Quick cleaning device for silicon slag waste
By installing inclined guide plates and assist roller assemblies inside the silicon slag collection box, combined with cleaning water pipes and screening mechanisms, the problem of silicon slag caking inside the collection box is solved, achieving rapid cleaning and efficient separation, and improving the efficiency of silicon slag cleaning.
Patent Information
- Application Number
- CN202423269465.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Silica slag tends to clump together inside the collection box during the collection process, making cleaning inconvenient and difficult to remove, thus affecting the cleaning effect.
A rapid cleaning device for silicon slag waste was designed, comprising a collection box, an inclined guide plate, a cleaning mechanism, a wastewater transfer box, and a screening mechanism. The device utilizes the inclined guide plate and the assist roller assembly to achieve rapid feeding, combined with pressurized cleaning through the cleaning water pipe and nozzle, and achieves rapid water filtration and material discharge through the screening plate and the pneumatic telescopic rod assembly, thereby improving cleaning efficiency.
It achieves rapid cleaning and efficient separation of silicon slag, avoids caking problems, and improves cleaning efficiency and ease of operation.
Smart Images
Figure CN223698662U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of silicon slag waste treatment, and particularly discloses a rapid cleaning device for silicon slag waste. BACKGROUND
[0002] Silicon slag is solid waste generated in the production process of industrial silicon, mainly composed of unreacted silicon raw materials, reaction aids and impurities. The silicon slag has a certain radioactivity and also contains high concentrations of heavy metals and other harmful substances. If not properly treated, it will cause serious environmental pollution. Therefore, the silicon slag needs to be collected into a collection box first, and then the collected silicon slag is uniformly cleaned.
[0003] However, after the silicon slag is collected into the collection box, the silicon slag collected earlier in the collection box is prone to hardening inside the collection box due to the long time-consuming collection operation, so that the silicon slag in the collection box is inconvenient to clean, affecting the cleaning effect of the silicon slag, and the silicon slag is also inconvenient to take out from the collection box. Therefore, the inventor provides a rapid cleaning device for silicon slag waste in order to solve the above problems. CONTENT OF THE UTILITY MODEL
[0004] The utility model aims at solving the problems that the traditional silicon slag is prone to hardening in the collection box during the collection process, and the silicon slag is inconvenient to clean and take out from the collection box.
[0005] In order to achieve the above purpose, the basic scheme of the utility model provides a rapid cleaning device for silicon slag waste, which comprises a collection box for containing silicon slag and a cleaning mechanism arranged in the collection box and used for cleaning the silicon slag. A feeding frame through which the silicon slag can enter is arranged at the top end of one side of the collection box. An inclined guide plate used for guiding the silicon slag to roll down to the bottom of the collection box is arranged in the collection box and connected with the feeding frame. A plurality of booster roller assemblies for facilitating the rolling of the silicon slag on the inclined guide plate are uniformly arranged on the inclined guide plate. The cleaning mechanism is arranged above the inclined guide plate. A sewage transfer box for collecting the cleaning sewage generated during the cleaning of the silicon slag is arranged at the bottom of the collection box. A drainage assembly for discharging the cleaning sewage is further arranged at the bottom of the sewage transfer box. A material collecting box for collecting the cleaned silicon slag is arranged at the bottom of one side of the collection box. A screening mechanism for separating the silicon slag from the sewage is further arranged between the material collecting box and the sewage transfer box in the collection box.
[0006] The principle and effect of the basic scheme are as follows:
[0007] 1. Compared with the prior art, the utility model discloses a tilt guide plate is arranged below the cleaning mechanism, and the silicon slag is supported during the cleaning process in the collecting box, the tilt guide plate is arranged through the cleaning mechanism cooperation, and the power roller assembly is utilized, so that the silicon slag realizes the quick feeding and quick cleaning in the collecting box, the sewage transfer tank and the screening mechanism are arranged, and the filtered water and screening treatment of the cleaned silicon slag are facilitated, through the processing flow of the silicon slag from entering the collecting box to cleaning and screening, not only the quick cleaning of the silicon slag is realized, but also the operation is quick, the silicon slag is prevented from being hardened due to the long processing time in the collecting box, the efficiency of the silicon slag cleaning is greatly improved, and the problems that the traditional silicon slag is easily hardened in the collecting box, the silicon slag is inconvenient to clean and take out from the collecting box are solved.
[0008] Further, the cleaning mechanism includes a plurality of cleaning water pipes evenly installed on the inner top of the collecting box and located above the tilt guide plate, a plurality of cleaning nozzles evenly and communicatively arranged on the bottom side of the cleaning water pipes, a water supply main pipe installed on one side of the top end of the collecting box and used for supplying water to all the cleaning water pipes, and a booster water valve installed on one end of the water supply main pipe close to the cleaning water pipes, and one end of the water supply main pipe away from the collecting box is connected with a water supply tank. By arranging the cleaning water pipes and the cleaning nozzles, the silicon slag guided on the tilt guide plate is pressurized and cleaned, so that the cleaning effect is better.
[0009] Further, a discharge port through which the silicon slag can enter the collecting tank from the collecting box is arranged between one side of the top end of the collecting tank and one side of the collecting box, the other side of the collecting box is provided with a water filtering tank arranged at the same height as the discharge port, the side of the water filtering tank close to the collecting tank is provided with a filter screen used for filtering sewage, the screening mechanism includes a screening plate rotatably connected between the inner walls of the two sides of the collecting box and located between the water filtering tank and the discharge port, a pneumatic telescopic rod assembly installed on the outer side of the collecting box and used for driving the screening plate to rotate, and a limiting plate member arranged in the collecting box and used for limiting the rotation angle of the screening plate, the filter screen is an arc-shaped screen plate with an inner diameter equal to the length of the screening plate, one end of the screening plate can rotate and slide on the surface of the filter screen, the lowest position of the end of the screening plate close to the discharge port in rotation is the bottom end of the discharge port, and the highest position of the end of the screening plate close to the discharge port in rotation is the top end of the discharge port. By arranging the discharge port, the water filtering tank and the screening plate, the collecting tank, the sewage transfer tank and the collecting tank can be separated by the screening plate, the screening plate is driven and adjusted to rotate by the pneumatic telescopic rod assembly, and the rotation angle of the screening plate is limited by the limiting plate member, so that the collecting tank, the sewage transfer tank and the collecting tank are combined into a three-way valve structure through the rotation of the screening plate, the collecting tank, the water filtering tank, the filter screen and the sewage transfer tank can be adjusted into a communication space by the screening plate, the sewage filtering of the cleaned silicon slag is realized, the collection and discharge of the sewage are facilitated, the collecting tank, the discharge port and the collecting tank can be adjusted into a communication space by the screening plate, and the discharging and collecting of the cleaned and filtered silicon slag are realized.
[0010] Further, the pneumatic telescopic rod assembly comprises an adjusting rod coaxially connected with one end of the screening plate and located outside the collecting box, a first pneumatic telescopic rod hingedly connected between the outside of the collecting box and one end of the adjusting rod, a second pneumatic telescopic rod hingedly connected between the outside of the collecting box and the other end of the adjusting rod, and a controller for controlling the telescopic movement of the first and second pneumatic telescopic rods. The adjusting rod is arranged in parallel with the screening plate, and the first and second pneumatic telescopic rods are symmetrically arranged on both sides of the adjusting rod. By coaxially connecting the adjusting rod with the screening plate and arranging the adjusting rod in parallel with the screening plate, the turning of the adjusting rod and the screening plate is synchronized, which facilitates more intuitive observation of the turning, orientation and working condition of the screening plate. By symmetrically hingedly connecting the first and second pneumatic telescopic rods on both sides of the adjusting rod, the adjusting rod and the screening plate can be reciprocally rotated and adjusted and controlled, and the screening plate can be switched between the two working conditions of water filtering and silicon slag discharging.
[0011] Further, the limiting plate comprises a first limiting plate arranged on the inner wall of one side of the collecting box and located outside the top end of the discharging port, and a second limiting plate arranged on the inner wall of one side of the collecting box and located outside the bottom end of the discharging port. The second limiting plate is located below the first limiting plate. By arranging the first and second limiting plates, the rotation angle of the screening plate can be limited, so that the screening plate can quickly complete the working condition switching.
[0012] Further, the assisting roller assembly comprises a mounting groove opened on the upper surface of the inclined guide plate and a plurality of rotating rollers rotatably connected between the inner walls on both sides of the mounting groove. By arranging the rotating rollers, the silicon slag on the inclined guide plate can be guided and assisted, and the feeding speed of the silicon slag can be improved.
[0013] Further, the drainage assembly comprises drainage pipes symmetrically arranged at both ends of the bottom of the collecting box and drainage valves mounted on the drainage pipes. By symmetrically arranging the drainage pipes and the drainage valves at the bottom of the collecting box, the sewage generated when the silicon slag is washed in the collecting box can be discharged. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0015] Figure 1 A structure perspective view of a silicon slag waste rapid cleaning device according to an embodiment of the present application is shown.
[0016] Figure 2A structure front view of a silicon slag waste rapid cleaning device is shown in the embodiment of the present application.
[0017] Figure 3 A structure rear view of a silicon slag waste rapid cleaning device is shown in the embodiment of the present application. DETAILED DESCRIPTION
[0018] In order to further illustrate the technical means and effects adopted by the utility model for achieving the predetermined utility model purposes, the specific implementation, structure, features and effects according to the utility model are described in detail as follows in combination with the drawings and preferred embodiments.
[0019] The reference signs in the drawings of the specification include: a collecting box 1, a feeding frame 2, an inclined guide plate 3, a sewage transfer box 4, a material collecting box 5, a cleaning water pipe 6, a cleaning spray head 7, a water supply main pipe 8, a booster water valve 9, a discharging port 10, a water filtering box 11, a filter screen 12, a screening plate 13, an adjusting rod 14, a first pneumatic telescopic rod 15, a second pneumatic telescopic rod 16, a first limiting plate 17, a second limiting plate 18, a mounting groove 19, a rotating roller 20, a drain pipe 21 and a drain valve 22.
[0020] A silicon slag waste rapid cleaning device, as shown in the embodiment Figure 1 The right top end of the collecting box 1 is provided with a feeding frame 2 through which the silicon slag can enter, and the collecting box 1 is provided with an inclined guide plate 3 which is installed in connection with the feeding frame 2 and is used for guiding the silicon slag to roll down to the bottom of the collecting box 1, and the inclined guide plate 3 is uniformly provided with three groups of booster roller assemblies which facilitate the rolling of the silicon slag on the inclined guide plate 3, the cleaning mechanism is located above the inclined guide plate 3, the inner bottom of the collecting box 1 is provided with a sewage transfer box 4 which is used for collecting the cleaning sewage generated by the cleaning of the silicon slag, and the bottom of the sewage transfer box 4 is further provided with a drain assembly which is used for discharging the cleaning sewage, the left bottom of the collecting box 1 is provided with a material collecting box 5 which is used for collecting the silicon slag after the cleaning is completed, and the inside of the collecting box 1 is further provided with a screening mechanism which is located between the material collecting box 5 and the sewage transfer box 4 and is used for separating the silicon slag from the sewage.
[0021] As shown in Figure 1 and Figure 3 The cleaning mechanism includes dozens of cleaning water pipes 6 which are uniformly installed on the inner top of the collecting box 1 and are located above the inclined guide plate 3, more than ten cleaning spray heads 7 which are uniformly and communicatively provided on the bottom side of the cleaning water pipes 6, a water supply main pipe 8 which is installed on the rear top end of the collecting box 1 and is used for supplying water to all the cleaning water pipes 6, and a booster water valve 9 which is installed on one end of the water supply main pipe 8 close to the cleaning water pipes 6, and the other end of the water supply main pipe 8 which is away from the collecting box 1 is connected with a water supply box.
[0022] As shown in Figure 2As shown, the right top end of the aggregate box 5 and the left side of the collecting box 1 are provided with a discharging port 10 allowing the silica residue to enter the aggregate box 5 from the collecting box 1, and the right side of the collecting box 1 is provided with a water filtering box 11 arranged at the same height as the discharging port 10, the side of the water filtering box 11 close to the aggregate box 5 is provided with a filter screen 12 for filtering sewage, the screening mechanism includes a screening plate 13 rotatably connected between the inner walls of the two sides of the collecting box 1 and located between the water filtering box 11 and the discharging port 10, a pneumatic telescopic rod assembly installed on the outside of the collecting box 1 and used to drive the screening plate 13 to rotate, and a limiting plate member arranged in the collecting box 1 for limiting the rotation angle of the screening plate 13, the filter screen 12 is an arc-shaped screen plate with an inner diameter equal to the length of the screening plate 13, the right end of the screening plate 13 can rotate and slide on the surface of the filter screen 12, and the lowest position of the left end of the screening plate 13 is the bottom end of the discharging port 10, and the highest position of the right end of the screening plate 13 is the top end of the discharging port 10.
[0023] As shown in the drawings, Figure 3 As shown, the pneumatic telescopic rod assembly includes an adjusting rod 14 coaxially connected with the rear end of the screening plate 13 and located on the outside of the collecting box 1, a first pneumatic telescopic rod 15 hingedly connected between the outside of the collecting box 1 and the left end of the adjusting rod 14, a second pneumatic telescopic rod 16 hingedly connected between the outside of the collecting box 1 and the right end of the adjusting rod 14, and a controller for controlling the telescopic movement of the first and second pneumatic telescopic rods 15 and 16, the controller includes but is not limited to a PLC controller, the adjusting rod 14 is arranged in parallel with the screening plate 13, and the first and second pneumatic telescopic rods 15 and 16 are symmetrically located on the left and right sides of the adjusting rod 14.
[0024] As shown in the drawings, Figure 2 As shown, the limiting plate member includes a first limiting plate 17 arranged on the left inner wall of the collecting box 1 and located to the right of the top end of the discharging port 10, and a second limiting plate 18 arranged on the left inner wall of the collecting box 1 and located to the right of the bottom end of the discharging port 10, and the second limiting plate 18 is located below the first limiting plate 17.
[0025] As shown in the drawings, Figure 2 As shown, the power roller assembly includes a mounting groove 19 opened on the upper surface of the inclined guide plate 3 and seven rotating rollers 20 rotatably connected between the inner walls of the two sides of the mounting groove 19.
[0026] As shown in the drawings, Figure 1 As shown, the drainage assembly includes drainage pipes 21 symmetrically arranged at the two ends of the bottom of the collecting box 1 and a drainage valve 22 installed on the drainage pipes 21.
[0027] In the specific implementation process of the utility model, before the silicon slag waste is cleaned, the adjusting rod 14 and the screening plate 13 are adjusted to the state of left high and right low, the first pneumatic telescopic rod 15 is controlled to extend and the second pneumatic telescopic rod 16 is controlled to contract by the controller, the screening plate 13 is adjusted to abut against the first limiting plate 17 at the left end of the screening plate 13 by clockwise rotation, and after the adjustment is completed, the collecting box 1 is in the communicating state with the filter screen 12 and the sewage transfer box 4, and the discharge opening 10 of the collecting box 5 is in the state of not communicating with the collecting box 1. Then the silicon slag waste is cleaned, the silicon slag is put into the collecting box 1 from the feeding frame 2, the cleaning water in the water supply tank is pressurized and delivered to the cleaning spray head 7 by opening the pressurized water valve 9, the drain pipe 21 is in the unobstructed state by opening the drain valve 22, after the silicon slag enters the collecting box 1, the silicon slag moves along the inclined direction of the inclined guide plate 3, and is sequentially subjected to the washing treatment of the dozens of cleaning water pipes 6, when passing through the three groups of booster roller assemblies, due to the inclined inertial movement of the silicon slag on the inclined guide plate 3, the silicon slag drives the booster roller to rotate, and the booster roller also provides boost power to the silicon slag, so that the silicon slag accelerates to roll on the inclined guide plate 3, and falls from the left end of the inclined guide plate 3 to the left end of the screening plate 13 below, since the screening plate 13 is in the state of left high and right low, the silicon slag falling on the left end of the screening plate 13 moves along the inclined direction of the screening plate 13 and accumulates on the right end of the screening plate 13, and the sewage generated after cleaning the silicon slag also flows along the inclined guide plate 3 and the screening plate 13 to the filter water tank 11, and then flows into the sewage transfer box 4 from the filter water tank 11 and is discharged from the drain pipe 21.
[0028] After a certain amount of silicon slag is cleaned, the silicon slag is loaded into the collecting box 5, the pressurized water valve 9 is closed, then the first pneumatic telescopic rod 15 is controlled to contract and the second pneumatic telescopic rod 16 is controlled to extend by the controller, the screening plate 13 is adjusted to the state of left low and right high by counterclockwise rotation, in the process of rotating the screening plate 13, the silicon slag on the screening plate 13 rolls to the direction of the discharge opening 10 along the inclined direction of the screening plate 13, and enters the collecting box 5 from the discharge opening 10, and the operation of collecting the cleaned silicon slag is completed.
[0029] Compared with the prior art, the utility model discloses the inclined guide plate 3 is set up below the cleaning mechanism, and the support is provided for the process of washing of the silicon residue in the collecting box 1, and the inclined guide plate 3 is set up through the cleaning mechanism cooperation and uses the power roller subassembly, and the silicon residue realizes quick feeding and quick washing in the collecting box 1, and through setting up sewage transfer box 4 and screening mechanism, the filtered water screening treatment of the silicon residue after washing is convenient, through the processing flow of the silicon residue from entering the collecting box 1 to washing and screening, not only realizes the quick washing of the silicon residue, and the operation is fast, avoids the situation that the silicon residue is hardened when the processing time of the silicon residue in the collecting box 1 is too long, greatly improves the efficiency of the silicon residue washing, solves the problem that the traditional silicon residue is easy to be hardened in the collecting box, is inconvenient for the silicon residue to be washed and the operation of taking out the silicon residue from the collecting box.
[0030] The above is only the preferred embodiment of the utility model, and does not limit the utility model in any form, although the utility model has disclosed the above with the preferred embodiment, however, is not used to limit the utility model, any person skilled in the art, within the scope of the technical scheme of the utility model, can make some more changes or modification of the equivalent embodiment of equivalent change using the disclosed technical content, but as long as not departing from the technical scheme of the utility model, according to the technical essence of the utility model, any brief modification, equivalent change and modification of the above embodiment, still belongs to the scope of the technical scheme of the utility model.
Claims
1. A rapid cleaning device for silicon slag waste, characterized in that: The utility model provides a collection box and a cleaning mechanism for washing the silicon slag in the collection box, the collection box is provided with an inlet frame at one side top end for the silicon slag to enter, and an inclined guide plate is arranged in the collection box and is connected with the inlet frame for guiding the silicon slag to roll down to the bottom of the collection box, a plurality of booster roller assemblies are evenly arranged on the inclined guide plate for facilitating the silicon slag to roll on the inclined guide plate, the cleaning mechanism is located above the inclined guide plate, the bottom of the collection box is provided with a sewage transfer box for collecting the cleaning sewage generated by the silicon slag, the bottom of the sewage transfer box is further provided with a drainage assembly for discharging the cleaning sewage, the bottom of the collection box is provided with a material collecting box for collecting the silicon slag after cleaning, and the inside of the collection box is further provided with a screening mechanism located between the material collecting box and the sewage transfer box for separating the silicon slag from the sewage. The cleaning mechanism comprises a plurality of cleaning water pipes evenly arranged on the inner top of the collection box and located above the inclined guide plate, a plurality of cleaning nozzles evenly and communicatively arranged on the bottom side of the cleaning water pipes, a water supply main pipe arranged at one side top end of the collection box and used for supplying water to all the cleaning water pipes, and a booster water valve arranged at one end of the water supply main pipe close to the cleaning water pipes, and the other end of the water supply main pipe is connected with a water supply box. The bottom end of the discharge port is located at the lowest position of the end of the screening plate close to the discharge port, and the top end of the discharge port is located at the highest position of the end of the screening plate close to the discharge port.
2. The device for rapid cleaning of silicon slag waste according to claim 1, characterized in that, The pneumatic telescopic rod assembly comprises an adjusting rod coaxially connected with one end of the screening plate and located outside the collection box, a first pneumatic telescopic rod hingedly connected between the outside of the collection box and one end of the adjusting rod, a second pneumatic telescopic rod hingedly connected between the outside of the collection box and the other end of the adjusting rod, and a controller for controlling the telescopic movement of the first pneumatic telescopic rod and the second pneumatic telescopic rod, the adjusting rod is arranged in parallel with the screening plate, and the first pneumatic telescopic rod and the second pneumatic telescopic rod are symmetrically located on both sides of the adjusting rod.
3. The device for rapid cleaning of silicon slag waste material according to claim 2, characterized in that, The limiting plate piece comprises a first limiting plate arranged on the inner wall of one side of the collection box and located outside the top end of the discharge port, and a second limiting plate arranged on the inner wall of one side of the collection box and located outside the bottom end of the discharge port, and the second limiting plate is located below the first limiting plate.
4. The device for rapid cleaning of silicon slag waste material according to claim 3, characterized in that, The booster roller assembly comprises a mounting groove opened on the upper surface of the inclined guide plate and a plurality of rotating rollers rotatably connected between the inner walls of the two sides of the mounting groove.
5. The device for rapid cleaning of silicon slag waste material according to claim 4, characterized in that, The drainage assembly comprises drainage pipes symmetrically arranged at both ends of the bottom of the collection box and a drainage valve arranged on the drainage pipe.