Filter residue collecting device of high-concentration slag separator
By designing an adjustable filter cake collection device in the high-concentration filter cake remover, the problem of downtime caused by disassembly and cleaning of existing devices is solved, achieving efficient filter cake collection and cleaning, improving work efficiency and enhancing protection.
Patent Information
- Application Number
- CN202520112716.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-17
AI Technical Summary
The existing high-concentration slag remover has a standalone filter cake collection device, which requires the machine to be shut down when it needs to be disassembled and cleaned, resulting in low working efficiency.
A filter residue collection device comprising a first collection box and a second collection box was designed. The position of the box can be adjusted by adjusting the components to facilitate cleaning. Combined with protective components, the device improves protection and prevents debris from entering.
It reduced downtime, improved the efficiency of the high-concentration slag remover, and enhanced the protection and ease of observation of the equipment.
Smart Images

Figure CN223696908U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filter residue collection technology for slag removers, specifically a filter residue collection device for a high-concentration slag remover. Background Technology
[0002] A high-consistency deslagging device is a device used at high concentrations to remove various heavy impurities such as metals and sand from pulp, aiming to obtain high-quality pulp.
[0003] For example, the Chinese authorized patent (high-consistency pulp desander) with publication number CN215441197U includes a support frame, a lower cylindrical barrel, and an upper cylindrical barrel. The lower cylindrical barrel is located inside the support frame, and the upper cylindrical barrel is positioned above and below the lower cylindrical barrel. The lower and upper cylindrical barrels are connected by threads. A motor is fixedly connected to the center of the upper surface of the upper cylindrical barrel, and the power output end of the motor extends into the interior of the upper cylindrical barrel. A pulp inlet pipe is also provided on the upper surface of the upper cylindrical barrel. The beneficial effects of this utility model are: by providing a lower and upper cylindrical barrel, pulp containing impurities can stay in the lower and upper cylindrical barrels for a longer time, allowing for more complete sedimentation of impurities. By extending the power output end of the motor into the interior of the upper conical cylinder and fixing an upper spiral ring to the outer surface of the motor's power output end, the centrifugal force of the pulp containing impurities inside the upper conical cylinder can be increased, thereby improving the efficiency of pulp impurity sedimentation.
[0004] However, most existing ash collectors use a single-unit structure for collecting filter residue, which requires disassembly and internal cleaning. This disassembly process necessitates a shutdown, which is time-consuming and results in low efficiency for high-concentration ash collectors. Therefore, this does not meet the current requirements. To address this, we propose a filter residue collection device for high-concentration ash collectors. Utility Model Content
[0005] The purpose of this utility model is to provide a filter residue collection device for a high-concentration sludge remover, so as to solve the problem mentioned in the background art that most of the existing sludge removers have a single structure for filter residue collection, which requires disassembly and cleaning of the inside. During the disassembly process, the machine needs to be stopped, which takes a long time and results in low working efficiency of the high-concentration sludge remover.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a filter residue collection device for a high-concentration slag remover, comprising: a first collection box, an adjustment component disposed on one side of the first collection box, a second collection box disposed on one side of the adjustment component, a protective component disposed on the outside of the second collection box, a feed pipe disposed at the center of the upper surface of both the first and second collection boxes, a discharge pipe disposed at the center of the lower surface of both the first and second collection boxes, and a valve disposed at the lower end of the discharge pipe.
[0007] Preferably, the adjustment component includes a rotating base, a servo motor is provided at the lower end of the rotating base, motor mounts are provided at both ends of the servo motor, and the top end of the servo motor is fixed to the rotating base by external bolts of the motor mounts.
[0008] Preferably, the adjustment assembly further includes a first connecting arm and a second connecting arm, and the first connecting arm and the second connecting arm are respectively located on both sides of the rotating seat. The two side surfaces of both ends of the first connecting arm and the second connecting arm are heat-fused with fixing plates. One end of the first connecting arm and the second connecting arm is fixed to the rotating seat by external bolts of the fixing plates, and the other end of the first connecting arm and the second connecting arm is fixed to the first collection box and the second collection box by external bolts of the fixing plates.
[0009] Preferably, the protective component includes a fixed base, a support plate is hot-melted onto the upper surface of one end of the fixed base, and an upper protective plate is hot-melted onto the top of the support plate.
[0010] Preferably, the protective assembly further includes a base plate, which is located at the lower end of the fixed base. The fixed base has fixing plates at both ends on one side, and the fixing plates are fixed to the base plate by external bolts.
[0011] Preferably, the top end of the feed pipe is provided with a connecting sleeve, and the connecting sleeve is welded and fixed to the feed pipe, and the top end of the connecting sleeve is provided with a fixing flange.
[0012] Preferably, both the first and second collection boxes have observation windows on one side surface, and the transparent part of the observation windows is made of tempered glass.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] (1) This utility model sets an adjustment component between the first collection box and the second collection box. The output end of the servo motor of the adjustment component drives the rotating seat to rotate. Since one end of the first connecting arm and the second connecting arm are fixed to the rotating seat by the external bolts of the fixing plate, and the other end of the first connecting arm and the second connecting arm are fixed to the first collection box and the second collection box respectively by the external bolts of the fixing plate, the first collection box and the second collection box can be adjusted in position when the rotating seat rotates. The filter residue collection operation can continue through the second collection box, and the first collection box can be cleaned at the same time. This reduces downtime and improves the working efficiency of the high-concentration slag remover. It solves the problem that most of the existing slag removers have a single structure for filter residue collection, which requires disassembly and cleaning of the inside. During disassembly, the machine needs to be stopped for a long time, resulting in low working efficiency of the high-concentration slag remover.
[0015] (2) The protective components set up can protect the first collection box or the second collection box. After the second collection box is cleaned, a fixed base is installed at the lower end of the second collection box and fixed to the base plate by external bolts of the fixed plate. The fixed base and the upper guard plate can protect the second collection box by squeezing it from the top and bottom. This can support and prevent the second connecting arm from bending, while also preventing debris from entering the second collection box and avoiding affecting the next use, thus improving the protection. When the positions of the first collection box and the second collection box are swapped, the first collection box can be protected in the same way. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the overall bottom view of the present invention;
[0018] Figure 3 This is a schematic diagram of the adjustment component structure of this utility model;
[0019] Figure 4 This is a schematic diagram of the protective component structure of this utility model;
[0020] In the diagram: 1. First collection box; 2. Feed pipe; 3. Connecting sleeve; 4. Fixed flange; 5. Discharge pipe; 6. Valve; 7. Observation window; 8. Second collection box; 9. Adjustment component; 10. Protective component; 11. Rotating seat; 12. Servo motor; 13. Motor base; 14. First connecting arm; 15. Second connecting arm; 16. Fixing plate; 17. Base plate; 18. Fixed base; 19. Support plate; 20. Upper guard plate; 21. Fixing piece. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Please see Figure 1-4This utility model provides an embodiment of a filter residue collection device for a high-concentration slag remover, comprising: a first collection box 1, an adjusting component 9 disposed on one side of the first collection box 1, a second collection box 8 disposed on one side of the adjusting component 9, a protective component 10 disposed on the outside of the second collection box 8, a feed pipe 2 disposed at the center of the upper surface of both the first collection box 1 and the second collection box 8, and a discharge pipe 5 disposed at the center of the lower surface of both the first collection box 1 and the second collection box 8, with a valve 6 disposed at the lower end of the discharge pipe 5; the adjusting component 9 includes a rotating seat 11, with a servo motor 12 disposed at the lower end of the rotating seat 11; the servo motor 12... Both ends are provided with motor mounts 13, and the top of the servo motor 12 is fixed to the rotating seat 11 by external bolts of the motor mount 13. The adjustment assembly 9 also includes a first connecting arm 14 and a second connecting arm 15, which are located on both sides of the rotating seat 11. Fixing plates 16 are heat-fused to both sides of the first connecting arm 14 and the second connecting arm 15. One end of the first connecting arm 14 and the second connecting arm 15 is fixed to the rotating seat 11 by external bolts of the fixing plates 16, and the other end of the first connecting arm 14 and the second connecting arm 15 is fixed to the first collection box by external bolts of the fixing plates 16. The first and second collection boxes 1 and 8 are fixed together. A connecting sleeve 3 is installed at the top of the feed pipe 2, and the connecting sleeve 3 is welded and fixed to the feed pipe 2. A fixing flange 4 is installed at the top of the connecting sleeve 3. The connecting sleeve 3 is fixed to the bottom of the high-concentration slag remover through the fixing flange 4, thereby guiding the filter residue into the feed pipe 2 and into the first collection box 1 for collection. Opening valve 6 allows the filter residue to be discharged from the discharge pipe 5. After prolonged collection of filter residue, residue will remain on the inner wall of the first collection box 1, requiring frequent cleaning to avoid obstructing the discharge and damaging the inner wall of the first collection box 1. During cleaning, remove the fixing bolts of the fixing flange 4. The servo motor 12 drives the rotating seat 11 to rotate. Since one end of the first connecting arm 14 and the second connecting arm 15 are fixed to the rotating seat 11 by the external bolts of the fixing plate 16, and the other end of the first connecting arm 14 and the second connecting arm 15 are fixed to the first collection box 1 and the second collection box 8 by the external bolts of the fixing plate 16 respectively, the first collection box 1 and the second collection box 8 can be adjusted in position when the rotating seat 11 rotates. The filter residue collection operation can continue through the second collection box 8, and the first collection box 1 can be cleaned at the same time, reducing downtime and improving the working efficiency of the high-concentration slag remover.
[0023] Please see Figure 1 , 24. The protective component 10 includes a fixed base 18, with a support plate 19 heat-fused to the upper surface of one end of the fixed base 18, and an upper protective plate 20 heat-fused to the top of the support plate 19. The protective component 10 also includes a base plate 17, which is located at the lower end of the fixed base 18. Fixing plates 21 are provided at both ends of one side of the fixed base 18, and the fixing plates 21 are fixed to the base plate 17 by external bolts. After the second collection box 8 is cleaned, the fixed base 18 is installed at the lower end of the second collection box 8 and fixed to the base plate 17 by external bolts of the fixing plates 21. The fixed base 18 and the upper protective plate 20 provide vertical compression protection for the second collection box 8, which supports and prevents the second connecting arm 15 from bending, while also preventing debris from entering the second collection box 8, thus avoiding affecting the next use and improving protection.
[0024] Please see Figure 1 An observation window 7 is provided on one side surface of both the first collection box 1 and the second collection box 8, and the transparent part of the observation window 7 is made of tempered glass. The observation window 7 facilitates the observation of the filter residue collection inside the first collection box 1 and the second collection box 8, improving the convenience of observation.
[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A filter cake collection device for a high density desilter comprising a first collection tank (1), characterized in that: The side of the first collecting box (1) is provided with an adjusting assembly (9), one side of the adjusting assembly (9) is provided with a second collecting box (8), the outside of the second collecting box (8) is provided with a protection assembly (10), the upper surface center of the first collecting box (1) and the second collecting box (8) is provided with a feeding pipe (2), the lower surface center of the first collecting box (1) and the second collecting box (8) is provided with a discharging pipe (5), and the lower end of the discharging pipe (5) is provided with a valve (6).
2. A filter cake collection device for a high concentration debris trap according to claim 1, wherein: The adjusting assembly (9) comprises a rotating seat (11), the lower end of the rotating seat (11) is provided with a servo motor (12), both ends of the servo motor (12) are provided with motor bases (13), and the top end of the servo motor (12) is fixed with the rotating seat (11) through the motor bases (13) and external bolts.
3. A filter cake collection device for a high concentration desilter as defined in claim 2, wherein: The adjusting assembly (9) further comprises a first connecting arm (14) and a second connecting arm (15), and the first connecting arm (14) and the second connecting arm (15) are located on the two sides of the rotating seat (11), the two side surfaces of the two ends of the first connecting arm (14) and the second connecting arm (15) are hot-melted with fixing plates (16), one end of the first connecting arm (14) and the second connecting arm (15) is fixed with the rotating seat (11) through the fixing plates (16) and external bolts, and the other end of the first connecting arm (14) and the second connecting arm (15) is fixed with the first collecting box (1) and the second collecting box (8) respectively through the fixing plates (16) and external bolts.
4. A filter cake collection device for a high concentration desilter as defined in claim 1, wherein: The protection assembly (10) comprises a fixed base (18), the upper surface of one end of the fixed base (18) is hot-melted with a supporting plate (19), and the top end of the supporting plate (19) is hot-melted with an upper guard plate (20).
5. A filter cake collection device for a high concentration desilter as defined in claim 4, wherein: The protection assembly (10) further comprises a bottom plate (17), and the bottom plate (17) is located at the lower end of the fixed base (18), both ends of one side of the fixed base (18) are provided with fixed sheets (21), and the fixed sheets (21) are fixed with the bottom plate (17) through external bolts.
6. A filter cake collection apparatus for a high concentration desilter as defined in claim 1, wherein: The top end of the feeding pipe (2) is provided with a connecting sleeve (3), the connecting sleeve (3) is welded with the feeding pipe (2), and the top end of the connecting sleeve (3) is provided with a fixed flange (4).
7. A filter cake collection apparatus for a high concentration desilter as defined in claim 1 wherein: The side surface of the first collecting box (1) and the second collecting box (8) is provided with an observation window (7), and the transparent part of the observation window (7) is made of tempered glass.
Citation Information
Patent Citations
Paper pulp high-concentration slag separator
CN215441197U