High-speed dispersion machine with anti-splashing function
By introducing a sealing mechanism and linkage components into the high-speed disperser, the problems of paint splashing and uneven mixing are solved, achieving automated operation and improved safety, reducing material waste and increasing production efficiency.
Patent Information
- Application Number
- CN202520105346.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-16
AI Technical Summary
Existing high-speed dispersers are prone to paint splashing during operation, resulting in waste and uneven mixing, which reduces environmental performance and material quality.
A sealing mechanism is used to seal the top opening of the dispersion tank through a sealing ring at the bottom of the cover plate, and the linkage component realizes the automated operation of the stirring blade. Combined with the use of copper pipe, the linkage component realizes the automated operation of the disperser, improving the automation level and safety of the equipment.
It effectively avoids material splashing, improves operational safety, reduces material waste, simplifies operation procedures, and improves production efficiency and equipment automation.
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Figure CN223697472U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of stirring processing, concretely relates to a high -speed dispersion machine with prevent splashing function. BACKGROUND
[0002] In the patent application with the application publication number CN219596427U a high -speed dispersion machine with prevent splashing function, it includes support column, support column top bottom fixed mounting has top plate, support column bottom fixed mounting has bottom plate, top plate bottom fixed mounting has motor, top plate bottom is provided with movable assembly and stirring assembly, and movable assembly includes: fixed link, fixed link fixed mounting is at the bottom of top plate, fixed link bottom rotatory joint has conical gear no.
[0003] In the prior art including the above patent, the paint in the paint bucket is often thrown out during the operation of the high -speed dispersion machine, which can easily lead to waste of paint and reduce the environmental protection performance of the existing high -speed dispersion machine; moreover, during the operation of the existing high -speed dispersion machine, the paint will adhere to the inside wall of the dispersion barrel during stirring, which makes the stirring uneven and reduces the quality of the material.
[0004] Therefore, it is necessary to invent a high -speed dispersion machine with prevent splashing function to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model discloses a kind of high -speed dispersion machines with prevent splashing function, and the sealing mechanism of high -speed dispersion machine is sealed to the opening of dispersion barrel top by sealing ring in the bottom of cover plate, when stirring rod and stirring blade rod rotate stirring, it can effectively avoid internal paint from opening splashing, play sealing protection effect, improve operation safety simultaneously, reduce material waste and potential harm to operator, by the relationship of sticking, stirring blade rod can realize the scraping effect to the inside wall of dispersion barrel when rotating, avoid the adhesion of paint, to solve the problem that material is easy to splash and paint is attached in dispersion barrel side wall in the stirring process of traditional dispersion machine.
[0006] In order to achieve the above object, the utility model provides following technical scheme: a high -speed dispersion machine with prevent splashing function, including base, dispersion bucket, fixed base and linkage assembly, the dispersion bucket is connected in the top of base, the top of dispersion bucket is equipped with sealing mechanism, the bottom of sealing mechanism is connected with a plurality of electric lift column, a plurality of electric lift column's one end is connected on the base, the one side of sealing mechanism is equipped with side rod, the other side of sealing mechanism is equipped with rack rod,
[0007] The fixed base is arranged on the top of the base, a swing rod is hingedly connected to the top of the fixed base, the other end of the swing rod is provided with a driving mechanism matched with the sealing mechanism, and the swing rod is hingedly connected with the side rod through a connecting rod.
[0008] The linkage assembly is arranged on the top of the base, the linkage assembly is engaged with the rack rod, a strip-shaped toothed rod is engaged on the linkage assembly, a copper pipe is penetrated in the strip-shaped toothed rod, and the output end of the copper pipe faces the sealing mechanism.
[0009] Preferably, the sealing mechanism includes a cover plate, the cover plate is arranged on the top of the dispersion bucket, the bottom of the cover plate is provided with a sealing ring matched with the top opening of the dispersion bucket, a stirring rod is rotatably connected to the center of the cover plate, one end of the stirring rod is provided with an engaging disc, the other end of the stirring rod is connected with a plurality of stirring blade rods arranged in an annular array, and one side of each of the plurality of stirring blade rods is attached to the inner side wall of the dispersion bucket.
[0010] Preferably, the driving mechanism includes a driving motor, a driving rod is connected to the power output shaft of the driving motor, one end of the driving rod is connected with a stabilizing seat, and a plurality of flaps arranged in an annular array are connected to the outer side wall of the stabilizing seat.
[0011] Preferably, the linkage assembly includes a vertical plate, the bottom end of the vertical plate is arranged on the top of the base, a through hole is formed in the side wall of the vertical plate, a rectangular opening is formed in the bottom wall of the through hole, a gear is rotatably connected in the rectangular opening, the gear is engaged with the strip-shaped toothed rod, a toothed roller is penetrated in the center of the gear, one end of the toothed roller is rotatably connected to the side wall of the vertical plate, and one side of the toothed roller is engaged with the rack rod.
[0012] Preferably, the output end of the copper pipe is provided with a plurality of spray heads, and the input end of the copper pipe is communicated with a hose.
[0013] Preferably, the top of the base is provided with a guide plate, two sliding grooves are formed in the guide plate, a sliding block is slidably connected in each of the two sliding grooves, a telescopic limiting block is arranged in the sliding groove, the limiting block is matched with the sliding block, a support plate is connected to one side of the two sliding blocks, and the support plate is connected to the bottom of the dispersion bucket.
[0014] Preferably, an arc-shaped groove is provided on the side of each of the two swing rods that are close to each other. A sliding block is provided in the arc-shaped groove. A connecting rod is hinged to the outside of the sliding block. The other end of the connecting rod is hinged to the side rod.
[0015] The technical effects and advantages provided by this utility model in the above technical solution are as follows:
[0016] 1. The sealing mechanism of this high-speed disperser seals the top opening of the dispersion tank with a sealing ring at the bottom of the cover plate. When the stirring rod and stirring blade rotate, it can effectively prevent the internal paint from splashing out from the opening, thus playing a sealing and protective role. This solves the problem of material splashing during the stirring process of traditional dispersers. At the same time, it improves operational safety, reduces material waste and potential hazards to operators. The close fit allows the stirring blade to scrape the material on the inner wall of the dispersion tank when it rotates, preventing paint from adhering.
[0017] 2. During the lifting and lowering of the cover plate, the side rod and the rack rod are linked to realize the automatic contact and separation of the drive mechanism and the meshing disc. After the cover plate is closed, the drive mechanism can automatically drive the stirring blade to stir the dispersion tank at high speed, which reduces the workload of manual operation and simplifies the operation steps. In addition, when the rack rod is lifted and lowered, it drives the gear to rotate by meshing with the toothed roller, thereby driving the rack rod to move and realize the automatic adjustment of the nozzle position, which improves the automation level of the equipment and the production efficiency.
[0018] 3. When the dispersion tank needs to be cleaned, the multiple nozzles at the copper pipe output end can be automatically moved to the top of the dispersion tank through linkage. After the water pump is started, the water flow is delivered from the hose to the copper pipe and sprayed out by the nozzles to efficiently clean the inner wall of the dispersion tank. This avoids the cumbersome operation of traditional manual rinsing equipment, reduces the workload of personnel in cleaning the dispersion tank, facilitates the cleaning and maintenance of the equipment, and extends the service life of the equipment. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.
[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention. Figure 1 ;
[0021] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the present invention. Figure 2 ;
[0022] Figure 3This is a schematic diagram of the swing rod and arc groove of this utility model;
[0023] Figure 4 This is a schematic diagram of the sealing mechanism of this utility model;
[0024] Figure 5 for Figure 4 Enlarged structural diagram at point A in the middle;
[0025] Figure 6 This is a schematic diagram of the drive mechanism of this utility model;
[0026] Figure 7 This is a schematic diagram of the meshing disc of this utility model.
[0027] Explanation of reference numerals in the attached figures:
[0028] 1. Base; 2. Dispersion tank; 3. Sealing mechanism; 4. Electric lifting rod; 5. Side rod; 6. Rack and pinion; 7. Fixed seat; 8. Swing rod; 9. Drive mechanism; 10. Linkage assembly; 11. Strip rack and pinion; 12. Copper pipe; 13. Guide plate; 14. Support plate; 31. Cover plate; 32. Stirring rod; 33. Engaging disc; 34. Stirring blade; 91. Drive motor; 92. Drive rod; 93. Stabilizing seat; 94. Paddle; 101. Vertical plate; 102. Gear; 103. Toothed roller; 121. Nozzle. Detailed Implementation
[0029] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0030] This utility model provides, for example Figures 1-7 The high-speed disperser with anti-splash function shown includes a base 1, a disperser 2, a fixed base 7 and a linkage assembly 10. The disperser 2 is slidably connected to the top of the base 1. A sealing mechanism 3 is provided on the top of the disperser 2. Multiple electric lifting rods 4 are connected to the bottom of the sealing mechanism 3. One end of the multiple electric lifting rods 4 is connected to the base 1. A side rod 5 is provided on one side of the sealing mechanism 3 and a rack rod 6 is provided on the other side of the sealing mechanism 3.
[0031] The fixed seat 7 is located on the top of the base 1. A swing rod 8 is hinged to the upper part of the fixed seat 7. The other end of the swing rod 8 is provided with a drive mechanism 9 that cooperates with the sealing mechanism 3. The swing rod 8 is hinged to the side rod 5 through a connecting rod.
[0032] The linkage component 10 is located on the top of the base 1. The linkage component 10 meshes with the rack and pinion 6. A strip rack 11 meshes with the linkage component 10, and a copper tube 12 passes through the strip rack 11, with the output end of the copper tube 12 facing the sealing mechanism 3. Through the cooperation of various components, the automated operation of the disperser is realized, improving work efficiency. The base 1 provides stable support for the entire equipment; the dispersion tank 2 is used to hold the material to be dispersed; the sealing mechanism 3 prevents material splashing and improves operational safety; the electric lifting rod 4 realizes the lifting operation of the sealing mechanism 3, which is convenient and quick; the side rod 5 and the rack and pinion 6 are linked with other components to improve the automation level of the equipment; the fixed seat 7 provides support for the swing rod 8; the swing rod 8 drives the drive mechanism 9 to move, realizing the cooperation with the sealing mechanism 3; the linkage component 10 realizes the linkage between the rack and pinion 6 and the strip rack 11, improving the overall integrity and ease of operation of the equipment; the copper tube 12 can be used to clean the dispersion tank 2, facilitating equipment maintenance.
[0033] The sealing mechanism 3 includes a cover plate 31, which is located on top of the dispersion tank 2. A sealing ring is located at the bottom of the cover plate 31 and mates with the opening at the top of the dispersion tank 2. A stirring rod 32 is rotatably connected to the center of the cover plate 31. One end of the stirring rod 32 has a meshing disc 33, and the other end is connected to multiple stirring blades 34 arranged in a circular array. One side of each stirring blade 34 is in contact with the inner wall of the dispersion tank 2. This contact allows the stirring blades 34 to scrape the material from the inner wall of the dispersion tank 2 during rotation, preventing paint adhesion. The cover plate 31, in conjunction with the sealing ring, effectively seals the dispersion tank 2, preventing material splashing during stirring and improving operational safety. The stirring rod 32 and stirring blades 34 efficiently stir the material, improving the dispersion effect. The meshing disc 33 facilitates cooperation with the drive mechanism 9 to achieve automatic stirring operation.
[0034] The drive mechanism 9 includes a drive motor 91, whose power output shaft is connected to a drive rod 92. One end of the drive rod 92 is connected to a stabilizing seat 93, and multiple paddles 94 arranged in a circular array are connected to the outer wall of the stabilizing seat 93. The drive motor 91 provides stable and reliable power for the stirring operation. The drive rod 92 and the stabilizing seat 93 ensure stable power transmission, and the paddles 94 improve the engagement with the meshing disc 33, thereby increasing the stirring efficiency.
[0035] The linkage assembly 10 includes a vertical plate 101, the bottom of which is located at the top of the base 1. A through hole is formed in the side wall of the vertical plate 101, and a rectangular opening is formed in the bottom wall of the through hole. A gear 102 is rotatably connected within the rectangular opening. The gear 102 meshes with a rack 6. A toothed roller 103 passes through the center of the gear 102, and one end of the toothed roller 103 is rotatably connected to the side wall of the vertical plate 101. One side of the toothed roller 103 meshes with the rack 6. The vertical plate 101 provides support for the linkage assembly 10, ensuring structural stability. The gear 102 and the toothed roller 103 cooperate to achieve linkage between the rack 6 and the rack 11, improving the automation level of the equipment and facilitating operation.
[0036] The output end of the copper pipe 12 is equipped with multiple nozzles 121, and the input end of the copper pipe 12 is connected to a flexible hose. The nozzles 121 can spray cleaning water evenly to efficiently clean the inner wall of the dispersion tank 2. The flexible hose facilitates connection to a water source, improving the ease of use of the equipment.
[0037] The base 1 has a guide plate 13 on its top, with two grooves. A slider is slidably connected to each groove, and a retractable limiting block is provided within each groove. The limiting block cooperates with the slider. A support plate 14 is connected to one side of both sliders, and the support plate 14 is connected to the bottom of the dispersion tank 2. The guide plate 13, sliders, and support plate 14 work together to provide stable sliding support for the dispersion tank 2, ensuring its stability during operation and improving the overall performance of the equipment.
[0038] Both swing arms 8 have arc-shaped grooves on their adjacent sides, with sliding blocks inside the grooves. A connecting rod is hinged to the outer side of the sliding block, and the other end of the connecting rod is hinged to the side rod 5. The arc-shaped grooves, sliding blocks, and connecting rods work together to achieve a stable hinged connection between the swing arms 8 and the side rod 5, ensuring smooth operation of the linkage and improving the reliability of the equipment.
[0039] The working principle of this practical application is as follows:
[0040] The first step is to pour the paint into the dispersion tank 2 and start the electric lifting rod 4. The electric lifting rod 4 pushes the sealing mechanism 3 to rise and fall. After the bottom of the sealing mechanism 3 contacts the dispersion tank 2, the sealing ring at the bottom of the cover plate 31 seals the top opening of the dispersion tank 2. When the stirring rod 32 and the stirring blade 34 rotate and stir inside the dispersion tank 2, the paint inside can be prevented from splashing out from the opening, thus playing a role in sealing and protection.
[0041] The second step is that during the lifting and lowering of the cover plate 31, the drive side rod 5 and the rack rod 6, which can be linked, lift and lower synchronously.
[0042] When the side rod 5 is raised or lowered, it can drive the connecting rod to move through the hinge relationship. The other end of the connecting rod drives the swing rod 8 to move on the fixed seat 7, which in turn drives the drive mechanism 9 to move in an arc motion angle.
[0043] When the cover plate 31 is raised, the drive mechanism 9 separates from the meshing disc 33. Conversely, when the cover plate 31 is closed, the drive mechanism 9 is driven to contact the meshing disc 33. At this time, the drive mechanism 9 is activated to drive the meshing disc 33, the stirring rod 32, and the stirring blade 34 to rotate, thereby stirring the dispersion tank 2. The purpose of this linkage is that during operation, personnel do not need to manually open the cover plate 31. After the cover plate 31 is closed, the drive mechanism 9 can drive the stirring blade 34 to stir the dispersion tank 2 at high speed, reducing the workload of personnel, simplifying the operation steps, and improving production efficiency.
[0044] When the rack 6 rises and falls, it drives the toothed roller 103 and the gear 102 to rotate through the meshing of the rack 6 with the toothed roller 103. During this process, the rotation of the gear 102 drives the rack 11 to move, and the extension and retraction of the rack 11 drives the movement of the nozzle 121.
[0045] Specifically, when the rack rod 6 moves upward, it drives the rack rod 11 to move. When the rack rod 11 moves, it drives the copper pipe 12 and the nozzle 121 to move towards the top of the dispersion tank 2. When the nozzle 121 moves to the top of the dispersion tank 2, the water pump is activated to deliver water from the hose to the copper pipe 12. The water is then sprayed out through the nozzle 121 to rinse the inner wall of the dispersion tank 2. By driving the nozzle 121 to move its position, the system allows personnel to easily and quickly perform rinsing operations when the dispersion tank 2 needs to be rinsed. This avoids the cumbersome operation of traditional hand-held rinsing equipment, reduces the workload of cleaning the dispersion tank 2, and facilitates the cleaning of the equipment.
[0046] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A high-speed disperser with anti-splash function, characterized in that: Includes a base (1), a dispersion barrel (2), a fixed base (7), and a linkage assembly (10). The dispersion barrel (2) is slidably connected to the top of the base (1). The top of the dispersion barrel (2) is provided with a sealing mechanism (3). The bottom of the sealing mechanism (3) is connected to multiple electric lifting rods (4). One end of the multiple electric lifting rods (4) is connected to the base (1). One side of the sealing mechanism (3) is provided with a side rod (5), and the other side of the sealing mechanism (3) is provided with a rack rod (6). The fixed seat (7) is located on the top of the base (1). A swing rod (8) is hinged to the upper part of the fixed seat (7). The other end of the swing rod (8) is provided with a drive mechanism (9) that cooperates with the sealing mechanism (3). The swing rod (8) is hinged to the side rod (5) through a connecting rod. The linkage component (10) is located on the top of the base (1). The linkage component (10) meshes with the rack and pinion (6). A rack and pinion (11) meshes with the linkage component (10). A copper tube (12) passes through the rack and pinion (11). The output end of the copper tube (12) faces the sealing mechanism (3).
2. A high-speed disperser with anti-splash function according to claim 1, characterized in that: The sealing mechanism (3) includes a cover plate (31), which is located on the top of the dispersion tank (2). The bottom of the cover plate (31) is provided with a sealing ring that matches the opening at the top of the dispersion tank (2). A stirring rod (32) is rotatably connected to the center of the cover plate (31). One end of the stirring rod (32) is provided with a meshing disc (33), and the other end of the stirring rod (32) is connected to a plurality of stirring blades (34) arranged in a ring array. One side of each of the stirring blades (34) is fitted against the inner wall of the dispersion tank (2).
3. A high-speed disperser with anti-splash function according to claim 1, characterized in that: The drive mechanism (9) includes a drive motor (91), the power output shaft of the drive motor (91) is connected to a drive rod (92), one end of the drive rod (92) is connected to a stabilizer (93), and a plurality of paddles (94) arranged in a ring array are connected to the outer side wall of the stabilizer (93).
4. A high-speed disperser with anti-splash function according to claim 1, characterized in that: The linkage component (10) includes a vertical plate (101), the bottom end of which is located on the top of the base (1). A through hole is provided on the side wall of the vertical plate (101), and a rectangular opening is provided on the bottom wall of the through hole. A gear (102) is rotatably connected in the rectangular opening. The gear (102) meshes with a rack (11). A toothed roller (103) passes through the center of the gear (102). One end of the toothed roller (103) is rotatably connected to the side wall of the vertical plate (101), and one side of the toothed roller (103) meshes with a rack (6).
5. A high-speed disperser with anti-splash function according to claim 1, characterized in that: The output end of the copper pipe (12) is provided with multiple nozzles (121), and the input end of the copper pipe (12) is connected to a flexible hose.
6. A high-speed disperser with anti-splash function according to claim 1, characterized in that: The base (1) is provided with a guide plate (13) at the top. Two slide grooves are provided on the guide plate (13). A slider is slidably connected in each of the two slide grooves. A retractable limiting block is provided in the slide groove. The limiting block cooperates with the slider. A support plate (14) is connected to one side of the two sliders. The support plate (14) is connected to the bottom of the dispersion bucket (2).
7. A high-speed disperser with anti-splash function according to claim 1, characterized in that: Both swing rods (8) have an arc-shaped groove on their adjacent sides. A sliding block is provided in the arc-shaped groove. A connecting rod is hinged to the outside of the sliding block. The other end of the connecting rod is hinged to the side rod (5).
Citation Information
Patent Citations
High-speed dispersion machine with anti-splashing function
CN219596427U