Dredging device for dust discharging airlock blockage of dust remover

By designing a dust collector ash unloading airlock unblocking device, which uses a motor to drive the blade rotation and high-pressure gas to unblock the ash, the problem of ash accumulation and blockage in the dust collector hopper is solved, the unblocking efficiency is improved, downtime and energy consumption are reduced, and the environment and health are protected.

CN223697184UActive Publication Date: 2025-12-23HONGYUN HONGHE TOBACCO (GRP) CO LTD
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Patent Information

Application Number
CN202520239056.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-12-23
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

The existing dust collectors suffer from clogging of hoppers due to ash accumulation, resulting in long cleaning times, high labor intensity, long downtime, serious environmental pollution, and high production costs.

Method used

A dust collector unloading airlock clearing device was designed. The motor drives the blades to rotate and clear the dust. High-pressure gas is used to clear the dust through the inlet pipe after the motor is started.

Benefits of technology

It achieves a rapid solution to dust accumulation in the dust collector hopper. By using a motor to drive the blades to rotate, the efficiency of unblocking is improved, downtime and energy consumption are reduced, and the environment and health are protected.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tobaccos, in particular to a dredging device for blockage of a dust discharging airlock of a dust remover, which comprises a supporting plate, connecting plates are arranged on the outer walls of the left side and the right side of the supporting plate, fixing plates are arranged at the outer side ends of the outer walls of the connecting plates, a shell is arranged on the top end wall of the supporting plate, and one end of an air inlet pipe is arranged on the side wall of the shell. A box is arranged on the top end wall of the shell, a motor is arranged on the inner wall of the box, round rods are rotationally connected to the upper inner wall and the lower inner wall of the shell through bearings, and the top ends of the round rods are fixedly connected with the output end of the motor through couplings. The device can effectively solve the problem that the dredging time is long when the hopper of the dust remover is blocked by accumulated dust, greatly improves the dredging efficiency through a dual-action dredging mode, and can greatly shorten the cleaning time, reduce the downtime caused by hopper blockage, guarantee the continuity of a production process and reduce the production cost compared with a traditional mode of manually detaching the hopper to clean the dust. The overall production efficiency of enterprises is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the tobacco technical field, concretely relates to a dust remover ash unloading air lock is blocked and uses dredging device. BACKGROUND

[0002] Dust removal equipment occupies the core position in the industrial dust cleaning and recycling of production workshop and air purification dust removal system, and is the key to guarantee the smooth progress of workshop environment and production process. During its operation, if the dust removal equipment hopper appears the condition of ash accumulation and blockage, the power-off shutdown operation must be carried out according to the conventional process, and then the ash cleaning work is carried out. However, the dredging work after the ash accumulation and blockage of the dust removal equipment hopper often needs to consume a lot of time, which has become a thorny "pain point" that troubles all enterprises. It is regrettable that up to now, there is still no effective technical means to completely solve this problem.

[0003] At present, enterprises generally adopt the mode of manually disassembling the hopper to clean the ash and dredge. This mode has many obvious defects. First of all, the operation steps are extremely tedious, which greatly increases the labor intensity of the whole ash cleaning process. In the actual treatment process, the dredging work needs the participation of electrical maintenance post personnel, mechanical maintenance post personnel and rod pressing operation personnel. When the ash accumulation and blockage occur, the time consumed for cleaning work is quite long. Just the disconnection between the ash collector and the hopper needs to remove 8 bolts, and after the ash cleaning is completed, these bolt connections must be restored, which undoubtedly further increases the workload and working time. From the perspective of production continuity, if the dust removal equipment downtime is too long, it will directly cause the continuity of each process production line, and then lead to the consumption of air, water and electrical energy of each process, increasing the production cost of enterprises. In addition, in the ash cleaning process, a large amount of dust is inevitably raised, which will cause the production environment to be poor, pose a potential threat to the health of workshop workers, and also does not meet the requirements of modern production for environment-friendly and high-efficiency. CONTENT OF THE UTILITY MODEL

[0004] The utility model discloses in order to solve above -mentioned problem, designs a kind of dredging device for dust remover ash unloading air lock blockage.

[0005] In order to realize the above technical purpose, reach the above technical effect, the utility model is realized by the following technical scheme:

[0006] The utility model discloses a kind of dust remover ash unloading airlock blockages with dredging device, including support plate, the outer wall of the left and right sides of the support plate is equipped with connecting plate, the outer wall outside end of the connecting plate is equipped with fixed plate, the top end wall of the support plate is equipped with shell, one end of the side wall of the shell is equipped with air inlet pipe, the top end wall of the shell is equipped with box, the inner wall of the box is equipped with motor, the top end of round bar is fixedly connected with the output end of motor by coupling, the outer wall of the round bar is equipped with the air inlet hole being communicated with inner cavity, the bottom end of the round bar extends out of shell, and outer wall is equipped with multiple blades, the bottom end wall of the round bar is equipped with round plate, and the bottom end wall of the round plate is equipped with multiple blowheads.

[0007] Further, the upper and lower inner walls of the shell are rotatably connected with the round rod through a bearing.

[0008] Further, the outer ring of the bearing is fixedly connected with the inner wall of the shell through a bearing seat, and the inner ring of the bearing is connected with the outer wall of the round rod in interference fit.

[0009] Further, the outer wall of the blade is provided with a through hole.

[0010] Further, the air inlet pipe, the shell, the round rod, the air inlet hole, the round plate and the blowhead are connected.

[0011] Further, the multiple blowheads are arranged on the bottom end wall of the round plate in circumferential gaps.

[0012] The utility model discloses the beneficial effect is:

[0013] The utility model discloses device can effectively solve the problem of dust remover hopper dust blockage dredging time -consuming, by motor drives blade rotation to dust in hopper is stirred and dredging, utilize high pressure gas by air inlet pipe, air inlet hole enters round rod and round plate by blowhead and is blown out downward to the dredging of ash unloading airlock, this double -effect dredging mode greatly improves the dredging efficiency, compared with traditional manual disassembly hopper dust removal mode, can greatly shorten cleaning time, reduce the downtime caused by hopper blockage, guarantee the continuity of production process, improve the overall production efficiency of enterprise.

[0014] The device does not need to be de-energized and stopped for dust removal during operation, only consumes relatively small amount of electric energy when periodically starting dredging, and can save a large amount of energy cost for enterprises due to the reduction of additional energy consumption caused by restarting, which meets the sustainable development requirement of energy saving and emission reduction of enterprises.

[0015] The device carries out dredging operation in the hopper, effectively reduces dust emission, creates a relatively clean and safe production environment, is beneficial to protect the health of workshop workers, and also improves the environmental image of the enterprise, meets the standard of environment-friendly type for modern production. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description, obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0017] Fig. 1 It is a structural schematic diagram of the present application;

[0018] Fig. 2 It is a structural schematic diagram of the present application.

[0019] Explanation of reference signs:

[0020] 1, support plate, 2, connecting plate, 3, fixed plate, 4, shell, 5, air inlet pipe, 6, box, 7, motor, 8, bearing, 9, round rod, 10, air inlet hole, 11, blade, 12, through hole, 13, round plate, 14, blowing head. DETAILED DESCRIPTION

[0021] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application, obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0022] Referring to Figs. 1-2 As shown in the figure, a kind of dust remover unloading dust gas lock is blocked with dredging device, including support plate 1, and the outer wall of the left and right sides of support plate 1 is equipped with connecting plate 2, and the outer wall outside end of connecting plate 2 is equipped with fixed plate 3, and the top end wall of support plate 1 is equipped with shell 4, and one end of the side wall of shell 4 is equipped with air inlet pipe 5, and the top end wall of shell 4 is equipped with box 6, and the inner wall of box 6 is equipped with motor 7, and the upper and lower inner walls of shell 4 are rotatably connected with round rod 9 by bearing 8, and the top end of round rod 9 is fixedly connected with the output end of motor 7 by coupling, and the outer wall of round rod 9 is equipped with air inlet hole 10 communicated with inner cavity, and the bottom end of round rod 9 extends out of shell 4, and the outer wall is equipped with a plurality of blades 11, and the bottom end wall of round rod 9 is equipped with round plate 13, and the bottom end wall of round plate 13 is equipped with a plurality of blowing heads 14.

[0023] In the present application, the outer ring of bearing 8 is fixedly connected with the inner wall of shell 4 by bearing seat, and the inner ring of bearing 8 is connected with the outer wall of round rod 9 by interference fit, and bearing 8 plays a fixing role on round rod 9, which facilitates the rotation of round rod 9 through bearing 8.

[0024] In the application, the outer wall of the blade 11 is provided with a through hole 12, which is driven by the motor 7 to rotate the circular rod 9, the blade 11, the through hole 12, the circular plate 13 and the blowing head 14, and the blade 11 plays a stirring and dredging role on the dust in the hopper, and the through hole 12 reduces the resistance of the blade 11 during rotation.

[0025] In the application, the air inlet pipe 5, the shell 4, the circular rod 9, the air inlet hole 10, the circular plate 13 and the blowing head 14 are connected, the high-pressure gas is delivered into the shell 4 through the air inlet pipe 5, and the high-pressure gas enters the circular rod 9 and the circular plate 13 through the air inlet hole 10, and the high-pressure gas is blown downward through the plurality of blowing heads 14.

[0026] In the application, the plurality of blowing heads 14 are arranged in a circumferential gap on the bottom end wall of the circular plate 13, the high-pressure gas is delivered into the shell 4 through the air inlet pipe 5, the high-pressure gas enters the circular rod 9 and the circular plate 13 through the air inlet hole 10, and the high-pressure gas is blown downward through the plurality of blowing heads 14, which plays a dredging role on the dust discharging air lock and prevents the dust discharging air lock from being blocked.

[0027] Through the personnel in the art, all electrical components and parts in the case are general standard parts or parts known to those skilled in the art, the structure and principle of which are known to the skilled person through technical manual or through conventional experimental method, the model and the scheme are adapted to normally operate, all electrical components and the power supply adapted thereto are connected by wires, and according to the actual situation, the appropriate controller is selected to meet the control requirements, the specific connection and control sequence should be referred to the working principle below, the working order of each electrical component is completed, the detailed connection means is the public known technology in the art, and the electrical control is not described.

[0028] One specific application of the embodiment is:

[0029] In use, the device is first firmly installed on the inner wall of the dust collector hopper by welding through the fixing plate 3, the accuracy and stability of the device installation position are ensured, the positions of the circular plate 13 and the blowing head 14 are adjusted, and the circular plate 13 and the blowing head 14 are accurately placed above the dust collector dust discharging air lock, thereby laying a foundation for subsequent efficient dredging operation, the other end of the air inlet pipe 5 is tightly connected with the compressed air blowing equipment, the sealing property of the connection part is good, and gas leakage is prevented.

[0030] When the motor 7 is started, the power output by the motor will make the round rod 9 start stable rotation, and the rotation of the round rod 9 will drive the blades 11, the through holes 12, the round plate 13 and the blowing heads 14 to rotate at a constant speed. In this process, the blades 11 will play a strong stirring and effective dredging role on the dust accumulated in the hopper by the mechanical force generated by the rotation of the blades 11, and then the dust can be smoothly discharged from the hopper through the bottom dust discharging air lock. The high-pressure gas is stably delivered into the shell 4 through the air inlet pipe 5, and then the high-pressure gas accurately enters the pre-designed air flow channel inside the round rod 9 and the round plate 13 through the air inlet hole 10. The high-pressure gas is blown downward at a certain angle by the multiple blowing heads 14 distributed on the round plate 13, forming concentrated and strong air flow impact, which plays a deep dredging role on the dust discharging air lock, and can effectively prevent and prevent the dust discharging air lock from being blocked. The whole device is simple to operate and has high intelligence, and only needs to be started automatically by the pre-set control program to perform dredging operation regularly, without too much manual intervention, which greatly improves the operation efficiency and reliability of the dust removal equipment, and reduces the maintenance cost and labor cost.

[0031] Of course, the above description is not a limitation of the present application, and the present application is not limited to the above examples. Within the scope of the present application, changes, modifications, additions or substitutions made by those skilled in the art should be within the scope of the present application.

Claims

1. A dust cleaner ash unloading air lock clogging unclogging device characterized by: Including support plate (1), Both sides of the support plate (1) are provided with connecting plates (2), the outer wall of the connecting plate (2) is provided with a fixed plate (3), the top wall of the support plate (1) is provided with a shell (4), one end of the shell (4) is provided with an air inlet pipe (5), the top wall of the shell (4) is provided with a box (6), the inner wall of the box (6) is provided with a motor (7), the top end of the round rod (9) is fixedly connected with the output end of the motor (7) through a coupling, the outer wall of the round rod (9) is provided with an air inlet hole (10) in communication with the inner cavity, the bottom end of the round rod (9) extends out of the shell (4), and the outer wall is provided with a plurality of blades (11), the bottom wall of the round rod (9) is provided with a circular plate (13), and the bottom wall of the circular plate (13) is provided with a plurality of blow heads (14).

2. A kind of dust remover dust discharging airlock block unclogging device according to claim 1, characterized in that: The upper and lower inner walls of the shell (4) are rotatably connected with the round rod (9) through the bearing (8).

3. A dust unloader ash discharge airlock clogging unblocking device according to claim 2, characterized in that: The outer ring of the bearing (8) is fixedly connected with the inner wall of the shell (4) through a bearing seat, and the inner ring of the bearing (8) is connected with the outer wall of the round rod (9) in interference fit.

4. A dust unloader ash discharge airlock clogging unblocking device according to claim 2, characterized in that: The outer wall of the blade (11) is provided with a through hole (12).

5. A dust unloader ash discharge airlock clogging unblocking device according to claim 2, characterized in that: The air inlet pipe (5), the shell (4), the round rod (9), the air inlet hole (10), the circular plate (13) and the blow head (14) are connected.

6. A dust unloader ash discharge airlock clogging unblocking device according to claim 2, characterized in that: A plurality of the blow head (14) is arranged on the bottom wall of the circular plate (13) in a circumferential gap.