High-corrosion-resistance cutting fluid reaction kettle

Abstract

The utility model relates to the technical field of reaction kettles, and discloses a high-corrosion-resistance cutting fluid reaction kettle which comprises a reaction kettle main body, a ceramic lining is fixedly connected to the inner wall of the reaction kettle main body, a motor box is fixedly connected to the upper surface of the reaction kettle main body, a stirring assembly is fixedly connected to the interior of the motor box, and the stirring assembly is fixedly connected to the inner wall of the reaction kettle main body. The stirring assembly comprises a servo motor and a stirring rod, and a cavity is formed in the reaction kettle main body. According to the high-corrosion-resistance cutting fluid reaction kettle, through the arrangement of the condensation pipe and the filtering mechanism, when the device is used, firstly, cutting fluid reacts in the reaction kettle main body to generate gas, the gas enters the condensation pipe through the exhaust pipe, and the condensation pipe is in contact with cold water in the water tank, so that moisture in the gas is condensed; condensed gas enters the filter box through the gas outlet pipe and then is adsorbed by the three groups of activated carbon layers, harmful gas is removed, and then the gas is discharged by the suction fan, so that the harmful gas is prevented from being generated in the reaction kettle main body and is directly discharged to pollute the environment.

Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology, and in particular to a cutting fluid reaction vessel with high corrosion resistance. Background Technology

[0002] Cutting fluid is an industrial liquid used in metal cutting and grinding processes to cool and lubricate cutting tools and workpieces. Cutting fluid is made by scientifically compounding a variety of high-performance additives, and a reaction vessel is required for uniform mixing during the preparation process.

[0003] However, current cutting fluid reactors cannot treat the gases generated during the reaction process, and direct discharge into the air may cause environmental pollution. In addition, current cutting fluid reactors have poor corrosion resistance.

[0004] A vertical reactor for preparing high-corrosion-resistant cutting fluid is disclosed in CN217189591U. Although this utility model relates to the field of reactor technology, it discloses a vertical reactor for preparing high-corrosion-resistant cutting fluid, which solves the problem of low mixing efficiency and poor mixing uniformity caused by the fixed structure of the internal stirring paddle in existing reactors. The reactor includes a vessel body, a cover plate at the top of the vessel body, a drive motor at the middle position of the top of the cover plate, a discharge pipe at the middle position of the bottom of the vessel body, and a rotating shaft at the middle position inside the vessel body. Several stirring blades are arranged on one side of the rotating shaft and several stirring blades are arranged on the other side of the rotating shaft. A connecting column is provided at one end of both stirring blades. Several strip grooves are opened on both sides of the rotating shaft, and support columns inserted into the connecting columns are arranged inside the strip grooves. This reactor can improve the mixing uniformity during cutting fluid preparation, achieve rapid penetration mixing in both horizontal and vertical directions, and improve the efficiency of cutting fluid preparation.

[0005] While the aforementioned patent achieves the goal of improving the uniformity of vertical mixing of the cutting fluid by using two opposing stirring blades (one tilted in opposite directions) during operation, which in turn causes a portion of the cutting fluid inside the reactor to move upward and the other portion downward, the device lacks a filtration mechanism and a condensation component. This means it cannot treat the gases generated during the reaction process, and their direct release into the air could potentially pollute the environment.

[0006] Therefore, it is necessary to invent a highly corrosion-resistant cutting fluid reactor to solve the above problems. Utility Model Content

[0007] (a) Technical problems to be solved

[0008] The technical problem solved by the utility model is to provide a highly practical, simple-to-operate, and relatively simple-structured cutting fluid reactor. This solves the problems mentioned in the background art, such as the inability of current cutting fluid reactors to treat the gases generated during the reaction process, which may cause environmental pollution if directly discharged into the air, and the poor corrosion resistance of current cutting fluid reactors.

[0009] (II) Technical Solution

[0010] To achieve the above objectives, this utility model provides the following technical solution: a highly corrosion-resistant cutting fluid reactor, comprising a reactor body, a ceramic liner fixedly connected to the inner wall of the reactor body, a motor housing fixedly connected to the upper surface of the reactor body, a stirring assembly fixedly connected inside the motor housing, the stirring assembly including a servo motor and a stirring rod, a cavity opened inside the reactor body, a heating mechanism installed inside the cavity, the heating mechanism including a heating grid and a temperature controller, an exhaust pipe extending through one side of the upper surface of the reactor body, a condensation assembly extending through one end of the exhaust pipe, the condensation assembly including a condenser pipe, an outlet pipe and a water tank, and a filter mechanism extending through one end of the outlet pipe, the filter mechanism including a filter box, a mounting frame and an activated carbon layer.

[0011] As a further embodiment of this utility model, the servo motor is fixedly connected inside the motor housing, and a stirring rod is fixedly connected to one end of the servo motor. The stirring rod serves to ensure that the cutting fluid is mixed evenly.

[0012] As a further embodiment of this utility model, the heating grid is installed inside the cavity, and a temperature controller is electrically connected to one side of the heating grid via a power line. The heating grid serves to heat the main body of the reactor.

[0013] As a further embodiment of this invention, the condenser tube is connected to one end of the exhaust pipe. One end of the condenser tube is connected to an outlet pipe, and a water tank is connected to the surface of the outlet pipe. The condenser tube effectively condenses moisture in the gas.

[0014] As a further embodiment of this utility model, the filter box is connected to one end of the air outlet pipe, and an installation frame is slidably connected inside the filter box. Three sets of activated carbon layers are fixedly connected to the inner wall of the installation frame. The activated carbon layers adsorb harmful gases.

[0015] As a further embodiment of this invention, a feed pipe is connected through one side of the upper surface of the reactor body, and a valve is installed on the surface of the feed pipe. A discharge pipe is connected through the bottom of the reactor body, and a pipe valve is installed on the surface of the discharge pipe. Four sets of support legs are fixedly connected to the bottom surface of the reactor body, and each support leg is threaded with a load-bearing plate. The load-bearing plates serve to support the device.

[0016] As a further embodiment of this utility model, a suction fan is installed on the top of the filter box, an inlet pipe is connected through the upper surface of the water tank, and an outlet pipe is connected through the bottom surface of the water tank. The suction fan helps to expel gas.

[0017] (III) Beneficial Effects

[0018] This invention provides a highly corrosion-resistant cutting fluid reactor, which has the following beneficial effects:

[0019] 1. This highly corrosion-resistant cutting fluid reactor, through the setting of condenser and filtration mechanism, firstly produces gas by the reaction of cutting fluid in the reactor body. The gas first enters the condenser through the exhaust pipe. The condenser comes into contact with the cold water in the water tank, causing the water in the gas to condense. The condensed gas then enters the filtration box through the exhaust pipe. The gas then passes through three sets of activated carbon layers for adsorption, removing harmful gases before being discharged by the suction fan. This avoids the generation of harmful gases in the reactor body and direct emission that pollutes the environment.

[0020] 2. This highly corrosion-resistant cutting fluid reactor, with its ceramic liner, heating grid, and stirring assembly, requires only the following steps when using the device: First, the power is turned on, the temperature controller sets the heating temperature, and the temperature controller controls the heating grid to heat the cutting fluid inside the reactor. Simultaneously, the servo motor is started, causing the stirring rod to rotate and maintain a constant temperature for stirring the cutting fluid. The ceramic liner enhances the corrosion resistance of the device and ensures a more complete reaction. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the filter mechanism of this utility model;

[0023] Figure 3 This is a schematic diagram of the condenser assembly structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the stirring assembly and heating mechanism of this utility model.

[0025] In the diagram: 1. Reactor body; 2. Ceramic liner; 3. Motor housing; 4. Stirring assembly; 401. Servo motor; 402. Stirring rod; 5. Heating mechanism; 501. Heating grid; 502. Temperature controller; 6. Exhaust pipe; 7. Condensation assembly; 701. Condensation pipe; 702. Gas outlet pipe; 703. Water tank; 8. Filtration mechanism; 801. Filter box; 802. Mounting frame; 803. Activated carbon layer; 9. Feed pipe; 10. Valve; 11. Discharge pipe; 12. Pipeline valve; 13. Support leg; 14. Load-bearing plate; 15. Suction fan; 16. Water inlet pipe; 17. Water outlet pipe. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0027] Please see Figures 1 to 4 This utility model provides a technical solution: a highly corrosion-resistant cutting fluid reactor, comprising a reactor body 1, with a ceramic liner 2 fixedly connected to the inner wall of the reactor body 1. The ceramic liner 2, heating grid 501, and stirring assembly 4, in conjunction with the ceramic liner 2, improve the corrosion resistance of the device and ensure a more complete reaction. A motor housing 3 is fixedly connected to the upper surface of the reactor body 1, and a stirring assembly 4 is fixedly connected inside the motor housing 3. The stirring assembly 4 includes a servo motor 401 and a stirring rod 402. A cavity is formed inside the reactor body 1, and the cavity contains... The reactor body 1 is equipped with a heating mechanism 5, which includes a heating grid 501 and a temperature controller 502. An exhaust pipe 6 is connected through one side of the upper surface of the reactor body 1. A condensation assembly 7 is connected through one end of the exhaust pipe 6. The condensation assembly 7 includes a condenser pipe 701, an exhaust pipe 702 and a water tank 703. A filter mechanism 8 is connected through one end of the exhaust pipe 702. The arrangement of the condenser pipe 701 and the filter mechanism 8 avoids the generation of harmful gases in the reactor body 1 and direct emission to pollute the environment. The filter mechanism 8 includes a filter box 801, a mounting frame 802 and an activated carbon layer 803.

[0028] Please see Figure 4 The servo motor 401 is fixedly connected inside the motor housing 3. One end of the servo motor 401 is fixedly connected to the stirring rod 402. The stirring rod 402 is used to make the cutting fluid mix evenly.

[0029] Please see Figure 4The heating grid 501 is installed inside the cavity. A temperature controller 502 is electrically connected to one side of the heating grid 501 via a power line. The heating grid 501 is used to heat the main body 1 of the reactor.

[0030] Please see Figure 3 The condenser pipe 701 is connected to one end of the exhaust pipe 6. One end of the condenser pipe 701 is connected to the exhaust pipe 702, and the surface of the exhaust pipe 702 is connected to the water tank 703. The condenser pipe 701 is designed to condense the moisture in the gas.

[0031] Please see Figure 2 The filter box 801 is connected to one end of the air outlet pipe 702. The filter box 801 is slidably connected to the inside of the mounting frame 802. Three sets of activated carbon layers 803 are fixedly connected to the inner wall of the mounting frame 802. The activated carbon layers 803 are used to adsorb harmful gases.

[0032] Please see Figure 1 A feed pipe 9 is connected through one side of the upper surface of the reactor body 1, and a valve 10 is installed on the surface of the feed pipe 9. A discharge pipe 11 is connected through the bottom of the reactor body 1, and a pipe valve 12 is installed on the surface of the discharge pipe 11. Four sets of support legs 13 are fixedly connected to the bottom surface of the reactor body 1, and a load-bearing plate 14 is threadedly connected to the bottom surface of each support leg 13. The load-bearing plate 14 serves to support the device.

[0033] Please see Figure 1 A suction fan 15 is installed on the top of the filter box 801, an inlet pipe 16 is connected through the upper surface of the water tank 703, and an outlet pipe 17 is connected through the bottom surface of the water tank 703. The suction fan 15 is used to assist in the exhaust of gas.

[0034] The model of the temperature controller 502 is E5CC; the above parameters and model can be selected according to the actual situation.

[0035] In this invention, the working steps of the device are as follows:

[0036] First step: When using this device, the cutting fluid first reacts in the main body 1 of the reactor to produce gas. The gas first enters the condenser 701 through the exhaust pipe 6. The condenser 701 comes into contact with the cold water in the water tank 703, causing the water in the gas to condense. The condensed gas enters the filter box 801 through the exhaust pipe 702. The gas then passes through three sets of activated carbon layers 803 for adsorption. After removing harmful gases, it is discharged by the suction fan 15.

[0037] Second step: When using the device, first turn on the power supply, set the heating temperature with the temperature controller 502, control the heating grid 501 to heat the cutting fluid in the reactor body 1, and at the same time start the servo motor 401. The rotation of the servo motor 401 causes the stirring rod 402 to rotate, stirring the cutting fluid.

[0038] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0039] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A highly corrosion-resistant cutting fluid reactor, comprising a reactor body (1), characterized in that: A ceramic liner (2) is fixedly connected to the inner wall of the reactor body (1). A motor housing (3) is fixedly connected to the upper surface of the reactor body (1). A stirring assembly (4) is fixedly connected inside the motor housing (3). The stirring assembly (4) includes a servo motor (401) and a stirring rod (402). A cavity is opened inside the reactor body (1). A heating mechanism (5) is installed inside the cavity. The heating mechanism (5) includes a heating grid (501) and a heating element (502). A temperature controller (502) is provided. An exhaust pipe (6) is connected to one side of the upper surface of the reactor body (1). A condensation assembly (7) is connected to one end of the exhaust pipe (6). The condensation assembly (7) includes a condenser pipe (701), an exhaust pipe (702), and a water tank (703). A filter mechanism (8) is connected to one end of the exhaust pipe (702). The filter mechanism (8) includes a filter box (801), a mounting frame (802), and an activated carbon layer (803).

2. The highly corrosion-resistant cutting fluid reactor according to claim 1, characterized in that: The servo motor (401) is fixedly connected to the inside of the motor housing (3), and a stirring rod (402) is fixedly connected to one end of the servo motor (401).

3. The highly corrosion-resistant cutting fluid reactor according to claim 1, characterized in that: The heating grid (501) is installed inside the cavity, and a temperature controller (502) is electrically connected to one side of the heating grid (501) via a power line.

4. The highly corrosion-resistant cutting fluid reactor according to claim 1, characterized in that: The condenser tube (701) is connected to one end of the exhaust pipe (6), and one end of the condenser tube (701) is connected to the gas outlet pipe (702). The surface of the gas outlet pipe (702) is connected to the water tank (703).

5. The highly corrosion-resistant cutting fluid reactor according to claim 1, characterized in that: The filter box (801) is connected to one end of the air outlet pipe (702). The filter box (801) is slidably connected to the inside of the mounting frame (802). Three sets of activated carbon layers (803) are fixedly connected to the inner wall of the mounting frame (802).

6. The highly corrosion-resistant cutting fluid reactor according to claim 1, characterized in that: A feed pipe (9) is connected through one side of the upper surface of the reactor body (1). A valve (10) is installed on the surface of the feed pipe (9). A discharge pipe (11) is connected through the bottom of the reactor body (1). A pipeline valve (12) is installed on the surface of the discharge pipe (11). Four sets of support legs (13) are fixedly connected to the bottom surface of the reactor body (1). A load-bearing plate (14) is threadedly connected to the bottom surface of each support leg (13).

7. The highly corrosion-resistant cutting fluid reactor according to claim 1, characterized in that: A suction fan (15) is installed on the top of the filter box (801), an inlet pipe (16) is connected through the upper surface of the water tank (703), and an outlet pipe (17) is connected through the bottom surface of the water tank (703).

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