Stator assembly paint dipping device for motor production
By designing a stator assembly impregnation device with air-drying and rotating components, the problem of paint peeling off after impregnation was solved, thus improving the quality and effect of impregnation.
Patent Information
- Application Number
- CN202422032067.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In existing stator assemblies, the paint is easily rubbed off after impregnation, resulting in a decline in the quality and effect of impregnation.
A stator assembly impregnation device comprising a main unit and a working unit was designed. The device utilizes components such as a fan for drying, a lifting assembly, a servo motor, and an insertion rod to achieve drying and rotation of the stator body, preventing paint from falling off.
The combined use of air drying and rotating components effectively prevents paint from peeling off, improving the quality and effect of paint impregnation.
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Figure CN223693803U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of stator assembly dip paint, especially to a stator assembly dip paint device for motor production. BACKGROUND
[0002] The motor stator is the stationary part of the motor, and is composed of a stator core, a stator winding and a base. In the processing, a procedure is to dip paint, which aims to fill all space air gaps with insulating paint, so as to improve the insulation strength and moisture resistance of the winding, and improve the heat resistance and heat dissipation of the winding, and improve the mechanical properties and chemical stability of the winding insulation.
[0003] The utility model discloses a kind of stator assembly dip paint devices for motor production, and it is related to the technical field of stator assembly dip paint device, including dip paint bucket body, reinforcing seat, adjusting assembly, clamping assembly and stator body, the surface of the dip paint bucket body is provided with reinforcing seat, the surface of the reinforcing seat is provided with adjusting assembly. The stator assembly dip paint device for motor production, by rotating hand wheel is rotated, so that rotating hand wheel can be rotated to the first bevel gear set connected on one side when rotating, so that the first bevel gear set can be rotated to threaded rod when rotating, so that threaded rod can be moved to surface connection displacement sleeve rod, and then displacement sleeve rod can drive the stable plate below and placement surface to be contacted, so that stator assembly dip paint device can have better stability when being used, so that stator assembly dip paint device can solve above-mentioned problem of easy to dump when being used.
[0004] The above-mentioned device is completely immersed in dip paint bucket to carry out coating treatment during operation process, however, paint attached to the surface of stator body is easy to fall off due to friction when stator body completes dip paint and is transferred to next procedure, which significantly reduces the dip paint quality and effect of stator body. SUMMARY
[0005] This section aims to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0006] The utility model aims at providing a stator assembly impregnation device for motor production, which solves the problem of "the stator body is completely immersed in the impregnation barrel for coating treatment during the operation of the above device, however, the paint attached to the surface of the stator body is easy to fall off due to friction when the impregnation is completed and the stator body is transferred to the next process, which significantly reduces the impregnation quality and effect of the stator body".
[0007] To solve the above technical problems, the utility model provides the following technical scheme:
[0008] A stator assembly impregnation device for motor production, comprising:
[0009] The main unit comprises a machining table, the upper end surface of the machining table is fixedly connected with vertical plates in pairs, the upper ends of the two vertical plates are fixedly connected with a top plate in common, the upper end surface of the machining table is fixedly connected with an impregnation barrel and a connecting box, paint is arranged in the impregnation barrel, and the lower end surface of the machining table is fixedly connected with supporting legs at the four corners.
[0010] The working unit comprises a plurality of stator bodies, each stator body is provided with clamping plates in pairs at the two ends, each clamping plate is rotatably connected with a rotating disc, each rotating disc abuts against a stator body, the upper end surface of the connecting box is symmetrically provided with connecting openings, each connecting opening is provided with a moving plate, the two moving plates are fixedly connected with a horizontal plate in common, the horizontal plate is fixedly installed with a fan, the fan is installed with an air outlet nozzle, the upper end surface of each moving plate is fixedly connected with a fixed block, the upper end surface of each fixed block is fixedly connected with a fixed plate, each fixed plate is fixedly installed with an electric telescopic rod, the telescopic end of each electric telescopic rod penetrates through the fixed plate and is fixedly connected with a No.
[0011] As a preferred scheme of the motor production stator assembly impregnation device, the lifting assembly comprises a double-shaft motor, a connecting box is fixedly installed on the inner wall of the double-shaft motor, rotating rods are fixedly connected to the two output ends of the double-shaft motor, first bevel gears are fixedly sleeved on the rotating rods, second bevel gears are connected to the first bevel gears, threaded rods are fixedly inserted into the second bevel gears, the lower ends of the threaded rods are rotatably connected to the inner wall of the connecting box, threaded sleeves are threadedly sleeved on the threaded rods, and the upper ends of the threaded sleeves are fixedly connected to the moving plate.
[0012] As a preferred scheme of the motor production stator assembly impregnation device, the rotating assembly comprises a rotating motor, the rotating motor is fixedly installed on the upper end face of the top plate, rotating rods are fixedly connected to the output ends of the rotating motor and penetrate through the top plate, first mounting racks are fixedly connected to the rotating rods, second mounting blocks are symmetrically fixedly connected to the first mounting racks, extension cylinders are fixedly installed on the second mounting blocks, and second mounting racks are fixedly connected to the extension cylinders of the second mounting blocks.
[0013] As a preferred scheme of the motor production stator assembly impregnation device, the moving assembly comprises a stepping motor, a connecting rack is fixedly installed on the second mounting rack, the stepping motor is fixedly installed on the connecting rack, a bidirectional threaded rod is fixedly connected to the output end of the stepping motor and penetrates through the second mounting rack, threaded sleeves are symmetrically threadedly sleeved on the bidirectional threaded rod, moving rods are fixedly connected to the lower end faces of the threaded sleeves, and clamping plates are fixedly connected to the threaded sleeves.
[0014] As a preferred scheme of the motor production stator assembly impregnation device, the inner wall of the connecting box is symmetrically fixedly connected to limiting plates, limiting holes are formed in the limiting plates, and the rotating rods penetrate through the limiting holes.
[0015] As a preferred scheme of the motor production stator assembly impregnation device, the upper end faces of the threaded sleeves are fixedly connected to sliding rods, and the upper ends of the sliding rods are slidably connected to the second mounting rack.
[0016] The motor production stator assembly impregnation device has the following beneficial effects:
[0017] The fan sprays the air from the air outlet nozzle, the sprayed air is used for air drying the stator body, the moving plate, the electric telescopic rod, the servo motor and the insertion rod are driven to move upward by the lifting assembly, the insertion rod moves to the same height with the first insertion slot and the second insertion slot, the first mounting block is started, the telescopic end of the first mounting block drives the insertion rod to insert into the first insertion slot and the second insertion slot, the servo motor is started, the output end of the servo motor drives the rotating disc to rotate through the insertion rod, and then the stator body is rotated, so that the air sprayed from the fan can be used for air drying the stator body as a whole. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor. Among them:
[0019] Figure 1 It is a front overall structure schematic diagram of the stator assembly paint dipping device for motor production provided by the present application.
[0020] Figure 2 It is Figure 1 It is an enlarged view of A in the middle.
[0021] Figure 3 It is a cutaway structure schematic diagram of the connecting box in the stator assembly paint dipping device for motor production provided by the present application.
[0022] In the figure: 100, main unit; 101, processing table; 102, vertical plate; 103, top plate; 104, paint dipping barrel; 105, connecting box; 106, supporting leg;
[0023] 200, work unit; 201, stator body; 202, clamping plate; 203, rotating round plate; 204, moving plate; 205, cross plate; 206, fan; 207, air outlet nozzle; 208, fixed block; 209, fixed plate; 210, electric telescopic rod; 211, No. 1 mounting block; 212, servo motor; 213, insertion rod; 214, lifting assembly; 214a, double-shaft motor; 214b, rotating rod; 214c, first helical gear; 214d, second helical gear; 214e, threaded rod; 214f, threaded cylinder; 215, limiting plate; 216, rotating assembly; 216a, rotating motor; 216b, rotating rod; 216c, first mounting frame; 216d, No. 2 mounting block; 216e, telescopic cylinder; 216f, second mounting frame; 217, moving assembly; 217a, stepping motor; 217b, connecting frame; 217c, bidirectional threaded rod; 217d, threaded sleeve; 217e, moving rod; 217f, sliding rod. DETAILED DESCRIPTION
[0024] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0025] In the following description, a large number of specific details are set forth in order to facilitate a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.
[0026] Secondly, "one embodiment" or "embodiment" referred to herein means that a specific feature, structure or characteristic can be included in at least one implementation of the present application. "In one embodiment" appearing in different places in this specification does not mean the same embodiment, nor is it an embodiment that is independent of or mutually exclusive of other embodiments.
[0027] Thirdly, the present application is described in detail in conjunction with the schematic diagram, and in the detailed description of the embodiments of the present application, the cross-sectional view of the device structure is partially enlarged without the general proportion for the convenience of description, and the schematic diagram is only an example, which should not limit the scope of protection of the present application. In addition, three-dimensional spatial dimensions including length, width and depth should be included in actual manufacturing.
[0028] Reference Figures 1-3 The present application provides a stator assembly paint dipping device for motor production, comprising:
[0029] The main unit 100 comprises a processing table 101, the upper end of the processing table 101 is symmetrically and fixedly connected with vertical plates 102, the upper ends of the two vertical plates 102 are commonly fixedly connected with a top plate 103, the upper end of the processing table 101 is fixedly connected with a paint dipping barrel 104 and a connecting box 105, paint is arranged in the paint dipping barrel 104, the lower end of the processing table 101 is fixedly connected with supporting legs 106 at four corners;
[0030] The operation unit 200 comprises a plurality of stator bodies 201, the two ends of each stator body 201 are symmetrically provided with clamping plates 202, each clamping plate 202 is rotatably connected with a rotating circular plate 203, each rotating circular plate 203 abuts against the stator body 201, the upper end of the connecting box 105 is symmetrically provided with connecting openings, each connecting opening is provided with a moving plate 204, the two moving plates 204 are commonly fixedly connected with a horizontal plate 205, the horizontal plate 205 is fixedly installed with a fan 206, the fan 206 is installed with an air outlet nozzle 207, the upper end of each moving plate 204 is fixedly connected with a fixed block 208, the upper end of each fixed block 208 is fixedly connected with a fixed plate 209, each fixed plate 209 is fixedly installed with an electric telescopic rod 210, the telescopic end of each electric telescopic rod 210 penetrates through the fixed plate 209 and is fixedly connected with a No. 1 mounting block 211, each No. 1 mounting block 211 is fixedly installed with a servo motor 212, the output end of each servo motor 212 is fixedly connected with an insertion rod 213, each clamping plate 202 is provided with a No. 1 insertion slot, each rotating circular plate 203 is provided with a No. 2 insertion slot matched with the insertion rod 213, the width and length of the No. 1 insertion slot are greater than those of the No. 2 insertion slot, the connecting box 105 is provided with a lifting assembly 214, the top plate 103 is provided with a rotating assembly 216, the rotating assembly 216 is symmetrically provided with moving assemblies 217, the fan 206 is started, the fan 206 sprays air from the air outlet nozzle 207, the sprayed air is used for air drying the stator body 201, the moving plate 204, the electric telescopic rod 210, the servo motor 212 and the insertion rod 213 can be driven to move upwardly by the lifting assembly 214, the insertion rod 213 is moved to the same height as the No. 1 insertion slot and the No. 2 insertion slot, the No. 1 mounting block 211 is started, the telescopic end of the No. 1 mounting block 211 drives the insertion rod 213 to be inserted into the No. 1 insertion slot and the No. 2 insertion slot, the servo motor 212 is started, the output end of the servo motor 212 drives the rotating circular plate 203 to rotate through the insertion rod 213, thereby driving the stator body 201 to rotate, so that the air sprayed from the fan 206 can be used for air drying the stator body 201 as a whole.
[0031] The lifting assembly 214 comprises a double-shaft motor 214a, the double-shaft motor 214a is fixedly installed on the inner wall of the connecting box 105, two output ends of the double-shaft motor 214a are fixedly connected with rotating rods 214b, each rotating rod 214b is fixedly sleeved with a first bevel gear 214c, each first bevel gear 214c is meshedly connected with a second bevel gear 214d, each second bevel gear 214d is fixedly inserted with a threaded rod 214e, the lower end of each threaded rod 214e is rotatably connected to the inner wall of the connecting box 105, each threaded rod 214e is threadedly sleeved with a threaded cylinder 214f, the upper end of each threaded cylinder 214f is fixedly connected to the moving plate 204, the double-shaft motor 214a is started, the output end of the double-shaft motor 214a drives the rotating rod 214b to rotate, the rotating rod 214b drives the threaded rod 214e to rotate through the first bevel gear 214c and the second bevel gear 214d, the threaded rod 214e drives the threaded cylinder 214f to move upwards, and in turn drives the moving plate 204, the electric telescopic rod 210, the servo motor 212 and the insertion rod 213 to move upwards.
[0032] Further, the rotating assembly 216 comprises a rotating motor 216a, the rotating motor 216a is fixedly installed on the upper end face of the top plate 103, the output end of the rotating motor 216a penetrates through the top plate 103 and is fixedly connected with a rotating rod 216b, the rotating rod 216b is fixedly connected with a first mounting frame 216c, the first mounting frame 216c is fixedly connected with a No.2 mounting block 216d in a symmetrical manner, each No.2 mounting block 216d is fixedly installed with a telescopic cylinder 216e, the telescopic end of each telescopic cylinder 216e is fixedly connected with a second mounting frame 216f, the rotating motor 216a is started, the output end of the rotating motor 216a drives the rotating rod 216b, the rotating rod 216b drives the telescopic cylinder 216e, the second mounting frame 216f and the stator body 201 completed with the dip paint to rotate through the first mounting frame 216c.
[0033] Further, the moving assembly 217 comprises a stepping motor 217a, the second mounting frame 216f is fixedly installed with a connecting frame 217b, the stepping motor 217a is fixedly installed on the connecting frame 217b, the output end of the stepping motor 217a penetrates through the second mounting frame 216f and is fixedly connected with a bidirectional threaded rod 217c, the bidirectional threaded rod 217c is symmetrically threadedly sleeved with a threaded sleeve 217d, the lower end face of each threaded sleeve 217d is fixedly connected with a moving rod 217e, each clamping plate 202 is fixedly connected to the threaded sleeve 217d, the stepping motor 217a is started, the output end of the stepping motor 217a drives the bidirectional threaded rod 217c to rotate, the bidirectional threaded rod 217c drives the two threaded sleeves 217d to relatively move, and in turn drives the two clamping plates 202 and the two rotating circular plates 203 to relatively move through the moving rod 217e, the two rotating circular plates 203 abut against the stator body 201, and the stator body 201 is clamped and fixed.
[0034] Further, the inner wall of the connecting box 105 is symmetrically fixedly connected with a limiting plate 215, each limiting plate 215 is provided with a limiting hole, and each rotating rod 214b penetrates through the limiting hole, so as to facilitate the rotation of the rotating rod 214b.
[0035] Further, the upper end surface of each threaded sleeve 217d is fixedly connected with a sliding rod 217f, the upper end of each sliding rod 217f is slidingly connected to the second mounting frame 216f, and the rod 217f limits the threaded sleeve 217b, so as to avoid the threaded sleeve 217b from rotating together with the bidirectional threaded rod 217c.
[0036] In use, the stator body 201 is placed between the two clamping plates 202, the stepping motor 217a is started, the output end of the stepping motor 217a drives the bidirectional threaded rod 217c to rotate, the bidirectional threaded rod 217c drives the two threaded sleeves 217d to move relative to each other, and then the moving rod 217e drives the two clamping plates 202 and the two rotating circular plates 203 to move relative to each other, the two rotating circular plates 203 abut against the stator body 201, the stator body 201 is clamped and fixed, the telescopic cylinder 216e is started, the telescopic end of the telescopic cylinder 216e drives the second mounting frame 216f and the stator body 201 to move downward, the stator body 201 enters the paint dipping barrel 104, the stator body 201 completes the paint coating treatment in the paint dipping barrel 104, after the dipping is completed, the telescopic cylinder 216e is started again, the telescopic cylinder 216e drives the stator body 201 to move upward, the rotating motor 216a is started, the output end of the rotating motor 216a drives the rotating rod 216b, the rotating rod 216b drives the telescopic cylinder 216e, the second mounting frame 216f and the stator body 201 after dipping to rotate through the first mounting frame 216c, the fan 206 is started, the fan 206 sprays air from the air outlet 207, the sprayed air is used for air drying the stator body 201, the double-shaft motor 214a is started, the output end of the double-shaft motor 214a drives the rotating rod 214b to rotate, the rotating rod 214b drives the threaded rod 214e to rotate through the first bevel gear 214c and the second bevel gear 214d, the threaded rod 214e drives the threaded cylinder 214f to move upward, and then drives the moving plate 204, the electric telescopic rod 210, the servo motor 212 and the insertion rod 213 to move upward, the insertion rod 213 moves to the same height as the first insertion slot and the second insertion slot, the first mounting block 211 is started, the telescopic end of the first mounting block 211 drives the insertion rod 213 to insert into the first insertion slot and the second insertion slot, the servo motor 212 is started, the output end of the servo motor 212 drives the rotating circular plate 203 to rotate through the insertion rod 213, and then drives the stator body 201 to rotate, so that the air sprayed from the fan 206 can air dry the stator body 201 as a whole.
[0037] It is worth noting that the whole device is controlled by the controller, and the controller is a common device and belongs to the existing mature technology, so the electrical connection relationship and the specific circuit structure are not described here.
[0038] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limited. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application. It should be included in the scope of the claims of the present application.
Claims
1. A stator assembly impregnation device for motor production, characterized by: The utility model relates to a kind of painting processing machine, including: Main unit (100), including processing platform (101), the upper end of the processing platform (101) is symmetrically fixedly connected with vertical plate (102), the upper end of two vertical plate (102) is commonly fixedly connected with top plate (103), the upper end of the processing platform (101) is fixedly connected with dip paint bucket (104) and connecting box (105), paint is provided in the dip paint bucket (104), the lower end of the processing platform (101) is fixedly connected with support leg (106) in four corners; Work unit (200), including multiple stator bodies (201), each stator body (201) is symmetrically provided with clamping plate (202) at both ends, each clamping plate (202) is rotatably connected with rotating round plate (203), each rotating round plate (203) is abutted on stator body (201), the upper end of the connecting box (105) is symmetrically provided with connecting port, each connecting port is provided with moving plate (204), two moving plates (204) are commonly fixedly connected with cross plate (205), the cross plate (205) is fixedly installed with fan (206), the fan (206) is installed with air outlet nozzle (207), the upper end of each moving plate (204) is fixedly connected with fixed block (208), the upper end of each fixed block (208) is fixedly connected with fixed plate (209), each fixed plate (209) is fixedly installed with electric telescopic rod (210), the telescopic end of each electric telescopic rod (210) is penetrated fixed plate (209) and fixedly connected with No. The first mounting block (211) is fixedly installed with servo motor (212) in each first mounting block (211), the output of each servo motor (212) is fixedly connected with insertion rod (213), each clamping plate (202) is provided with No. The first insertion slot is provided with the second insertion slot matched with insertion rod (213) in each rotating round plate (203), the width and length of the first insertion slot are greater than the second insertion slot, lifting assembly (214) is provided in the connecting box (105), rotating assembly (216) is provided on the top plate (103), moving assembly (217) is symmetrically provided on the rotating assembly (216).
2. The stator assembly impregnation device for motor production according to claim 1, characterized in that: The lifting assembly (214) comprises a double-shaft motor (214a) which is fixedly installed on the inner wall of the connecting box (105), both output ends of the double-shaft motor (214a) are fixedly connected with rotating rods (214b), each rotating rod (214b) is fixedly sleeved with a first helical gear (214c), each first helical gear (214c) is meshedly connected with a second helical gear (214d), each second helical gear (214d) is fixedly inserted with a threaded rod (214e), the lower end of each threaded rod (214e) is rotatably connected to the inner wall of the connecting box (105), each threaded rod (214e) is threadedly sleeved with a threaded cylinder (214f), and the upper end of each threaded cylinder (214f) is fixedly connected to the moving plate (204).
3. The stator assembly impregnation device for motor production according to claim 1, characterized in that: The rotating assembly (216) comprises a rotating motor (216a) which is fixedly installed on the upper end face of the top plate (103), the output ends of the rotating motor (216a) are fixedly connected with rotating rods (216b) penetrating through the top plate (103), the rotating rods (216b) are fixedly connected with first mounting frames (216c), the first mounting frames (216c) are fixedly connected with second mounting blocks (216d) in pairs, each second mounting block (216d) is fixedly installed with a telescopic air cylinder (216e), and the telescopic ends of each telescopic air cylinder (216e) are fixedly connected with second mounting frames (216f).
4. The stator assembly impregnation device for electric machine production according to claim 3, characterized in that: The moving assembly (217) comprises a stepping motor (217a), the second mounting frames (216f) are fixedly installed with connecting frames (217b), the stepping motor (217a) is fixedly installed on the connecting frames (217b), the output end of the stepping motor (217a) penetrates through the second mounting frames (216f) and is fixedly connected with a bidirectional threaded rod (217c), the bidirectional threaded rod (217c) is symmetrically threadedly sleeved with threaded sleeves (217d), the lower end face of each threaded sleeve (217d) is fixedly connected with a moving rod (217e), and each clamping plate (202) is fixedly connected to the threaded sleeve (217d).
5. The stator assembly impregnation device for motor production according to claim 2, characterized in that: The inner wall of the connecting box (105) is fixedly connected with limiting plates (215) in pairs, each limiting plate (215) is provided with a limiting hole, and each rotating rod (214b) penetrates through the limiting hole.
6. The stator assembly dip painting device for motor production according to claim 4, characterized in that: The upper end face of each threaded sleeve (217d) is fixedly connected with a sliding rod (217f), and the upper end of each sliding rod (217f) is slidingly connected to the second mounting frame (216f).
Citation Information
Patent Citations
Stator assembly paint dipping device for motor production
CN221103173U