Recrystallization equipment for improving product purity
By introducing a combination of spiral flow channel and mechanical stirring heating into the recrystallization equipment, the problem of filter clogging caused by solution turbulence was solved, achieving a highly efficient and rapid filtration and purification process, and improving the purity and quality of the product.
Patent Information
- Application Number
- CN202520224990.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-13
AI Technical Summary
In existing recrystallization equipment, during the filtration process, the turbulent flow of the solution causes some filter areas to bear excessive filtration pressure, resulting in rapid accumulation and blockage of impurities, while other areas are not fully utilized, leading to slow filtration speed and low efficiency.
The solution is guided by a spiral flow channel, combined with mechanical stirring and heating, and filtered stepwise through coarse, medium and fine filters. A vacuum pump is used to provide negative pressure to ensure uniform flow of the solution and accelerate the dissolution rate.
It improves the working efficiency of the filtration system, reduces resistance, avoids filter clogging, significantly accelerates the filtration speed, and improves the purity and quality of the product.
Smart Images

Figure CN223696834U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to re -crystallization equipment technical field especially relates to a re -crystystallization equipment of product purity promotion. BACKGROUND
[0002] In chemical synthesis research, the preparation of new compounds is accompanied by the generation of impurities, and scientists need an effective method to purify the synthesized target compounds in order to accurately characterize their structure and test their performance. Recrystallization is a common purification method. For organic synthesis chemists, improvements in recrystallization equipment can help them better study the properties of organic compounds. When studying optically active organic compounds, purifying the compounds through high-quality recrystallization equipment can more accurately measure their optical properties. Because impurities can interfere with the measurement of these properties, in materials science research, the purity of crystalline materials has a profound impact on their physical and chemical properties. High-purity crystals are essential for the discovery and understanding of superconductivity. Recrystallization equipment can help researchers prepare higher-purity superconducting material crystals, allowing for in-depth study of their superconducting mechanisms. Meanwhile, in the study of nanomaterials, recrystallization can also be used to purify nanocrystals, making them more uniform in size and shape.
[0003] Antioxidant 2246 is used in the fields of rubber, plastics and petroleum products, which can effectively prevent these materials from aging and degrading due to oxidation during processing, storage and use, thereby extending their service life and maintaining their performance stability. Its antioxidant mechanism mainly provides hydrogen atoms through phenolic hydroxyl groups to capture free radicals, thereby preventing the progress of oxidative chain reactions. However, the quality and performance of antioxidant 2246 are highly dependent on the purity of its raw material, 4,6-dimethylphenol. If the purity of 4,6-dimethylphenol is not high, impurities will exist in the synthesized antioxidant 2246, which will affect the antioxidant activity, stability and compatibility with other materials of the antioxidant, thereby affecting its effectiveness in actual applications. By using the recrystallization equipment to purify 4,6-dimethylphenol, its purity can be significantly improved, thereby improving the quality and performance of antioxidant 2246, meeting the demand of the rubber and plastic industry for high-performance antioxidants, and improving the antioxidant capacity and service life of related products. However, during filtration, the turbulence of the solution can cause some filter screen areas to bear excessive filtration pressure, and impurities can quickly accumulate and clog, while other areas do not fully exert their filtering effect and the filtration speed is slow due to excessive resistance. SUMMARY
[0004] In order to make up for the above shortcomings, the utility model provides a kind of recrystallization equipment of product purity promotion, to improve the problem of the turbulent flow of solution in the filter in prior art, part filter screen area bears excessive filter pressure, impurities are quickly accumulated and blocked, while other areas do not fully play the role of filtration and slow filtering speed due to excessive resistance.
[0005] In order to achieve the above object, the utility model adopts the following technical scheme: a kind of recrystallization equipment of product purity promotion, including bottom plate, the top right side of the bottom plate is fixedly connected with L-shaped frame, the top left side of the L-shaped frame is fixedly connected with suction filter container, the top of the suction filter container is fixedly connected with rubber plug, the inner wall of the rubber plug is fixedly connected with sand core hopper, spiral flow guide groove is opened in the inner wall of the sand core hopper, the inner bottom of the sand core hopper is fixedly connected with fine filter screen, the inner middle part of the sand core hopper is fixedly connected with medium filter screen, the inner bottom of the sand core hopper is fixedly connected with coarse filter screen, the right side of the suction filter container is communicated with vacuum rubber tube, the other end of the vacuum rubber tube is communicated with vacuum pump, the bottom of the vacuum pump is fixedly connected with the top right side of L-shaped frame, the front bottom of the suction filter container is communicated with liquid outlet pipe one, the top of the bottom plate is provided with stirring mechanism, and the stirring mechanism is used to heat stirring of product.
[0006] As a further description of the above technical scheme:
[0007] The stirring mechanism includes support plate one, the bottom of the support plate one is fixedly connected with the top left side of bottom plate, the top of the support plate one is fixedly connected with heater, the top of the heater is fixedly connected with stirring container, the top right side of the stirring container is communicated with liquid inlet pipe, the top left side of the bottom plate is fixedly connected with support frame near edge, the right top of the support frame is fixedly connected with support plate two, the top of the support plate two is fixedly connected with protective sleeve, the top of the support frame is fixedly connected with motor, the output end of the motor is fixedly connected with bevel gear one penetrating protective sleeve, the outer wall of the bevel gear one is meshedly connected with bevel gear two, the middle part of the bevel gear two is fixedly connected with long rod, and the bottom of the long rod is fixedly connected with stirring blade.
[0008] As a further description of the above technical scheme:
[0009] The front bottom of the vacuum pump is fixedly connected with switch, and the front top of the vacuum pump is fixedly connected with nameplate.
[0010] As a further description of the above technical scheme:
[0011] The front middle part of the vacuum pump is fixedly connected with a plurality of breathing lights, and the plurality of breathing lights are symmetrically designed.
[0012] As a further description of the above technical scheme:
[0013] The bottom of the bottom plate is fixedly connected with an anti-skid pad, and the top of the liquid outlet pipe one is fixedly connected with a valve one.
[0014] As a further description of the above technical solution:
[0015] The right bottom of the stirring container is communicated with a liquid outlet pipe two, and the top of the liquid outlet pipe two is fixedly connected with a valve two.
[0016] As a further description of the above technical solution:
[0017] The front left end of the heater is fixedly connected with a display screen, and the front right end of the heater is fixedly connected with an adjusting knob.
[0018] As a further description of the above technical solution:
[0019] The right end of the support plate two is rotatably connected with a protective cover, and the bottom of the protective cover is clamped with the top of the liquid inlet pipe.
[0020] The utility model has the advantages of the following beneficial effects:
[0021] 1、 the utility model discloses when the solution after stirring and dissolving flows into the sand core hopper, the spiral flow guide groove makes the solution flow in the sand core hopper according to the specific spiral track, ensures that the solution passes through the coarse filter screen, the medium filter screen and the fine filter screen in turn at the stable and even flow rate, avoids the situation of local filter screen overload and insufficient utilization caused by uneven solution flow rate, improves the working efficiency of the whole filtration system, reduces the resistance of the solution in the filtration process simultaneously, and speeds up the filtration speed.
[0022] 2、 the utility model discloses when the solution is added from the liquid inlet pipe, the bevel gear one is driven to rotate by the support plate two, the rotation of the bevel gear one drives the rotation of the bevel gear two, the bevel gear two rotates and drives the rotation of the long rod, and the stirring blade realizes the stirring function, and the heater provides the heating function, accelerates the dissolution, and the combination of mechanical stirring and heating can greatly speed up the dissolution speed, makes the new solvent contact with the solute faster, and helps to improve the purity and quality of the final product. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 A bottom plate front side perspective view of a recrystallization equipment for improving product purity is provided for the utility model;
[0024] Figure 2 A stirring container split view of a recrystallization equipment for improving product purity is provided for the utility model;
[0025] Figure 3The utility model provides a kind of supporting frame of recrystallization equipment of product purity promotion shows drawing of the utility model;
[0026] Figure 4 The utility model provides a kind of sand core hopper split drawing of recrystallization equipment of product purity promotion shows drawing of the utility model;
[0027] Figure 5 The utility model provides a kind of spiral flow guide groove schematic view of recrystallization equipment of product purity promotion shows drawing of the utility model.
[0028] Legend:
[0029] 1, bottom plate;2, stirring mechanism;201, support plate one;202, heater;203, stirring container;204, liquid inlet pipe;205, supporting frame;206, support plate two;207, protective sleeve;208, motor;209, bevel gear one;210, bevel gear two;211, long rod;212, stirring blade;3, L-shaped frame;4, suction filter container;5, rubber plug;6, sand core hopper;7, spiral flow guide groove;8, fine filter screen;9, medium filter screen;10, coarse filter screen;11, vacuum rubber tube;12, vacuum pump;13, liquid outlet pipe one;14, switch;15, breathing lamp;16, nameplate;17, non-slip pad;18, valve one;19, liquid outlet pipe two;20, valve two;21, display screen;22, adjusting knob;23, protective cover. Specific embodiments
[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0031] Please refer to the drawings in the embodiments of the utility model Figure 3 - the drawings in the embodiments of the utility model Figure 5The utility model provides a kind of embodiment of the utility model: a recrystallization equipment of improving product purity, including bottom plate 1, the top right side of bottom plate 1 is fixedly connected with L type frame 3, the top left side of L type frame 3 is fixedly connected with suction filter container 4, for collecting the solution after filtration, the top of suction filter container 4 is fixedly connected with rubber plug 5, the inner wall of rubber plug 5 is fixedly connected with sand core hopper 6, spiral flow guide groove 7 is opened in the inner wall of sand core hopper 6, the flow direction of solution is guided, to improve filtering speed, the inner side bottom of sand core hopper 6 is fixedly connected with fine filter screen 8, the inner side middle part of sand core hopper 6 is fixedly connected with medium filter screen 9, the inner side bottom of sand core hopper 6 is fixedly connected with coarse filter screen 10, solution starts gradually from coarse filter screen 10 and passes through medium filter screen 9 and fine filter screen 8, to improve the quality of solution after filtration, provide purer raw material for subsequent crystallization etc.
[0032] Specifically, L type frame 3 makes that each component of equipment can be arranged with functional layout, suction filter container 4 is responsible for collecting and filtering solution, ensure the purity of product, rubber plug 5 ensures the sealing effect when suction filtering, spiral flow guide groove 7 can effectively guide solution to flow along specific path, to improve filtering efficiency, fine filter screen 8 is used for intercepting small impurity particles, medium filter screen 9 is used for intercepting medium-sized impurity particles, coarse filter screen 10 is used for intercepting larger impurity particles, the combined use of these filter screens ensures the high purity of product, vacuum pump 12 provides necessary negative pressure environment for entire suction filtering process by suction effect.
[0033] Please refer to the attached Figure 1 - attached Figure 3, the stirring mechanism 2 includes a support plate 201, the bottom of the support plate 201 is fixedly connected with the top left side of the bottom plate 1, the top of the support plate 201 is fixedly connected with a heater 202, the heater 202 provides heating effect, the top of the heater 202 is fixedly connected with a stirring container 203, the top right side of the stirring container 203 is communicated with a liquid inlet pipe 204, the liquid inlet pipe 204 is convenient for the solution to enter, the top left side of the bottom plate 1 is fixedly connected with a support frame 205 near the edge, the right top of the support frame 205 is fixedly connected with a support plate two 206, the top of the support plate two 206 is fixedly connected with a protective sleeve 207, the protective sleeve 207 protects the internal equipment structure from being affected by external factors, the top of the support frame 205 is fixedly connected with a motor 208, the output end of the motor 208 is fixedly connected with a bevel gear one 209 penetrating through the protective sleeve 207, the outer wall of the bevel gear one 209 is meshed with a bevel gear two 210, the middle of the bevel gear two 210 is fixedly connected with a long rod 211, the bottom of the long rod 211 is fixedly connected with a stirring blade 212, and the stirring effect is realized;
[0034] Specifically, the support plate 201 is fixedly connected with the bottom plate 1 to ensure the stability of the whole mechanism, and the top of the support plate 201 bears the installation of the heater 202; the heater 202 is used for heating the materials in the stirring container 203 to reach the required temperature condition; the stirring container 203 is used for containing and mixing materials; the liquid inlet pipe 204 is convenient for the input and supplement of materials; the protective sleeve 207 protects the internal mechanical components from the influence of the external environment; the motor 208 is the power source of the stirring mechanism 2; the outer wall of the bevel gear one 209 is meshed with the bevel gear two 210 to form a transmission mechanism, so that the rotating power of the motor 208 is transmitted to the stirring mechanism 2; the stirring blade 212 directly contacts and stirs the materials to complete the mixing process.
[0035] Please refer to the attached Figure 1 -attached Figure 3 The front side of the vacuum pump 12 is fixedly connected with a plurality of breathing lamps 15, the plurality of breathing lamps 15 are symmetrically designed, the structure beauty is improved, the working state of the vacuum pump 12 is displayed, the right end of the support plate two 206 is rotatably connected with a protective cover 23, the bottom of the protective cover 23 is clamped with the top of the liquid inlet pipe 204, the protection of the liquid inlet pipe 204 when not in use is ensured, the right bottom of the stirring container 203 is communicated with a liquid outlet pipe two 19, the top of the liquid outlet pipe two 19 is fixedly connected with a valve two 20, and the liquid outlet speed is controlled;
[0036] Specifically, the breathing lamp 15 can provide visual feedback when working, the protective cover 23 can protect the liquid inlet when not in use, the liquid outlet pipe two 19 facilitates the discharge of the solution after the stirring and dissolution, the existence of the valve two 20 can accurately control the outflow amount of the solution according to the actual needs, and the efficient and safe operation of the whole system is ensured.
[0037] Please refer to the attachedFigure 1 - Appendix Figure 3 A switch 14 is fixedly connected to the bottom front side of the vacuum pump 12, which can control the start and stop of the vacuum pump 12. A nameplate 16 is fixedly connected to the top front side of the vacuum pump 12, which displays relevant information about the vacuum pump 12. A display screen 21 is fixedly connected to the left front side of the heater 202 to display the heating temperature. An adjustment knob 22 is fixedly connected to the right front side of the heater 202 to facilitate changing the heating temperature. An anti-slip pad 17 is fixedly connected to the bottom of the base plate 1 to ensure the stability of the equipment. A valve 18 is fixedly connected to the top of the liquid outlet pipe 13.
[0038] Specifically, switch 14 controls the start and stop of vacuum pump 12, nameplate 16 displays important equipment information, display screen 21 displays the equipment's working status and temperature information in real time, adjustment knob 22 allows the working parameters of heater 202 to be adjusted as needed, anti-slip pad 17 ensures stable operation of the equipment on various surfaces, and valve 18 controls the outflow rate and flow rate of the solution, ensuring the accuracy and safety of operation.
[0039] Working principle: When the solution, after being stirred and dissolved, flows into the sand core funnel 6, the spiral guide channel 7 causes the solution to flow in the sand core funnel 6 according to a specific spiral trajectory, effectively avoiding turbulence and impact of the solution. This ensures that the solution passes through the coarse filter screen 10, the medium filter screen 9, and the fine filter screen 8 in sequence at a stable and uniform flow rate. This orderly flow allows each layer of filter screen to fully exert its filtration efficiency, avoiding local filter screen overload and underutilization caused by uneven solution flow rate, greatly improving the working efficiency of the entire filtration system. At the same time, the solution passes smoothly through the filter screen under the guidance of the spiral guide channel 7, reducing bubbles and foam caused by solution fluctuations, reducing the resistance of the solution in the filtration process, and further accelerating the filtration speed. Meanwhile, the stable filtration process reduces pressure fluctuations in the filtration system caused by impurities clogging, reduces stress damage to the vacuum pump 12 and connecting pipe components, helps maintain the stable operation of the entire filtration equipment, reduces the equipment failure rate and maintenance frequency, and thus significantly extends the overall service life of the equipment.
[0040] When the solution is added from the inlet pipe 204, the rotation of the bevel gear one 209 is driven by the support plate two 206, the rotation of the bevel gear two 210 is driven by the rotation of the bevel gear one 209, the rotation of the long rod 211 is driven by the rotation of the bevel gear two 210, and the stirring blade 212 realizes the stirring function, at the same time, the heater 202 provides the heating function, accelerates the dissolution, the combination of mechanical stirring and heating can greatly accelerate the dissolution speed, the rotation of the stirring blade 212 makes the solute particles move in the solvent constantly, breaks the solute concentration layer around the solute particles, so that the new solvent can contact the solute faster, and the heater 202 provides the heat energy to increase the thermal motion energy of the solute molecules, so that the solute molecules are more easily separated from the solid surface and diffuse into the solvent, at the same time, the uniform dissolution is also beneficial to obtain the solution with uniform composition and concentration, provides the raw material with better quality for subsequent filtration and crystallization operations, and is helpful to improve the purity and quality of the final product.
[0041] Finally, it should be noted that: the above only for the preferred embodiments of the utility model have described, and do not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.
Claims
1. A recrystallization apparatus for improving purity of a product, comprising a base plate (1), characterized in that: The top right side of the bottom plate (1) is fixedly connected with an L-shaped frame (3), the top left side of the L-shaped frame (3) is fixedly connected with a suction filter container (4), the top of the suction filter container (4) is fixedly connected with a rubber plug (5), the inner wall of the rubber plug (5) is fixedly connected with a sand core funnel (6), the inner wall of the sand core funnel (6) is provided with a spiral guide groove (7), the inner side bottom of the sand core funnel (6) is fixedly connected with a fine filter screen (8), the inner side middle of the sand core funnel (6) is fixedly connected with a medium filter screen (9), the inner side bottom of the sand core funnel (6) is fixedly connected with a coarse filter screen (10), the right side of the suction filter container (4) is communicated with a vacuum rubber tube (11), the other end of the vacuum rubber tube (11) is communicated with a vacuum pump (12), the bottom of the vacuum pump (12) is fixedly connected with the top right side of the L-shaped frame (3), the front bottom of the suction filter container (4) is communicated with a liquid outlet pipe one (13), the top of the bottom plate (1) is provided with a stirring mechanism (2), and the stirring mechanism (2) is used for heating and stirring the product.
2. A recrystallization apparatus for improving purity of a product according to claim 1, characterized by: The stirring mechanism (2) comprises a support plate one (201), the bottom of the support plate one (201) is fixedly connected with the top left side of the bottom plate (1), the top of the support plate one (201) is fixedly connected with a heater (202), the top of the heater (202) is fixedly connected with a stirring container (203), the top right side of the stirring container (203) is communicated with a liquid inlet pipe (204), the top left side of the bottom plate (1) is fixedly connected with a support frame (205) near the edge, the right top of the support frame (205) is fixedly connected with a support plate two (206), the top of the support plate two (206) is fixedly connected with a protective sleeve (207), the top of the support frame (205) is fixedly connected with a motor (208), the output end of the motor (208) is fixedly connected with a bevel gear one (209) penetrating through the protective sleeve (207), the outer wall of the bevel gear one (209) is meshed with a bevel gear two (210), the middle of the bevel gear two (210) is fixedly connected with a long rod (211), and the bottom of the long rod (211) is fixedly connected with a stirring blade (212).
3. The recrystallization apparatus for improving purity of a product according to claim 1, characterized by: The front bottom of the vacuum pump (12) is fixedly connected with a switch (14), and the front top of the vacuum pump (12) is fixedly connected with a nameplate (16).
4. The recrystallization apparatus for improving purity of a product according to claim 1, characterized by: The front middle of the vacuum pump (12) is fixedly connected with a plurality of breathing lamps (15), and the plurality of breathing lamps (15) are symmetrically designed.
5. The recrystallization apparatus for improving purity of a product according to claim 1, characterized by: The bottom of the bottom plate (1) is fixedly connected with an anti-skid pad (17), and the top of the liquid outlet pipe one (13) is fixedly connected with a valve one (18).
6. A recrystallization apparatus for improving purity of a product according to claim 2, characterized by: The right bottom of the stirring container (203) is communicated with a liquid outlet pipe two (19), and the top of the liquid outlet pipe two (19) is fixedly connected with a valve two (20).
7. The recrystallization apparatus for improving purity of a product according to claim 2, characterized by: The front left end of the heater (202) is fixedly connected with a display screen (21), and the front right end of the heater (202) is fixedly connected with an adjusting knob (22).
8. The recrystallization apparatus for improving purity of a product according to claim 2, characterized by: The right end of the support plate two (206) is rotationally connected with a protective cover (23), and the bottom of the protective cover (23) is clamped with the top of the liquid inlet pipe (204).