 to the top of the hoisting part by opening the cylinder 4. Now, the operator manually rotates the crank lever 16, which drives the second gear 15 to rotate. The second gear 15 meshes with the first gear 14, which in turn drives the first gear 14 to rotate. The first gear 14 then drives the lead screw 20 to rotate inside the sleeve block 22, causing the sleeve block 22 to move linearly inside the slide groove 13. The sleeve block 22 drives the cylinder 4 and the probe head 5 to move linearly. The probe head 5 measures the surface roughness of the hoisting part, thus completing the surface roughness measurement of the hoisting part.

[0043] The operator needs to assemble the fixed bracket 3 and the probe head 5 on the top of the support platform 1. By holding the pull rod 10, the operator pulls the positioning block 17 inside the housing 9. The positioning block 17 compresses the first spring 18, causing it to pass through the support platform 1 and enter the housing 9. Now, by holding the push rod 6, the operator slowly aligns the mounting plate 2 with the inside of the fixing groove 21. Then, the operator slowly pushes the mounting plate 2 into the fixing groove 21. The mounting plate 2 compresses the telescopic rod 24 and the second spring 23 inside the fixing groove 21. When the mounting plate 2 is fully inside the support platform 1, the operator releases the pull rod 10. At this time, the positioning block 17 compresses the first spring 18 and quickly enters the positioning hole 19, thus completing the installation of the fixed bracket 3 and the probe head 5.

[0044] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0045] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A roughness measuring device for hoist production and processing, comprising a support table (1), characterized in that: The inside of the support table (1) is provided with a fixed groove (21), the inside of the fixed groove (21) movably installs the mounting plate (2), the top of the mounting plate (2) is fixedly installed with the fixed support (3), the inside of the fixed support (3) is provided with a sliding groove (13), the inside of the sliding groove (13) movably installs the sleeve block (22), the inside of the sleeve block (22) is threaded with the lead screw (20), and one end of the lead screw (20) is fixedly installed with the first gear (14), the left side of the fixed support (3) movably installs the second gear (15), and the second gear (15) and the first gear (14) are in gear engagement, the left side of the second gear (15) is fixedly installed with the manual rocker (16), the inside of the sleeve block (22) movably installs the air cylinder (4), and the bottom of the air cylinder (4) is fixedly installed with the probe head (5).

2. The roughness measuring device for hoist production and processing according to claim 1, characterized in that: The support table (1) is fixedly installed with the telescopic rod (24), the inside of the mounting plate (2) is provided with the positioning hole (19), the outside of the support table (1) is fixedly installed with the box body (9), the inside of the positioning hole (19) movably installs the positioning block (17), one end of the positioning block (17) is fixedly installed with the pull rod (10), and one end of the pull rod (10) penetrates the inside of the box body (9), the positioning block (17) and the box body (9) are fixedly installed with the first spring (18), and the inside of the support table (1) is fixedly installed with the second spring (23).

3. The roughness measuring device for the production and processing of hoists according to claim 1, characterized in that: The bottom of the support table (1) is fixedly installed with the stand column (7), and the bottom of the stand column (7) is fixedly installed with the base (8).

4. The roughness measuring device for hoist production and processing according to claim 1, characterized in that: The front of the mounting plate (2) is fixedly installed with the push rod (6), and the push rod (6) is in the shape of U.

5. The roughness measuring device for the production and processing of hoists according to claim 2, characterized in that: The telescopic rod (24) and the second spring (23) are two groups, and there are seven groups in the inside of the support table (1).

6. The roughness measuring device for hoist production and processing according to claim 1, characterized in that: The front of the fixed support (3) is fixedly installed with the control panel (11), and the control panel (11) is electrically connected with the probe head (5), and the inside of the control panel (11) is embedded with the display (12).

7. The roughness measuring device for the production and processing of hoists according to claim 1, characterized in that: The outer diameter value of the mounting plate (2) is equal to the inner diameter value of the fixed groove (21), and the inside of the fixed groove (21) has a light surface design.

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