Aluminum foil surface atomization device
By designing an aluminum foil surface atomization device, the atomizing nozzle and cleaning components are used to achieve uniform spraying and cleaning of the aluminum foil surface, solving the problems of uneven manual application and high operational intensity in the oiling process, thus improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422925263.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The existing aluminum foil surface oiling process suffers from problems such as high labor intensity for operators, uneven and unstable coating, which affects product quality.
Design an aluminum foil surface atomization device, which uses an atomizing nozzle and a cleaning component. The motor drives the rotating shaft to drive the brush and sponge wiping tube to clean the residue, and the atomizing nozzle is used to evenly spray oil.
It improves the efficiency and uniformity of oiling, reduces the labor intensity of operators, and ensures the stability of product quality.
Smart Images

Figure CN223698196U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminum foil production technical field, concretely is a kind of aluminum foil surface atomization device. BACKGROUND
[0002] Double-sided light container foil is a kind of aluminum foil, the surface of double-sided light container foil needs to be oiled during production, and a uniform coating can be formed on the surface of the container foil after oiling, which not only enhances the wear resistance and corrosion resistance of the foil, but also effectively isolates the internal substances from direct contact with the outside world, thereby protecting the safety and freshness of food.
[0003] However, in the existing production process, most of the oil on the surface of the aluminum foil is applied by manual application, felt contact type application or mechanical rolling method to prevent the aluminum paper from cracking during production. However, this manual oiling method greatly increases the labor intensity and operation content of the operator, and manual application is often not uniform, has strong randomness, and the amount of application is more or less, or is missed, which seriously affects the stability of product quality. UTILITY MODEL CONTENT
[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide an aluminum foil surface atomization device that can atomize the oil spray head on the surface of the aluminum foil, improve the efficiency and uniformity of spraying, and effectively solve the problems in the background art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an aluminum foil surface atomization device, comprising a base plate and an adjusting assembly.
[0006] The base plate has an air extraction assembly mounted on the upper side.
[0007] The adjusting assembly includes a fixed frame, a moving bar, a bidirectional screw, a limiting rod and a first motor. The left end of the upper side of the base plate is fixed with the fixed frame. The fixed frame has two corresponding moving bars inside. Threaded holes are formed in the front side of the moving bar. The two threaded holes are threaded oppositely. A bidirectional screw is connected inside the two threaded holes. The bidirectional screw is welded by two threaded rods with opposite threads. The bidirectional screw is rotatably connected inside the fixed frame. Limiting holes are formed in the rear side of the moving bar. A limiting rod is slidably connected inside the two limiting holes. The limiting rod is fixed inside the fixed frame. The fixed frame has a first motor mounted on the upper side. The output shaft of the first motor is fixed to the upper end of the bidirectional screw. The left end of the air extraction assembly is connected to the two moving bars. Cleaning assemblies are installed on the sides of the two moving bars. Atomization spraying assemblies are installed on the rear side of the two moving bars. The input end of the first motor is electrically connected to the output end of the external control switch group. The height of the atomization spraying assembly and the cleaning assembly is adjusted by the adjusting assembly.
[0008] Further, the atomization spraying assembly comprises a fixing block, a spraying barrel and an atomization nozzle, the rear side of the moving strip is fixed with the fixing block, a connecting hole is formed in the right side of the fixing block, the spraying barrel is fixed in the connecting hole, uniformly distributed discharge ports are formed in the circumferential surface of the spraying barrel, and the atomization nozzle is fixed in the discharge ports, and the surface of the aluminum foil is coated with oil through the atomization spraying assembly.
[0009] Further, the cleaning assembly comprises shafts, second motors, fixed tubes, bristles and sponge wiping tubes, two corresponding shafts are rotationally connected to the front and rear ends of the left side of the moving strip, the circumferential surfaces of the two shafts at the front are both fixed with fixed tubes, the circumferential surfaces of the fixed tubes are both fixed with uniformly distributed bristles, the circumferential surfaces of the two shafts at the rear are both fixed with sponge wiping tubes, two corresponding second motors are mounted on the right side of the moving strip, the output shafts of the second motors are fixed at the right ends of the shafts adjacent to the second motors, and the input ends of the second motors are electrically connected to the output ends of the control switch group outside, so that the surface of the aluminum foil is cleaned through the cleaning assembly.
[0010] Further, the air extraction assembly comprises an air extraction box, a barrier net, an air extraction fan, an air extraction hose, a connecting hose and an air inlet box, the upper side of the bottom plate is fixed with the air extraction box, the inside of the air extraction box is fixed with the barrier net, the right end in the air extraction box is mounted with the air extraction fan, the inside of the air inlet arranged on the left side of the air extraction box is fixed with the air extraction hose, the left end of the air extraction hose is fixed with the connecting hose, the connecting hose is communicated with the air extraction hose, the left side of the moving strip is fixed with the air inlet box, the upper and lower ends of the connecting hose are fixed in the inside of two air outlet arranged on the right side of the two air inlet boxes respectively, the two air inlet boxes are located between the four shafts, and the input end of the air extraction fan is electrically connected to the output end of the control switch group outside, so that the residues cleaned from the upper and lower sides of the aluminum foil are extracted through the air extraction assembly.
[0011] Further, the front side of the air extraction box is provided with a material taking opening, and the inside of the material taking opening is hinged with a baffle, so that the user can take out the residues in the air extraction box through the material taking opening.
[0012] Compared with the prior art, the atomization device for the surface of an aluminum foil has the following advantages:
[0013] 1. By setting up the cleaning component, the aluminum foil to be atomized and sprayed with oil is placed between the four upper and lower rotating shafts during use. Then, the aluminum foil is controlled to move backward. During its backward movement, the four first motors are activated, causing the four rotating shafts to rotate. The rotation of the two rotating shafts on the front side drives all the brush bristles to rotate and clean the upper and lower sides of the aluminum foil. After cleaning, the exhaust fan is activated to draw the residue generated on the aluminum foil into the exhaust box through the two air inlets. The rotation of the two rotating shafts on the rear side drives the two sponge wiping tubes to rotate and wipe the aluminum foil that is moving backward. After wiping, the residue on the surface of the aluminum foil can be avoided, which facilitates the subsequent atomization and spraying of oil.
[0014] 2. By setting up an atomizing spraying component, the oil to be sprayed on the aluminum foil is injected into the two spraying tanks as the aluminum foil moves backward. The oil inside the two spraying tanks will be evenly sprayed onto the upper and lower sides of the aluminum foil through all the atomizing nozzles. This can effectively improve the spraying efficiency and ensure the uniformity of the spraying. Attached Figure Description
[0015] Fig. 1 This is a schematic diagram of the front structure of this utility model;
[0016] Fig. 2 This is a schematic diagram of the rear structure of this utility model;
[0017] Fig. 3 This is a front sectional view of the present invention.
[0018] In the diagram: 1. Base plate, 2. Adjustment assembly, 21. Fixed frame, 22. Moving bar, 23. Bidirectional screw, 24. Limiting rod, 25. First motor, 3. Atomizing spraying assembly, 31. Fixing block, 32. Spraying bucket, 33. Atomizing nozzle, 4. Cleaning assembly, 41. Rotating shaft, 42. Second motor, 43. Fixing pipe, 44. Brush bristles, 45. Sponge wiping pipe, 5. Suction assembly, 51. Suction box, 52. Barrier net, 53. Suction fan, 54. Suction hose, 55. Connecting hose, 56. Air inlet box, 6. Baffle. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figs. 1-3 This embodiment provides a technical solution: an aluminum foil surface atomization device, including a base plate 1 and an adjustment component 2;
[0021] The bottom plate 1 is provided with an air extraction assembly 5 on the upper side, which comprises an air extraction box 51, a barrier net 52, an air extraction fan 53, an air extraction hose 54, a connecting hose 55 and an air inlet box 56. The air extraction box 51 is fixed on the upper side of the bottom plate 1, the barrier net 52 is fixed in the air extraction box 51, the air extraction fan 53 is installed at the right end in the air extraction box 51, the air extraction hose 54 is fixed in the air inlet on the left side of the air extraction box 51, the connecting hose 55 is fixed at the left end of the air extraction hose 54, the connecting hose 55 is communicated with the air extraction hose 54, the air inlet box 56 is fixed on the left side of the moving strip 22, the upper and lower ends of the connecting hose 55 are respectively fixed in the two air outlets on the right side of the two air inlet boxes 56, the two air inlet boxes 56 are located between the four rotating shafts 41, and the input end of the air extraction fan 53 is electrically connected with the output end of the external control switch group. The air extraction assembly 5 is arranged to extract the residues cleaned from the upper and lower sides of the aluminum foil.
[0022] The adjusting assembly 2 comprises a fixed frame 21, a moving strip 22, a bidirectional screw rod 23, a limiting rod 24 and a first motor 25, the left end of the upper side of the bottom plate 1 is fixed with the fixed frame 21, the inside of the fixed frame 21 is provided with two corresponding moving strips 22, the front side edge of the moving strip 22 is provided with a threaded hole, the two threaded holes are oppositely threaded, the inside of the two threaded holes is threadedly connected with the bidirectional screw rod 23, the bidirectional screw rod 23 is welded by two threaded rods with opposite threads, the bidirectional screw rod 23 is rotationally connected in the inside of the fixed frame 21, the rear side edge of the moving strip 22 is provided with a limiting hole, the inside of the two limiting holes is slidably connected with the limiting rod 24, the limiting rod 24 is fixed in the inside of the fixed frame 21, the upper side of the fixed frame 21 is provided with the first motor 25, the output shaft of the first motor 25 is fixed at the upper end of the bidirectional screw rod 23, the left end of the air extraction assembly 5 is connected with the two moving strips 22, the side surface of the two moving strips 22 is provided with the cleaning assembly 4, the rear side of the two moving strips 22 is provided with the atomizing spraying assembly 3, the input end of the first motor 25 is electrically connected with the output end of the control switch group, the atomizing spraying assembly 3 comprises a fixed block 31, a spraying barrel 32 and an atomizing spray head 33, the rear side of the moving strip 22 is fixed with the fixed block 31, the right side of the fixed block 31 is provided with a connecting hole, the connecting hole is fixed with the spraying barrel 32 in the inside, the circumferential surface of the spraying barrel 32 is provided with uniformly distributed discharge ports, the inside of the discharge port is fixed with the atomizing spray head 33, the cleaning assembly 4 comprises a rotating shaft 41, a second motor 42, a fixed tube 43, a brush 44 and a sponge wiping tube 45, the front and rear ends of the left side of the moving strip 22 are rotationally connected with two corresponding rotating shafts 41, the circumferential surface of the two rotating shafts 41 on the front side is fixed with the fixed tube 43, the circumferential surface of the fixed tube 43 is fixed with uniformly distributed brushes 44, the circumferential surface of the two rotating shafts 41 on the rear side is fixed with sponge wiping tubes 45, the right side of the moving strip 22 is provided with two corresponding second motors 42, the output shaft of the second motor 42 is fixed at the right end of the rotating shaft 41 adjacent to it, the input end of the second motor 42 is electrically connected with the output end of the control switch group, the surface of the aluminum foil is cleaned by the cleaning assembly 4, the surface of the aluminum foil is oiled by the atomizing spraying assembly 3, and the height of the atomizing spraying assembly 3 and the cleaning assembly 4 is adjusted by the adjusting assembly 2.
[0023] The front side of the air extraction box 51 is provided with a material taking opening, and the inside of the material taking opening is hinged with the baffle 6, so that the user can take out the residues in the air extraction box 51.
[0024] The working principle of the aluminum foil surface atomizing device is as follows: in the process of use, first, the aluminum foil to be atomized and sprayed is placed between the upper and lower four rotating shafts 41, then the first motor 25 is started to make the bidirectional screw rod 23 rotate, the bidirectional screw rod 23 rotates to drive the two moving strips 22 to approach, so that the two sponge wiping pipes 45 and the bristles 44 on the surfaces of the two fixed pipes 43 are attached to the upper and lower sides of the aluminum foil, after the attachment, the aluminum foil is controlled to move backward, in the process of moving backward, the four first motors 25 are started to make the four rotating shafts 41 rotate, the two rotating shafts 41 on the front side rotate to drive all the bristles 44 to rotate to clean the upper and lower sides of the aluminum foil, after the cleaning, the air suction fan 53 is started to suck the residues generated on the aluminum foil into the inside of the air suction tank 51 through the two air inlet boxes 56, the two rotating shafts 41 on the rear side rotate to drive the two sponge wiping pipes 45 to rotate to wipe the aluminum foil moving backward, after the wiping, residues on the surface of the aluminum foil can be avoided, then the oil to be sprayed on the aluminum foil is injected into the inside of the two spraying barrels 32, the oil in the inside of the two spraying barrels 32 is uniformly sprayed onto the upper and lower sides of the aluminum foil through all the atomizing nozzles 33 on the upper and lower sides, in this way, the spraying efficiency can be effectively improved, and the spraying uniformity can be ensured.
[0025] It is worth noting that the external control switch group disclosed in the above embodiment is provided with buttons corresponding to the first motor 25, the second motor 42 and the air suction fan 53 one by one, the first motor 25 and the second motor 42 can be selected as 1LE0003 three-phase asynchronous motors, and the air suction fan 53 can be freely configured according to actual conditions.
[0026] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion by using the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, is also included in the patent protection range of the utility model.
Claims
1. An apparatus for atomizing the surface of an aluminum foil, characterized by: It comprise base plate (1) and adjusting assembly (2); Base plate (1): the upper side is provided with suction assembly (5); Adjusting assembly (2): it contains fixed frame (21), mobile strip (22), bidirectional screw rod (23), limiting rod (24) and first motor (25), the left end of the upper side of base plate (1) is fixed with fixed frame (21), the inside of fixed frame (21) is provided with two corresponding mobile strips (22), the front side of mobile strip (22) is provided with threaded hole, two threaded holes are opposite in thread, the inside of two threaded holes is connected with bidirectional screw rod (23) in thread, bidirectional screw rod (23) is welded by two threaded rods of opposite thread, bidirectional screw rod (23) is rotatably connected in the inside of fixed frame (21), the rear side of mobile strip (22) is provided with limiting hole, the inside of two limiting holes is slidably connected with limiting rod (24), limiting rod (24) is fixed in the inside of fixed frame (21), the upper side of fixed frame (21) is provided with first motor (25), the output shaft of first motor (25) is fixed in the upper end of bidirectional screw rod (23), the left end of suction assembly (5) is connected with two mobile strips (22), the side of two mobile strips (22) is provided with cleaning assembly (4), the rear side of two mobile strips (22) is provided with atomization spraying assembly (3), the input end of first motor (25) is electrically connected with the output end of external control switch group.
2. An apparatus for atomizing the surface of an aluminum foil as defined in claim 1, wherein: The atomization spraying assembly (3) contains fixed block (31), spraying barrel (32) and atomization spray head (33), the rear side of the mobile strip (22) is fixed with the fixed block (31), the right side of the fixed block (31) is provided with a connecting hole, the inside of the connecting hole is fixed with the spraying barrel (32), the circumferential surface of the spraying barrel (32) is provided with uniformly distributed discharge ports, the inside of the discharge port is fixed with the atomization spray head (33).
3. The aluminum foil surface atomizing device according to claim 1, characterized in that: The cleaning assembly (4) contains shaft (41), second motor (42), fixed tube (43), brush (44) and sponge wiping tube (45), the front and rear ends of the left side of the mobile strip (22) are rotatably connected with two corresponding shafts (41), the circumferential surface of the two front shafts (41) is fixed with a fixed tube (43), the circumferential surface of the fixed tube (43) is fixed with uniformly distributed brush (44), the circumferential surface of the two rear shafts (41) is fixed with sponge wiping tube (45), the right side of the mobile strip (22) is provided with two corresponding second motors (42), the output shaft of the second motor (42) is fixed in the right end of the shaft (41) adjacent to it, the input end of the second motor (42) is electrically connected with the output end of the external control switch group.
4. The aluminum foil surface atomizing device according to claim 1, characterized in that: Said air extraction assembly (5) contains air extraction box (51), barrier net (52), air extraction fan (53), air extraction hose (54), connecting hose (55) and air inlet box (56), the upper side of said bottom plate (1) is fixed with air extraction box (51), the inside of said air extraction box (51) is fixed with barrier net (52), the right end inside of said air extraction box (51) is installed with air extraction fan (53), the inside of the air inlet of the left side of said air extraction box (51) is fixed with air extraction hose (54), the left end of said air extraction hose (54) is fixed with connecting hose (55), the connecting hose (55) is communicated with air extraction hose (54), the left side of said moving strip (22) is fixed with air inlet box (56), the upper and lower ends of said connecting hose (55) are respectively fixed in the inside of the two air outlets of the right side of two air inlet boxes (56), two air inlet boxes (56) are located between four rotating shafts (41), the input end of said air extraction fan (53) is electrically connected with the output end of external control switch group.
5. An apparatus for atomizing the surface of an aluminum foil as defined in claim 4, wherein: The front side of said air extraction box (51) is opened with taking-out port, the inside of said taking-out port is hinged with baffle (6).