Edge banding machine
By using a glue-applying roller and an adjustable glue gate in the edge banding machine, combined with a sensing mechanism and controller, the glue application amount is automatically adjusted, solving the problem of uneven glue application in the middle and ends of the board edge, thus improving the applicability and glue application efficiency of the edge banding machine.
Patent Information
- Application Number
- CN202423070120.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Existing edge banding machines cannot meet the different glue application needs of the middle and ends of the board edges, resulting in insufficient glue at the ends where corners are missing or there are holes, and excessive glue application in the middle, causing waste or overflow.
Design an edge banding machine that uses a glue application roller and an adjustable glue gate. The glue gate opening is automatically adjusted by a sensing mechanism and a controller, and the amount of glue applied is adjusted according to the edge position of the board to ensure sufficient glue application at the ends and reduce waste in the middle.
This technology allows for the application of adhesive at different locations along the edge of the board, improving the applicability of the edge banding machine, avoiding glue waste and overflow, and ensuring even adhesive application at the ends and in the middle.
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Figure CN223698222U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of edge banding machine, especially relates to an edge banding machine. BACKGROUND
[0002] For the plate needing to be edge banded, because there is a certain corner drop or hole condition in the four end portions of the plate in the pre-milling cutter process of the edge banding machine and the re-cutting process of the electronic saw, the four end portion regions need to be filled with more glue, and the middle portion of the plate edge does not need so much glue. If the glue coating amount on the plate edge is uniformly increased to fill the gap of the four end portions, too much glue will overflow from the middle portion of the plate edge, causing waste. If the glue coating amount is uniformly set according to the need of the middle portion of the plate edge, the end portion of the plate edge will not be able to play a waterproof effect due to the gap, and eventually the plate will swell due to the siphon phenomenon. SUMMARY
[0003] The utility model discloses an edge banding machine which can uniformly coat glue and take into account the different glue coating needs of the middle portion and the end portion of the plate edge.
[0004] The utility model discloses an edge banding machine which can uniformly coat glue and take into account the different glue coating needs of the middle portion and the end portion of the plate edge.
[0005] The glue roller has a ring-shaped glue coating surface, and the glue roller can rotate along the central axis thereof;
[0006] The glue channel has a glue outlet facing the glue coating surface, and the glue channel is used for passing glue and discharging the glue from the glue outlet to the glue coating surface;
[0007] The glue door is arranged in the glue channel and is used for controlling the amount of glue discharged from the glue outlet, the glue door has a first opening degree and a second opening degree, and the amount of glue coated on the glue coating surface by the glue door at the first opening degree is greater than the amount of glue coated on the glue coating surface by the glue door at the second opening degree.
[0008] As one of the possible implementation manners, the edge banding machine further comprises a driving member connected to the glue door and used for driving the glue door to switch between the first opening degree and the second opening degree.
[0009] As one of the possible implementation manners, the edge banding machine further comprises a controller capable of controlling the driving member to keep the first opening degree first, switch to the second opening degree and keep the second opening degree, and then switch to the first opening degree and keep the first opening degree.
[0010] As one possible implementation, the edge banding machine further comprises a sensing mechanism for sensing the position of the edge of the board contacted by the glue applying surface, and the controller is capable of controlling the glue door to switch between the first opening degree and the second opening degree according to the sensing result of the sensing mechanism.
[0011] As one possible implementation, the controller is capable of controlling the glue door to keep the first opening degree when the sensing mechanism senses that the edge of the board contacted by the glue applying surface is the end portion, and controlling the glue door to switch to the second opening degree when the sensing mechanism senses that the edge of the board contacted by the glue applying surface is the middle portion.
[0012] As one possible implementation, the sensing mechanism comprises a travel switch for starting the controller when the board passes a preset position.
[0013] As one possible implementation, the edge banding machine further comprises a workbench, and the glue applying roller is rotatably connected to the workbench, and the glue applying channel is connected to the workbench.
[0014] As one possible implementation, the edge banding machine further comprises a mounting cover connected to the workbench and covering the glue applying roller, and the mounting cover is formed with an opening, and the glue applying roller exposes part of the glue applying surface at the opening.
[0015] As one possible implementation, the driving member is a pneumatic cylinder, and the output end of the pneumatic cylinder is connected to the glue door, and the edge banding machine further comprises a connecting rod connected to the mounting cover and the pneumatic cylinder.
[0016] As one possible implementation, the edge banding machine further comprises a glue scraping plate connected to the mounting cover, and the end portion of the glue scraping plate abuts against the glue applying surface, and the glue applying surface applies glue to the upstream of the glue scraping plate.
[0017] The technical effect of the utility model relative to prior art is: when using, the plate can be moved horizontally along the normal of the center axis of the glue applying surface, and the edge surface of the plate always abuts against the glue applying surface during the movement of the plate. When one end of the edge surface of the plate abuts against the glue applying surface, the glue door can be switched to the first opening degree to increase the amount of glue applied to the end of the edge surface of the plate, so that the corner and gap of the end of the edge surface of the plate are better coated. When the plate moves to the middle of the edge surface and the middle of the edge surface abuts against the glue applying surface, the glue door can be switched to the second opening degree to reduce the amount of glue applied to the middle of the edge surface of the plate, so that glue overflow is avoided. Then when the plate continues to move to the other end of the edge surface and the other end of the edge surface abuts against the glue applying surface, the glue door can be switched to the first opening degree again to increase the amount of glue applied to the end of the edge surface of the plate, so that the corner and gap of the end of the edge surface of the plate are better coated.
[0018] In this way, the edge banding machine can adjust the amount of glue applied to the edge surface of the plate by setting the glue door and adjusting the opening degree of the glue door according to the moving position of the plate, so that the edge surface of the plate is glued according to the need for the amount of glue on different positions of the edge surface of the plate, and the applicability of the edge banding machine is improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the description of the embodiments of the utility model or prior art. Obviously, the following described drawings are only some embodiments of the utility model, and other drawings can be obtained according to these drawings without creative labor for those skilled in the art.
[0020] Figure 1 It is the perspective view of the edge banding machine provided by the embodiments of the utility model;
[0021] Figure 2 It is the top view of the working state of the edge banding machine provided by the embodiments of the utility model;
[0022] Figure 3 It is the top view of the working state of the edge banding machine provided by the embodiments of the utility model, wherein the glue applying surface contacts one end of the edge surface of the plate;
[0023] Figure 4 It is the top view of the working state of the edge banding machine provided by the embodiments of the utility model, wherein the glue applying surface contacts the middle of the edge surface of the plate;
[0024] Figure 5 It is the top view of the working state of the edge banding machine provided by the embodiments of the utility model, wherein the glue applying surface contacts the other end of the edge surface of the plate;
[0025] Reference numerals:
[0026] 10, glue roller; 101, glue surface; 20, glue door; 30, driving member; 30a, air cylinder; 31, cylinder body; 32, piston; 40, workbench; 50, mounting cover; 501, notch; 60, connecting rod; 70, glue scraping plate. DETAILED DESCRIPTION
[0027] The embodiments of the present application will be described in detail below, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, and are intended to explain the present application, and cannot be understood as a limitation of the present application.
[0028] In the description of the present application, it is understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0029] In the present embodiment, according to the XYZ rectangular coordinate system defined in Figure 1 the right side of the X-axis positive direction is defined as right, the left side of the X-axis negative direction is defined as left; the front side of the Y-axis positive direction is defined as front, the rear side of the Y-axis negative direction is defined as rear; the upper side of the Z-axis positive direction is defined as upper, the lower side of the Z-axis negative direction is defined as lower.
[0030] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0031] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on terms should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be direct connection, also can through intermediate medium indirectly connect, can be two element inside's intercommunication or two element's interaction relationship.For the ordinary skill in the art, can understand the concrete meaning of the above terms in the utility model according to specific circumstances.
[0032] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the following will be further described in detail with the utility model combining with the drawings and examples.
[0033] The utility model embodiment provides a kind of edge banding machine, which is used to coat glue on the edge of plate.The plate has two plate surfaces opposite to each other, and a peripheral side surface surrounding the two plate surfaces, which is generally formed by cutting, thus exposing the internal wood.The edge banding machine is used to coat glue on the edge surface to encapsulate the exposed wood through the glue and achieve waterproof effect.
[0034] In the following examples, a square plate is taken as an example for description.The edge of the plate is four, i.e., the peripheral side surface includes four edge surfaces connected end to end in a ring shape, each edge surface extends along a straight line, and the two connected edge surfaces are perpendicular to each other.Each edge surface has two end portions and a middle portion, the middle portion is between the two end portions, and the length of the end portion is determined according to the length of the area where the corner or gap appears on the edge surface.
[0035] Please refer to Figure 1 and Figure 2 The edge banding machine includes a glue roller 10, a glue coating channel and a glue door 20.
[0036] The glue roller 10 has a ring-shaped glue coating surface 101, and the glue roller 10 can rotate along its central axis.The glue coating surface 101 can also be opposite to the central axis of the glue roller 10, i.e., the glue coating surface 101 is the peripheral side surface of the glue roller 10, or the glue coating surface 101 can be the end surface of the glue roller 10, as long as it can realize the glue coating action on the edge of the plate through rotation.The rotation of the glue roller 10 can be realized in an electric or manual manner, which is not limited here.It should be noted that the rotation speed of the glue roller 10 also affects the amount of glue on the edge surface of the plate, for example, the faster the rotation speed, the more glue, and the slower the rotation speed, the less glue.
[0037] The glue channel has a glue outlet facing the glue applying surface 101, and is used for conveying glue to the glue applying surface 101 through the glue outlet. The glue can be conveyed to the glue channel from the glue storage cavity through the conveying structure or manually, and then discharged to the glue applying surface 101 through the glue outlet of the glue channel. The glue applying surface 101 rotates with the glue applying roller 10, and can apply glue to the edge surface of the board abutting against the glue applying roller 10 during rotation.
[0038] The glue gate 20 is arranged in the glue channel and is used to control the amount of glue discharged from the glue outlet. The amount of glue discharged from the glue outlet can be controlled by the size of the opening of the glue gate 20. Specifically, the glue gate 20 has a first opening and a second opening, and the first opening is larger than the second opening. Thus, the amount of glue applied to the glue applying surface 101 by the glue gate 20 at the first opening is greater than the amount of glue applied to the glue applying surface 101 by the glue gate 20 at the second opening.
[0039] Please refer to Figures 3 to 5 When in use, the board can be moved horizontally along the normal of the center axis of the glue applying surface 101, and the edge surface of the board abuts against the glue applying surface 101 during movement. When one end of the edge surface of the board abuts against the glue applying surface 101, the glue gate 20 can be switched to the first opening to increase the amount of glue applied to the end of the edge surface of the board, so as to better realize the full coverage of the corner and gap at the end of the edge surface of the board. When the board moves to the middle of the edge surface abutting against the glue applying surface 101, the glue gate 20 can be switched to the second opening to reduce the amount of glue applied to the middle of the edge surface of the board, so as to avoid waste caused by glue overflow. Then, when the board continues to move to the other end of the edge surface abutting against the glue applying surface 101, the glue gate 20 can be switched back to the first opening to increase the amount of glue applied to the end of the edge surface of the board, so as to better realize the full coverage of the corner and gap at the end of the edge surface of the board.
[0040] In this way, the edge banding machine can adjust the amount of glue applied to the edge surface of the board by arranging the glue gate 20 and adjusting the opening of the glue gate 20 according to the moving position of the board, so as to apply glue to the edge surface of the board according to the needs of the glue amount at different positions on the edge surface of the board, thereby improving the applicability of the edge banding machine.
[0041] Please refer to Figure 1 In some embodiments, the edge banding machine further comprises a driving member 30 connected to the glue gate 20 and used to drive the glue gate 20 to switch between the first opening and the second opening. The arrangement of the driving member 30 enables the opening of the glue gate 20 to be switched automatically, thereby saving labor costs.
[0042] In other embodiments, the opening degree of the glue door 20 can also be manually adjusted, so that the opening degree of the glue door 20 can be adjusted by manually observing the position of the plate, and the numerical control parameters of the edge banding machine do not need to be adjusted for different plates. The opening degree of the glue door 20 can also be more than the first opening degree and the second opening degree, and a plurality of levels of opening degrees can be set to adapt to different needs of different positions for the glue application amount. In addition, the opening degree of the glue door 20 can also be gradually changed from the first opening degree to the second opening degree or from the second opening degree to the first opening degree, which is not limited here.
[0043] Optionally, the driving member 30 is a pneumatic cylinder 30a, which can drive the glue door 20 through the reciprocating movement of the piston 32. The cylinder body 31 of the pneumatic cylinder 30a can be fixed in position, and the output end of the piston 32 rod is connected with the glue door 20.
[0044] Please refer to Figures 3 to 5 In some embodiments, the edge banding machine further comprises a controller, which can control the driving member 30 to make the glue door 20 first maintain the first opening degree, then switch to the second opening degree and maintain the second opening degree, and finally switch to the first opening degree and maintain the first opening degree. In this way, the edge banding machine realizes the automatic driving of the driving member 30 through the setting of the controller, without manual intervention, and the control is more accurate and efficient. The controller can control the driving member 30 to increase the glue application amount on the edge surface of the plate first, then reduce it, and then increase it again, so as to adapt to the needs of different positions on the edge surface of the plate for the glue application amount.
[0045] In some embodiments, the edge banding machine further comprises a sensing mechanism for sensing the position of the edge surface of the plate contacted by the glue application surface 101, and the controller can control the glue door 20 to switch between the first opening degree and the second opening degree according to the sensing result of the sensing mechanism. In this way, the controller can know the position of the plate through the sensing of the sensing mechanism, and adaptively adjust the opening degree of the glue door 20 according to the position of the edge surface on which the glue application surface 101 abuts, so as to realize the automatic control of the glue application amount. The sensing method of the sensing mechanism includes but is not limited to photoelectric sensing, infrared sensing, Hall sensing, pressure sensing, etc.
[0046] Optionally, the controller can control the glue door 20 to maintain the first opening degree when the sensing mechanism senses that the glue application surface 101 contacts the end part of the edge surface of the plate, and control the glue door 20 to switch to the second opening degree when the sensing mechanism senses that the glue application surface 101 contacts the middle part of the edge surface of the plate. In this way, the controller can control the driving member 30 to make the glue application amount on the end part of the edge surface of the plate greater than the glue application amount on the middle part of the edge surface of the plate.
[0047] Optionally, the sensing mechanism comprises a travel switch, which is used to start the controller when the plate passes the preset position. When the plate has not yet been transported to the vicinity of the edge banding machine, the controller can be in an off state. When the plate moves towards the glue applying surface 101 and touches the travel switch during the movement, the travel switch starts the controller, the controller is powered on, and the time when the end and middle part of the edge surface of the plate reaches the glue applying surface 101 can be calculated, so that the glue door 20 is switched to the appropriate opening degree at the corresponding time, thereby achieving different glue applying amounts on different positions of the edge surface of the plate.
[0048] Please refer to Figures 3 to 5 For example, the controller controls the driving member 30 to keep the glue door 20 at the first opening degree within 1-2 seconds after the controller is started, controls the driving member 30 to keep the glue door 20 at the second opening degree within 2-4 seconds, and controls the driving member 30 to keep the glue door 20 at the first opening degree within 4-5 seconds. Correspondingly, one end of the edge surface of the plate contacts the glue applying surface 101 within 1-2 seconds, the middle part of the edge surface of the plate contacts the glue applying surface 101 within 2-4 seconds, and the other end of the edge surface of the plate contacts the glue applying surface 101 within 4-5 seconds.
[0049] Please refer to Figure 1 In some embodiments, the edge banding machine further comprises a workbench 40, the glue applying roller 10 is rotationally connected to the workbench 40, and the glue applying channel is connected to the workbench 40. The workbench 40 is used to provide support for the glue applying roller 10 and the glue applying channel, so that the glue applying roller 10 and the glue applying channel form an integral whole, facilitating transportation and use.
[0050] Optionally, the sensing mechanism, the controller and the driving member 30 can also be all arranged on the workbench 40, or at least one of them can be independently arranged, which is not limited herein.
[0051] Optionally, the cylinder body 31 of the air cylinder 30a is connected to the workbench 40, and the connection mode can be direct connection or indirect connection, which is not limited herein.
[0052] Please refer to Figure 1 In some embodiments, the edge banding machine further comprises a mounting cover 50, which is connected to the workbench 40 and covers the glue applying roller 10. The mounting cover 50 forms an opening 501, and the glue applying surface 101 of the glue applying roller 10 is exposed at the opening 501. The mounting cover 50 can protect the glue applying roller 10, so that the glue on the glue applying roller 10 that is not in use is prevented from being applied to other structural members or being adhered to dust or other impurities. The glue applying channel can be formed by surrounding the mounting cover 50.
[0053] Optionally, the edge banding machine further comprises a connecting rod 60 connected to the mounting cover 50 and the cylinder 30a. In this way, the cylinder body 31 of the cylinder 30a is indirectly connected to the workbench 40 through the connecting rod 60. The connecting rod 60 can adapt to the length of the flagpole and fix the position of the cylinder body 31, so that the cylinder 30a can accurately control the glue door 20.
[0054] Please refer to Figure 1 In some embodiments, the edge banding machine further comprises a glue scraping plate 70 connected to the mounting cover 50, and the end of the glue scraping plate 70 abuts against the glue applying surface 101, and the glue applying area of the plate material is located upstream of the glue scraping plate 70. The glue scraping plate 70 can scrape off the glue on the glue applying surface 101 after the glue applying surface 101 finishes applying glue to the edge surface of the plate material, so as to prevent the glue on the glue applying surface 101 from being air-dried and solidified, causing the glue applying roller 10 to become thicker and affecting the glue applying accuracy in the later period.
[0055] The above is only a preferred embodiment of the present application, and only the technical principle of the present application is specifically described. These descriptions are only for explaining the principle of the present application, and cannot be interpreted as limiting the protection scope of the present application in any way. Based on the above explanation, any modification, equivalent replacement and improvement within the spirit and principle of the present application, and other specific embodiments of the present application that can be thought of by those skilled in the art without creative labor, should be included in the protection scope of the present application.
Claims
1. An edge banding machine, characterized in that, The edge banding machine comprises: a glue roller having a ring-shaped glue applying surface, the glue roller being rotatable about a central axis thereof; a glue channel having a glue outlet facing the glue applying surface, the glue channel being configured to allow glue to pass therethrough and be discharged from the glue outlet to the glue applying surface; a glue gate arranged in the glue channel and configured to control the amount of glue discharged from the glue outlet, the glue gate having a first opening degree and a second opening degree, the amount of glue applied to the glue applying surface by the glue gate at the first opening degree being greater than the amount of glue applied to the glue applying surface by the glue gate at the second opening degree.
2. The edge banding machine of claim 1, wherein, The edge banding machine further comprises a driving member connected to the glue gate and configured to drive the glue gate to switch between the first opening degree and the second opening degree.
3. The edge banding machine of claim 2, wherein, The edge banding machine further comprises a controller configured to control the driving member to cause the glue gate to first maintain the first opening degree, then switch to the second opening degree and maintain the second opening degree, and finally switch to the first opening degree and maintain the first opening degree.
4. The edge banding machine of claim 3, wherein, The edge banding machine further comprises a sensing mechanism configured to sense the position of the edge surface of the board contacted by the glue applying surface, the controller being configured to control the glue gate to switch between the first opening degree and the second opening degree according to the sensing result of the sensing mechanism.
5. The edge banding machine of claim 4, wherein, The controller is configured to control the glue gate to maintain the first opening degree when the sensing mechanism senses that the edge surface contacted by the glue applying surface is an end portion of the edge surface of the board, and control the glue gate to switch to the second opening degree when the sensing mechanism senses that the edge surface contacted by the glue applying surface is a middle portion of the edge surface of the board.
6. The edge banding machine of claim 4, wherein, The sensing mechanism comprises a travel switch configured to activate the controller when the board passes a preset position.
7. The edge banding machine of claim 2, wherein, The edge banding machine further comprises a workbench, the glue roller being rotatably connected to the workbench, and the glue channel being connected to the workbench.
8. The edge banding machine of claim 7, wherein, The edge banding machine further comprises a mounting cover connected to the workbench and covering the glue roller, the mounting cover being formed with an opening, and the glue roller exposing a portion of the glue applying surface at the opening.
9. The edge banding machine of claim 8, wherein, The driving member is a pneumatic cylinder, an output end of the pneumatic cylinder being connected to the glue gate, and the edge banding machine further comprises a connecting rod connected to the mounting cover and the pneumatic cylinder.
10. The edge banding machine of claim 8, wherein, The edge banding machine further comprises a glue scraping plate connected to the mounting cover, an end portion of the glue scraping plate abutting against the glue applying surface, and the glue applying surface applying glue to the board at an upstream position of the glue scraping plate.