Plug processing integrated equipment

Abstract

The utility model discloses plug processing integrated equipment, which comprises a workbench and a turntable, the turntable is rotatably arranged on the upper end surface of the workbench, the turntable is connected with a first driving structure, the first driving structure is arranged on the workbench and is used for driving the turntable to rotate, and a plurality of workpiece mounting seats are uniformly arranged on the turntable at intervals along the circumferential direction; a terminal bearing groove and a wire bearing groove are sequentially formed in the upper end face of the workpiece mounting base in the direction close to the center of the rotary disc, a stamping device, a laser detection device, a CCD detection device, a capping device and a laser marking device are sequentially arranged on the upper end face of the workbench in the circumferential direction of the rotary disc, and a feeding and discharging working area is arranged between the stamping device and the laser marking device. According to the embodiment of the utility model, the consumption of human resources can be reduced, and the production and processing efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to plug production and processing technical field, especially a plug processing integrated equipment. BACKGROUND

[0002] In prior art, the plug with wire rod needs to be riveted, detected, capped and marked, riveting is to make the wire rod and the plug terminal tightly connected, the terminal surface after riveting will form rivet flower, the rivet flower height needs to be detected whether it meets the requirement, the riveting effect needs to be detected whether it meets the requirement, then capping and marking the wire rod, in the existing production, the above procedures generally need to be manually carried out, which is easy to make mistakes and low in efficiency, and is not conducive to mass production. CONTENT OF THE UTILITY MODEL

[0003] The utility model aims at solving one of the technical problems in prior art, for this purpose, the utility model provides a plug processing integrated equipment, which can reduce the consumption of human resources and improve the production and processing efficiency.

[0004] The plug processing integrated equipment provided by the utility model comprises a workbench and a rotating disc, the rotating disc is rotatably arranged on the upper end face of the workbench, the rotating disc is connected with a first driving structure, the first driving structure is arranged on the workbench and used for driving the rotating disc to rotate, a plurality of workpiece mounting seats are uniformly and circularly arranged on the rotating disc, the upper end face of the workpiece mounting seat is sequentially provided with a terminal supporting groove and a wire rod supporting groove along the direction close to the center of the rotating disc, the upper end face of the workbench is sequentially provided with a punching device, a laser detection device, a CCD detection device, a capping device and a laser marking device along the circumference of the rotating disc, and a feeding and discharging work area is arranged between the punching device and the laser marking device.

[0005] The plug processing integrated equipment provided by the utility model has at least the following beneficial effects:

[0006] The plug processing integrated equipment provided by the embodiment of the utility model integrates multiple processes on the same workbench, the terminal part of the plug needing to be processed is placed into the terminal supporting groove in the feeding and discharging work area by artificial or mechanical hand, the wire part of the plug is placed into the wire supporting groove, the plug is transported to the stamping device by rotating the turntable, the terminal and the wire of the plug are riveted and pressed, the riveted and pressed plug is transported to the laser detection device by the turntable to detect the rivet height, then is transported to the CCD detection device to detect whether the riveting is correct and compacted, the plug after detection is transported to the capping device to be capped, the capped plug is transported to the laser marking device to be laser marked, finally the plug is transported back to the feeding and discharging work area by the turntable and is discharged by artificial or mechanical hand.

[0007] According to some embodiments of the utility model, the stamping device comprises a stamping machine bed fixedly installed on the workbench, a stamping motor is arranged on the top of the stamping machine bed, the stamping motor is connected with a mounting block and can drive the mounting block to approach or move away from the turntable, and a stamping head is installed on the bottom of the mounting block.

[0008] According to some embodiments of the utility model, the laser detection device comprises a first mounting bracket and a laser sensor, the first mounting bracket is fixedly connected to the workbench, and the laser sensor is installed on the first mounting bracket and faces the surface of the turntable.

[0009] According to some embodiments of the utility model, the CCD detection device comprises a second mounting bracket, a CCD camera and a light source box, the second mounting bracket is fixedly connected to the workbench, the CCD camera is fixedly installed on the second mounting bracket and faces the surface of the turntable, and the light source box is sleeved on the CCD camera.

[0010] According to some embodiments of the utility model, the capping device comprises a cover plate storage mechanism and a cover plate transfer mechanism, the cover plate storage mechanism is installed on the workbench and is used for storing cover plates, and the cover plate transfer mechanism is used for transferring the cover plates to above the terminal supporting groove and capping.

[0011] According to some embodiments of the utility model, the cover plate storage mechanism comprises a vibration disc and a guide rail, the vibration disc is fixedly installed on the workbench, one end of the guide rail is connected with the outlet of the vibration disc, and the other end of the guide rail extends to the cover plate transfer mechanism.

[0012] According to some embodiments of the utility model, the cover plate transfer mechanism includes rotary air cylinder, swing arm, first lift air cylinder and vacuum chuck, the rotary air cylinder is fixedly installed on the work table, one end of swing arm is connected with the rotary air cylinder, the other end of swing arm is fixedly installed with the first lift air cylinder, the first lift air cylinder is connected with the vacuum chuck downwards, the vacuum chuck is connected with vacuum generator.

[0013] According to some embodiments of the utility model, the laser marking device includes third mounting bracket and laser generator, the third mounting bracket is fixedly connected on the work table, the laser generator is fixedly installed on the third mounting bracket, the laser generator is provided with laser head towards the surface of the turntable.

[0014] According to some embodiments of the utility model, the workpiece mounting seat is provided with ejection mechanism, the ejection mechanism includes second lift air cylinder and ejector rod, the bottom of workpiece mounting seat is provided with first through hole vertically through terminal supporting groove, the turntable is provided with vertical second through hole corresponding to the first through hole, the second lift air cylinder is fixedly installed on the bottom of the turntable, the piston rod of second lift air cylinder extends into the second through hole and is connected with the ejector rod, the second lift air cylinder can drive the ejector rod to extend out of the first through hole or retract into the first through hole.

[0015] According to some embodiments of the utility model, bearing is arranged between the ejector rod and the first through hole.

[0016] Additional aspects and advantages of the utility model will be partially given in the following description, some will become obvious from the following description, or be understood by the practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0017] The utility model will be further explained below in combination with drawings and embodiments, wherein:

[0018] Figure 1 It is the schematic diagram of plug processing integrated equipment of the utility model embodiment;

[0019] Figure 2 It is the schematic diagram of stamping device of the utility model embodiment;

[0020] Figure 3 It is the schematic diagram of laser detection device of the utility model embodiment;

[0021] Figure 4 It is the schematic diagram of CCD detection device of the utility model embodiment;

[0022] Figure 5 It is the schematic diagram of capping device of the utility model embodiment;

[0023] Figure 6 This is a schematic diagram of the laser marking device according to an embodiment of the present invention;

[0024] Figure 7 This is a schematic diagram of the ejection mechanism according to an embodiment of the present invention.

[0025] In the attached figures, the following labels are used:

[0026] Workbench 100; First motor 110;

[0027] Turntable 200; Workpiece mounting base 210; Terminal support groove 211; Wire support groove 212; Second lifting cylinder 220; Ejector rod 230; Bearing 240;

[0028] 300 stamping device; 310 stamping machine tool; 320 stamping motor; 330 mounting block; 340 stamping head;

[0029] Laser detection device 400; first mounting bracket 410; laser sensor 420;

[0030] CCD testing device 500; second mounting bracket 510; CCD camera 520; light source box 530;

[0031] Covering device 600; vibratory feeder 610; guide rail 620; rotary cylinder 630; swing arm 640; first lifting cylinder 650; vacuum suction cup 660;

[0032] Laser marking device 700; third mounting bracket 710; laser generator 720;

[0033] The material loading and unloading work area is 800. Detailed Implementation

[0034] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0035] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0036] In the description of the utility model, if several meanings are one or more, the meaning of multiple is two or more, greater than, less than, exceed and the like are understood as not including the number, above, below, within and the like are understood as including the number.If there is a description to the first, second is only used for distinguishing technical features for the purpose, and can not be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the sequence of indicated technical features.

[0037] In the description of the utility model, unless otherwise explicitly limited, the words such as setting, installation, connection should be broadly understood, and the specific meaning of the above words in the utility model can be reasonably determined by the person skilled in the art in combination with the specific content of the technical scheme.In the description of the utility model, the description of reference terms such as "one embodiment", "some embodiments", "illustrative embodiment", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are included in at least one embodiment or example of the utility model.In the description of the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example.Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.In the description of the present application, the description of reference terms such as "one embodiment", "some embodiments", "illustrative embodiment", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are included in at least one embodiment or example of the utility model.In the description of the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example.Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.

[0038] Referring to Figures 1 to 7 According to the utility model discloses a kind of plug processing integrated equipment, including workbench 100 and carousel 200, carousel 200 can be rotatably arranged on the upper end surface of workbench 100, carousel 200 is connected with first drive structure, first drive structure is installed on workbench 100 and is used to drive carousel 200 rotation, carousel 200 is uniformly spaced and is provided with a plurality of workpiece mounting seat 210 on the circumference, the upper end surface of workpiece mounting seat 210 is sequentially provided with terminal support groove 211 and wire support groove 212 along the direction close to the center of carousel 200, the upper end surface of workbench 100 is sequentially provided with stamping device 300, laser detection device 400, CCD detection device 500, capping device 600 and laser marking device 700 along the circumference of carousel 200, between stamping device 300 and laser marking device 700, set up feeding and discharging work area 800.

[0039] It can be understood that the plug processing integrated equipment provided by the embodiment of the utility model integrates multiple processes on the same workbench 100, the terminal part of the plug to be processed is placed into the terminal supporting groove 211 in the feeding and discharging work area 800 by manual or mechanical hand, the wire part of the plug is placed into the wire supporting groove 212, the plug is transported to the stamping device 300 by rotating the rotating disc 200 to rivet and press the terminal and the wire of the plug, the riveted plug is transported to the laser detection device 400 by the rotating disc 200 to detect the rivet height, then transported to the CCD detection device 500 to detect whether the rivet is pressed correctly, the plug after detection is transported to the capping device 600 by the rotating disc 200 to cap, the capped plug is transported to the laser marking device 700 to carry out laser marking, finally the plug is transported back to the feeding and discharging work area 800 by the rotating disc 200 by manual or mechanical hand to discharge. The embodiment of the utility model can realize the functions of automatic riveting, detection, capping and marking of the plug, realizes efficient automation, avoids the situation of manual operation error, saves a large amount of human resources, improves the production efficiency, and is suitable for mass production.

[0040] Further, referring to Figure 2 According to some embodiments of the utility model, the stamping device 300 comprises a stamping machine tool 310 fixedly installed on the workbench 100, the top of the stamping machine tool 310 is provided with a stamping motor 320, the stamping motor 320 is connected with a mounting block 330 and can drive the mounting block 330 to approach or move away from the rotating disc 200, the bottom of the mounting block 330 is installed with a stamping head 340, when the plug is transported to the stamping head 340 by the rotating disc 200, the stamping motor 320 drives the stamping head 340 to lift to rivet and press the plug. Further, in some embodiments, a photoelectric sensor can be installed on the side surface of the mounting block 330 to detect whether the plug is correctly installed in the workpiece mounting seat 210.

[0041] Further, referring to Figure 3 According to some embodiments of the utility model, the laser detection device 400 comprises a first mounting frame 410 and a laser sensor 420, the first mounting frame 410 is fixedly connected to the workbench 100, the laser sensor 420 is installed on the first mounting frame 410 and faces the surface of the rotating disc 200, when the plug is transported to the lower side of the laser sensor 420 by the rotating disc 200, the laser sensor 420 emits laser and detects the rivet height by receiving the signal of the reflected laser to judge whether the rivet is pressed.

[0042] Further, referring to Figure 4According to some embodiments of the utility model, the CCD detection device 500 includes a second mounting frame 510, a CCD camera 520 and a light source box 530, the second mounting frame 510 is fixedly connected to the workbench 100, the CCD camera 520 is fixedly installed on the second mounting frame 510 and faces the surface of the turntable 200, the light source box 530 is sleeved on the CCD camera 520, when the plug is transported to the lower side of the CCD camera 520 by the turntable 200, the CCD camera 520 detects whether the riveting flower is pressed by taking a photo of the plug and analyzing the riveting flower condition, and the light source box 530 supplements the light source for the CCD camera 520 to ensure the detection accuracy.

[0043] Further, according to some embodiments of the utility model, the capping device 600 includes a cover plate storage mechanism and a cover plate transfer mechanism, the cover plate storage mechanism is installed on the workbench 100 and is used for storing the cover plate, and the cover plate transfer mechanism is used for transferring the cover plate to the upper side of the terminal supporting groove 211 and capping.

[0044] Further, referring to Figure 5 According to some embodiments of the utility model, the cover plate storage mechanism includes a vibrating disc 610 and a guide rail 620, the vibrating disc 610 is fixedly installed on the workbench 100, one end of the guide rail 620 is connected to the outlet of the vibrating disc 610, the other end of the guide rail 620 extends to the cover plate transfer mechanism, the cover plate is transported to the guide rail 620 by the vibrating disc 610 and is transported to the cover plate transfer mechanism through the guide rail 620, and the guide rail 620 is provided with a limiting piece to limit the transportation direction of the cover plate.

[0045] Further, referring to Figure 5 According to some embodiments of the utility model, the cover plate transfer mechanism includes a rotary air cylinder 630, a swing arm 640, a first lifting air cylinder 650 and a vacuum chuck 660, the rotary air cylinder 630 is fixedly installed on the workbench 100, one end of the rotary air cylinder 630 is connected to the swing arm 640, the first lifting air cylinder 650 is fixedly installed on the other end of the swing arm 640, the first lifting air cylinder 650 faces downward and is connected to the vacuum chuck 660, and the vacuum chuck 660 is connected with a vacuum generator.

[0046] Specifically, when the plug is transported to the lower side of the cover plate transfer mechanism by the turntable 200, the cover plate is transported to one end of the guide rail 620 close to the cover plate transfer mechanism by the vibrating disc 610, the rotary air cylinder 630 drives the swing arm 640 to rotate, so that the vacuum chuck 660 moves to the upper side of the guide rail 620, the first lifting air cylinder 650 drives the vacuum chuck 660 to move downward to suck the cover plate, then the rotary air cylinder 630 drives the swing arm 640 to rotate, so that the vacuum chuck 660 transports the cover plate to the upper side of the plug, and then the first lifting air cylinder 650 drives the vacuum chuck 660 to descend to cap.

[0047] Further, referring to Figure 6According to some embodiments of the utility model, laser marking device 700 includes third mounting bracket 710 and laser generator 720, third mounting bracket 710 is fixedly connected on workbench 100, laser generator 720 is fixedly installed on third mounting bracket 710, laser generator 720 is provided with laser head towards the surface of carousel 200, when the plug is transported to the laser head below by carousel 200, the wire of plug is marked by laser head.

[0048] Further, referring to Figure 7 According to some embodiments of the utility model, workpiece mounting seat 210 is provided with ejection mechanism, ejection mechanism includes second lift cylinder 220 and ejector rod 230, the bottom of workpiece mounting seat 210 is provided with the first through -hole that is vertically through to terminal support groove 211, carousel 200 is provided with the vertical second through -hole corresponding the first through -hole, second lift cylinder 220 is fixedly installed at the bottom of carousel 200, the piston rod of second lift cylinder 220 extends into second through -hole and connects ejector rod 230, second lift cylinder 220 can drive ejector rod 230 to extend the first through -hole or retract the first through -hole.

[0049] It can be understood that, in the embodiment, the shape of terminal support groove 211 is adapted to the shape of the terminal portion of plug, and the shape of wire support groove 212 is adapted to the shape of the wire portion of plug, so that the plug can be prevented from shaking during processing to ensure the quality of the product. By providing the ejection mechanism, the plug can be ejected from the terminal support groove 211 when the plug is discharged, so as to facilitate the manual or mechanical hand to take the plug, and the work efficiency is improved. When the plug is transported to the feeding and discharging work area 800 by carousel 200 after completing the marking, the second lift cylinder 220 drives the ejector rod 230 to be upward to eject the plug from the workpiece mounting seat 210.

[0050] Further, referring to Figure 7 According to some embodiments of the utility model, bearing 240 is arranged between ejector rod 230 and the first through -hole, so as to reduce the friction between ejector rod 230 and the first through -hole, and the smooth movement of ejector rod 230 can be ensured.

[0051] Further, according to some embodiments of the utility model, the first drive structure includes first motor 110, first motor 110 is fixedly installed at the bottom of workbench 100, first motor 110 is connected with carousel 200 and drives carousel 200 to rotate.

[0052] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by the ordinary skilled in the art without departing from the purpose of the utility model.

Claims

1. A plug processing integrated device characterized by comprising: The utility model relates to a workbench, a rotating disc, a first driving structure, a plurality of workpiece mounting seats, a stamping device, a laser detection device, a CCD detection device, a capping device and a laser marking device. The stamping device comprises a stamping machine fixedly installed on the workbench, a stamping motor provided on the top of the stamping machine, an installation block connected to the stamping motor and capable of driving the installation block to move towards or away from the rotating disc, and a stamping head installed on the bottom of the installation block. The laser detection device comprises a first mounting bracket fixedly connected to the workbench and a laser sensor installed on the first mounting bracket and facing the surface of the rotating disc.

2. The plug processing all-in-one apparatus according to claim 1, wherein The CCD detection device comprises a second mounting bracket fixedly connected to the workbench, a CCD camera fixedly installed on the second mounting bracket and facing the surface of the rotating disc, and a light source box sleeved on the CCD camera.

3. The plug processing all-in-one apparatus according to claim 1, wherein The capping device comprises a cover plate storage mechanism installed on the workbench and used for storing cover plates and a cover plate transfer mechanism used for transferring the cover plates to above the terminal supporting groove and capping.

4. The plug processing all-in-one apparatus according to claim 1, wherein The cover plate storage mechanism comprises a vibrating disc fixedly installed on the workbench and a guide rail having one end connected to the outlet of the vibrating disc and the other end extended to the cover plate transfer mechanism.

5. The plug processing all-in-one apparatus according to claim 1, wherein The cover plate transfer mechanism comprises a rotary air cylinder fixedly installed on the workbench, one end of a swing arm connected to the rotary air cylinder, a first lifting air cylinder fixedly installed on the other end of the swing arm, the first lifting air cylinder facing downwards and connected to a vacuum suction disc, and a vacuum generator connected to the vacuum suction disc.

6. The plug processing all-in-one apparatus according to claim 5, wherein The laser marking device comprises a third mounting bracket fixedly connected to the workbench and a laser generator fixedly installed on the third mounting bracket, the laser generator being provided with a laser head facing the surface of the rotating disc.

7. The plug processing all-in-one apparatus according to claim 6, wherein The workpiece mounting seat is provided with an ejection mechanism, the ejection mechanism comprising a second lifting air cylinder and an ejection rod, the bottom of the workpiece mounting seat being provided with a first through hole vertically penetrating into the terminal supporting groove, the rotating disc being provided with a second through hole vertically corresponding to the first through hole, the second lifting air cylinder being fixedly installed on the bottom of the rotating disc, the piston rod of the second lifting air cylinder extending into the second through hole and connected to the ejection rod, and the second lifting air cylinder being capable of driving the ejection rod to extend out of the first through hole or retract into the first through hole.

8. The plug processing all-in-one apparatus according to claim 1, wherein ​ 9. The plug processing all-in-one apparatus according to claim 1, wherein ​ 10. The plug processing all-in-one apparatus according to claim 9, wherein A bearing is provided between the ejection rod and the first through hole.

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