Feeding device for processing special blend oil for emulsion

By adopting a vertical filter cylinder and sludge collection box structure in the emulsion-specific blending oil processing feed device, the problems of filter screen clogging and inconvenient cleaning are solved, and convenient impurity cleaning and equipment airtightness are achieved.

CN223697619UActive Publication Date: 2025-12-23BENHE (TIANJIN) NEW ENERGY TECHNOLOGY CO LTD +1
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Patent Information

Application Number
CN202520090980.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-12-23
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

The existing feeder for emulsion-specific blended oil processing is prone to clogging of the filter screen, and cleaning impurities is a cumbersome process that requires removing the entire filter screen for cleaning.

Method used

A feeding device was designed, comprising a cylinder, a detachable filter cylinder, a flow guide block, and a sludge collection box. The filter cylinder has a vertical structure, and impurities enter the sludge collection box by gravity. The sludge collection box can be easily removed from the side for cleaning, and the drain door and sealing strip ensure airtightness.

Benefits of technology

It effectively avoids filter clogging, simplifies the impurity cleaning process, and improves operational convenience and equipment airtightness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of emulsion preparation related equipment, in particular to a feeding device for processing special blend oil for emulsion, which comprises a barrel with an opening at the upper end, a filter cartridge detachably connected to the center of an inner cavity of the barrel, an accommodating cavity arranged at the bottom of the inner cavity of the filter cartridge, and a liquid outlet arranged on the outer side wall of the accommodating cavity and communicated with the accommodating cavity; a flow guide block and a sewage collection tank are uniformly arranged on the circumferential surface of the lower part of the filter cartridge, the flow guide block is used for guiding a liquid raw material to enter the sewage collection tank, and the sewage collection tank is used for collecting sediments and impurities of the liquid raw material and collecting the impurities filtered by the filter cartridge; the filter holes are not easy to block, convenient to disassemble and assemble and simple to operate.
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Description

Technical Field

[0001] This utility model relates to the technical field of equipment related to emulsion preparation, and in particular to a feeding device for processing emulsion-specific blending oil. Background Technology

[0002] Emulsion is a high-performance semi-synthetic metalworking fluid, particularly suitable for machining aluminum and its alloys. It uses a chlorine-free, specially formulated solution to address various problems encountered during aluminum and alloy machining, such as chip adhesion, tool wear, poor workpiece surface finish, and surface contamination. Its main chemical components include: water, base oil, surfactants, rust inhibitors, extreme pressure additives, friction modifiers, and antioxidants. During production, multiple materials need to be mixed.

[0003] When processing emulsion-specific blended oils, the long-term storage of raw materials can lead to the proliferation of bacteria and mold, resulting in impurities and contaminants. Therefore, the raw materials need to be filtered during the feeding process. Existing feeding devices typically use filter screens for filtration, but the filtered impurities can remain on the screens, easily causing blockages. It is necessary to promptly remove the filtered impurities from the screens. The process of cleaning the screens involves removing them entirely from the equipment, cleaning them, and then reinstalling them, which is relatively cumbersome.

[0004] Therefore, this application provides a feeding device for processing emulsion-specific blended oils to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this utility model is to provide a feeding device for processing emulsion-specific blended oil, which solves the problems of existing filters being easily clogged and requiring the filter to be removed for cleaning when removing impurities, making disassembly inconvenient and cumbersome.

[0006] To solve the above-mentioned technical problems, this utility model provides a feeding device for processing emulsion-specific blended oil, including a cylinder with an open top, a filter cylinder detachably connected to the center of the inner cavity of the cylinder, a receiving cavity provided at the bottom of the inner cavity of the filter cylinder, and a liquid outlet provided on the outer wall of the receiving cavity; guide blocks and a sludge collection box are evenly arranged on the lower circumferential surface of the filter cylinder, the guide blocks are used to guide the liquid raw material into the sludge collection box, and the sludge collection box is used to collect the sediment and impurities of the liquid raw material, and to collect the impurities filtered out by the filter cylinder.

[0007] A further improvement of this utility model is that there are at least two guide blocks and two sludge collection boxes, which are arranged alternately.

[0008] A further improvement of this utility model is that each guide block is fixedly installed at the bottom of the inner cavity of the cylinder, the upper surface of the guide block is sloping, and the cross-section of the guide block is fan-shaped.

[0009] A further improvement of this utility model is that the height difference between the two end faces of the guide block is 20-30cm, the outer arc surface of the guide block is in contact with the inner wall of the cylinder, and the inner arc surface of the guide block is in contact with the outer wall of the filter cylinder.

[0010] A further improvement of this utility model is that the sludge collection box is a fan-shaped box structure with an opening at the top, and rubber strips are provided around the outer side of the sludge collection box.

[0011] A further improvement of this utility model is that both sides of the sludge collection box are in contact with the guide block, and the outer edge of the sludge collection box is flush with the lower end face of the guide block.

[0012] A further improvement of this utility model is that a drain door is rotatably installed on the side wall of the cylinder corresponding to the position of each sludge collection box.

[0013] A further improvement of this utility model is that a sealing strip is provided around the sewage door, and a handle is provided on the outside of the sewage door.

[0014] A further improvement of this utility model is that a number of filter holes are provided on the filter cylinder at the position corresponding to the sludge collection box.

[0015] A further improvement of this utility model is that a switch valve is provided inside the liquid outlet, and the switch valve controls the closing of the liquid outlet.

[0016] By adopting the above technical solution, this utility model has the following beneficial effects:

[0017] 1. This utility model provides a feeding device for processing emulsion-specific blended oil. The feeding device includes a cylinder with an opening at the top. Raw materials are poured in from the top opening. A filter cylinder is detachably installed in the inner cavity of the cylinder. The filter cylinder can filter the poured raw materials. The filtered liquid will flow into the receiving cavity and then flow to the next process through the liquid outlet. By setting up a filter cylinder, which is a vertical cylindrical filter structure, the traditional horizontal filter screen filter structure is replaced. After long-term use, there will be no problem of filter screen impurities accumulating and clogging.

[0018] 2. The present invention provides a feeding device for processing emulsion-specific blended oil. The feeding device has a sludge collection box attached around the filter cylinder. The impurities filtered out by the filter cylinder will fall into the sludge collection box by gravity. The sludge collection box can be removed to clean the filtered impurities, which greatly facilitates the cleaning of filtered impurities.

[0019] 3. This utility model provides a feeding device for processing emulsion-specific blended oil. The feeding device features a guide block installed within the inner cavity of a cylinder, with the guide block and a sludge collection box arranged alternately. The filter cylinder has filter holes only at positions corresponding to the sludge collection box. The sludge collection box is positioned low. Liquid raw materials within the cylinder flow into the receiving cavity through the filter screen on the filter cylinder, and then flow into the next process through the outlet. Under the guiding action of the guide block, the liquid raw materials within the inner cavity of the cylinder flow towards the sludge collection box, carrying impurities deposited on the guide block with the liquid raw materials. Ultimately, impurities and contaminants are precipitated in the sludge collection box. The filter cylinder has filter holes only at positions corresponding to the sludge collection box, meaning the filter cylinder only filters the liquid within the inner cavity of the cylinder above the sludge collection box. The filtered impurities or contaminants fall into the sludge collection box under their own gravity, facilitating the collection and cleaning of the filtered impurities and contaminants.

[0020] 4. This utility model provides a feeding device for processing emulsion-specific blended oil. The feeding device has a drain door on the side wall of the cylinder, and the drain door corresponds to the position of the sludge collection box. When it is necessary to clean the impurities and dirt in the sludge collection box, simply open the drain door and then take out the sludge collection box for cleaning. Taking out the sludge collection box from the side is more convenient and simpler than taking it out from the top opening. Rubber strips are provided around the outer side of the sludge collection box to ensure the sealing of the sludge collection box. Sealing strips are provided around the drain door to ensure the sealing of the drain door and ensure the overall airtightness of the cylinder. Attached Figure Description

[0021] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0022] Figure 1 This is an overall schematic diagram of a feeding device for processing emulsion-specific blended oils;

[0023] Figure 2 This is a cross-sectional view of a feeding device for processing emulsion-specific blended oils;

[0024] Figure 3 This is a schematic diagram of the flow guide block.

[0025] Figure 4 This is a top view of the guide block;

[0026] Figure 5 This is a schematic diagram of the sludge collection box.

[0027] Attached reference numerals: 1. Cylinder; 11. Drain door; 2. Filter cylinder; 21. Filter hole; 3. Receiving cavity; 4. Liquid outlet; 5. Guide block; 6. Sludge collection box; 61. Rubber strip. Detailed Implementation

[0028] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0029] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] The present invention will be further explained below with reference to specific embodiments.

[0032] like Figures 1-5As shown in the embodiment, this invention provides a feeding device for processing emulsion-specific blended oil, comprising a cylindrical body 1 with an open top, a filter cylinder 2 detachably connected to the center of the inner cavity of the cylindrical body 1, a receiving cavity 3 provided at the bottom of the inner cavity of the filter cylinder 2, and an outlet 4 connected to the outer wall of the receiving cavity 3; guide blocks 5 and a sludge collection box 6 are evenly arranged on the lower circumferential surface of the filter cylinder 2, the guide blocks 5 are used to guide the liquid raw material into the sludge collection box 6, the sludge collection box 6 is used to collect the sediment and impurities of the liquid raw material, and to collect the impurities filtered out by the filter cylinder 2; a switch valve is provided in the outlet 4, the switch valve controls the closing of the outlet 4; the liquid raw material is poured in through the opening at the top of the cylindrical body 1, the liquid raw material flows into the receiving cavity 3 after being filtered by the filter cylinder 2, and flows into the next process through the outlet 4 connected to the receiving cavity 3; the liquid level of the liquid raw material in the inner cavity of the cylindrical body 1 is lower than that of the guide blocks 5. At the higher end, the liquid raw material flows from the higher end of the guide block 5 to the lower end. The sludge collection box 6 is set between the two guide blocks 5, and the outer edge of the sludge collection box 6 is flush with the lower end of the guide block 5. Therefore, the guide block 5 can guide the liquid raw material into the sludge collection box 6. During the flow of the liquid raw material, the impurities deposited on the guide block 5 will flow into the sludge collection box 6 with the water flow. The sludge collection box 6 collects the impurities deposited on the liquid raw material and also collects the impurities filtered out by the filter cartridge 2. The filter cartridge 2 is a vertical cylindrical filter structure, which replaces the traditional horizontal filter screen filter structure. After long-term use, there will be no problem of filter screen impurities accumulating and clogging. The sludge collection box 6 is set around the filter cartridge 2. The impurities filtered out by the filter cartridge 2 will fall into the sludge collection box 6 by gravity. The sludge collection box 6 can be removed to clean the filtered impurities, which greatly facilitates the cleaning of filtered impurities.

[0033] like Figures 1-4As shown, in this embodiment, there are at least two guide blocks 5 and at least two sludge collection boxes 6, which are arranged alternately. Each guide block 5 is fixedly installed at the bottom of the inner cavity of the cylinder 1. The upper surface of the guide block 5 is sloping, and the cross-section of the guide block 5 is fan-shaped. The height difference between the two end faces of the guide block 5 is 20-30cm, preferably 20cm. The outer arc surface of the guide block 5 is in contact with the inner wall of the cylinder 1, and the inner arc surface of the guide block 5 is in contact with the outer wall of the filter cylinder 2. Several filter holes 21 are provided on the filter cylinder 2 at positions corresponding to the sludge collection boxes 6. This feeding device provides guide blocks 5 in the inner cavity of the cylinder 1, with the guide blocks 5 and the sludge collection boxes 6 arranged alternately, and the filter cylinder 2 only provides filter holes 21 at positions corresponding to the sludge collection boxes 6. The sludge collection box 6 is in a lower position, and the cylinder 1... The liquid raw material flows into the receiving cavity 3 through the filter hole 21 on the filter cylinder 2, and then flows into the next process through the liquid outlet 4. When the liquid level of the raw material in the cylinder 1 is higher than the guide block 5, the guide block 5 does not have a guiding effect. When the liquid level of the raw material in the cylinder 1 is lower than the guide block 5, the liquid raw material in the inner cavity of the cylinder 1 will flow to the sludge collection tank 6 under the guiding effect of the guide block 5, and carry the impurities deposited on the guide block 5 with the liquid raw material. Finally, the impurities and dirt will be precipitated in the sludge collection tank 6. The filter hole 21 is only set on the filter cylinder 2 at the position corresponding to the sludge collection tank 6. That is, the filter cylinder 2 only has a filtering effect on the liquid in the inner cavity of the cylinder 1 above the sludge collection tank 6. The filtered impurities or dirt will fall into the sludge collection tank 6 under its own gravity, which facilitates the collection and cleaning of the filtered impurities and dirt.

[0034] like Figure 5 As shown, in this embodiment, the sludge collection box 6 is a fan-shaped box structure with an opening at the top. Rubber strips 61 are provided around the outer side wall of the sludge collection box 6. Both side walls of the sludge collection box 6 are in contact with the guide block 5, and the outer edge of the sludge collection box 6 is flush with the lower end face of the guide block 5. The fact that the outer edge of the sludge collection box 6 is flush with the lower end face of the guide block 5 allows the liquid raw material in the inner cavity of the cylinder 1 to flow into the sludge collection box 6. When the outer edge of the sludge collection box 6 is higher than the lower end face of the guide block 5, the sediment generated by the liquid raw material will accumulate in the groove between the sludge collection box 6 and the guide block 5, which is not convenient for cleaning. When the outer edge of the sludge collection box 6 is lower than the lower end face of the guide block 5, the sediment generated by the liquid raw material will accumulate at the four edges of the sludge collection box 6. When the sludge collection box 6 is removed for cleaning, impurities are easily dropped back into the inner cavity of the cylinder 1, resulting in incomplete cleaning. Therefore, preferably, the outer edge of the sludge collection box 6 is flush with the lower end face of the guide block 5.

[0035] like Figure 1As shown, a drain door 11 is rotatably installed on the side wall of the cylinder 1 corresponding to the position of each sludge collection box 6; a sealing strip is provided around the drain door 11, and a handle is provided on the outside of the drain door 11; the feed device has a drain door 11 on the side wall of the cylinder 1, and the drain door 11 corresponds to the position of the sludge collection box 6. When it is necessary to clean the impurities and dirt in the sludge collection box 6, it is only necessary to open the drain door 11 and then take out the sludge collection box 6 for cleaning. Taking out the sludge collection box 6 from the side is more convenient and simple than taking it out from the top opening; and rubber strips 61 are provided around the outer wall of the sludge collection box 6 to ensure the seal between the sludge collection box 6 and the filter cylinder 2, preventing the filtered impurities from falling into the gap between the sludge collection box 6 and the filter cylinder 2. At the same time, a sealing strip is provided around the drain door 11 to ensure the seal at the drain door 11 and ensure the overall airtightness of the cylinder 1.

[0036] The method of use and principle of this utility model are as follows:

[0037] The liquid raw material is poured in through the opening at the top of the cylinder 1. The valve of the outlet 4 is opened, and the liquid raw material flows into the receiving cavity 3 through the filter hole 21 of the filter cylinder 2, and then flows into the next process through the outlet 4. The impurities filtered out by the filter cylinder 2 will fall into the sludge collection tank 6 under the action of their own gravity. When the liquid in the cylinder 1 drops below the higher end of the guide block 5, the liquid raw material in the inner cavity of the cylinder 1 will flow to the sludge collection tank 6 under the guiding action of the guide block 5, and carry the impurities deposited on the guide block 5 with the liquid raw material. Finally, the impurities and dirt will be precipitated in the sludge collection tank 6. After filtration, the valve of the outlet 4 is closed, each drain door 11 is opened in sequence and the corresponding sludge collection tank 6 is taken out for cleaning. After cleaning, the sludge collection tank 6 is put back into its original position in the cylinder 1 and the drain door 11 is closed.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A feeding device for processing emulsion-specific blended oils, characterized in that, The filter includes a cylinder (1) with an open top, a filter cylinder (2) detachably connected to the center of the inner cavity of the cylinder (1), a receiving cavity (3) is provided at the bottom of the inner cavity of the filter cylinder (2), and an outlet (4) is provided on the outer wall of the receiving cavity (3) connected to the receiving cavity (3); a guide block (5) and a sludge collection box (6) are evenly arranged on the lower circumferential surface of the filter cylinder (2). The guide block (5) is used to guide the liquid raw material into the sludge collection box (6), and the sludge collection box (6) is used to collect the sediment and impurities of the liquid raw material and to collect the impurities filtered out by the filter cylinder (2).

2. The feeding device for processing emulsion-specific blended oil according to claim 1, characterized in that, There are at least two flow guide blocks (5) and two sludge collection boxes (6), which are arranged alternately.

3. The feeding device for processing emulsion-specific blended oils according to claim 2, characterized in that, Each guide block (5) is fixedly installed at the bottom of the inner cavity of the cylinder (1). The upper surface of the guide block (5) is sloping and the cross-section of the guide block (5) is fan-shaped.

4. The feeding device for processing emulsion-specific blended oil according to claim 3, characterized in that, The height difference between the two end faces of the guide block (5) is 20-30cm. The outer arc surface of the guide block (5) is in contact with the inner wall of the cylinder (1), and the inner arc surface of the guide block (5) is in contact with the outer wall of the filter cylinder (2).

5. A feeding device for processing emulsion-specific blended oils according to claim 2, characterized in that, The sludge collection box (6) is a fan-shaped box structure with an opening at the top, and rubber strips (61) are provided around the outer side of the sludge collection box (6).

6. A feeding device for processing emulsion-specific blended oils according to claim 5, characterized in that, Both sides of the sludge collection box (6) are in contact with the guide block (5), and the outer edge of the sludge collection box (6) is flush with the lower end face of the guide block (5).

7. A feeding device for processing emulsion-specific blended oils according to claim 6, characterized in that, A drain door (11) is rotatably installed on the side wall of the cylinder (1) corresponding to the position of each sludge collection box (6).

8. A feeding device for processing emulsion-specific blended oils according to claim 7, characterized in that, A sealing strip is installed around the sewage door (11), and a handle is installed on the outside of the sewage door (11).

9. A feeding device for processing emulsion-specific blended oils according to claim 8, characterized in that, Several filter holes (21) are provided on the filter cartridge (2) at the position corresponding to the sludge collection box (6).

10. A feeding device for processing emulsion-specific blended oils according to claim 1, characterized in that, A switch valve is installed inside the liquid outlet (4) to control the closing of the liquid outlet (4).