Pickling rotary heating equipment

By designing a rotary heating device for acid pickling, the contact efficiency and reaction rate between quartz sand and acid are improved by using rotation and heating, which solves the problem of low acid pickling efficiency in existing equipment and achieves a more efficient acid pickling effect.

CN223698687UActive Publication Date: 2025-12-23ZHANGJIAGANG CHINAITE ANTI CORROSION TECH
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202423012311.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-12-23
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing quartz sand pickling equipment has low efficiency during the pickling process and needs to be improved to increase the pickling and purification efficiency.

Method used

Design a pickling rotary heating device, which uses a bearing housing, reaction vessel, gear ring, heating tube and drive gear to rotate and heat the reaction vessel, and a stirring rod to stir the material to achieve uniform mixing and accelerate the reaction.

Benefits of technology

It improves the contact efficiency and reaction rate between quartz sand and acid, enhances the pickling effect, ensures the stability of the internal pressure of the reaction tank, and improves the comprehensiveness and speed of pickling.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223698687U_ABST
    Figure CN223698687U_ABST
Patent Text Reader

Abstract

The utility model discloses pickling rotary heating equipment which comprises two bases, the bases are installed on the outer walls of one sides of the tops of the bases through bolts, bearing seats are installed on the outer walls of one sides of the tops of the two bases through bolts, a reaction tank is installed between the two bearing seats through bearings, and a gear ring is installed at one end of the reaction tank through bolts. Wherein a second driving gear part is installed in one base through a bolt, the output end of the second driving gear part is meshed with the gear ring, a feeding valve pipe is welded to the outer wall of one side of the top of the reaction tank, and a discharging valve pipe is arranged on the outer wall of one side of the bottom of the reaction tank. When the quartz sand pickling device is used for pickling quartz sand, the driving gear part II can be operated to start, so that the gear ring drives the reaction tank to rotate, materials in the reaction tank also rotate, the reaction time is prolonged, the materials in the tank body can be heated by starting the heating pipe subsequently, the reaction of the materials in the tank is accelerated, and the pickling time is prolonged. And the pickling efficiency is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to quartz sand pickling technical field, concretely relates to a pickling rotary heating equipment. BACKGROUND

[0002] The raw material for producing silicon is silica sand, which can be extracted from silica stone. The higher the purity of quartz sand, the easier it is to prepare high-purity silicon. Generally, low-purity quartz sand can be directly obtained from nature and can be used in the construction industry after being slightly broken. If high-purity quartz sand is needed, the iron impurities on the surface of the quartz sand and in the cracks need to be removed. Quartz sand is insoluble in acid and slightly soluble in potassium hydroxide solution. By utilizing this property, the quartz sand can be treated and purified by pickling. Currently, in China, quartz sand is pickled by using one or more of hydrochloric acid, sulfuric acid, oxalic acid, or hydrofluoric acid to dissolve iron impurities and the like.

[0003] For example, the high-purity quartz sand pickling equipment with patent number CN202222203164.7 and publication date 20230303 belongs to the technical field of quartz sand pickling equipment. It includes a storage cylinder, a support frame is installed on the lower surface of the storage cylinder, a bottom plate is installed at the bottom end of the support frame, an upper cylinder is installed on the upper surface of the storage cylinder, a quartz sand placing barrel is sleeved on the inner side of the upper cylinder, a through groove is formed at the bottom end of the quartz sand placing barrel, a filter screen is installed on the top inner side of the storage cylinder, a support is installed on the upper surface of the bottom plate, an electric telescopic rod is installed on the upper surface of the support, a pressing plate is installed at the top end of the electric telescopic rod, a support is installed on the inner side of the quartz sand placing barrel, and a motor is installed between the supports. The acid pickling liquid can enter the interior of the quartz sand placing barrel through the filter screen and the through groove by the up-and-down movement of the pressing plate driven by the electric telescopic rod. The rotation of the rotating plate is driven by the operation of the motor. During the stirring process, the acid pickling liquid is circulated, which improves the contact efficiency of the acid pickling liquid and the quartz sand raw material, thereby achieving more efficient pickling.

[0004] The conventional type quartz sand pickling equipment uses a stirrer to stir the quartz sand and the acid pickling liquid to achieve sufficient contact during the pickling process. However, the overall efficiency of the above process is slow, which affects the pickling and purification efficiency of the quartz sand. Therefore, it is necessary to improve the pickling rotary heating equipment to solve the above problems. Utility model content

[0005] The utility model aims to provide a pickling rotary heating equipment to solve the above problems in the prior art.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] The utility model provides an acid pickling rotary heating equipment, including two bases, the outer wall of one side of top of base is equipped with base through bolt installation, and the outer wall of one side of top of two bases is equipped with bearing seat through bolt installation, is equipped with the reaction kettle between two bearing seats through bearing installation, the one end of reaction kettle is equipped with gear ring through bolt installation, one of the outer wall of one side of inside of base is equipped with driving gear piece two through bolt installation, and the output and gear ring of driving gear piece two are interlock, the outer wall of one side of top of reaction kettle is welded with feed valve pipe, the outer wall of one side of bottom of reaction kettle is equipped with discharge valve pipe, a plurality of heating pipes are installed to the outer wall of one side of reaction kettle through bolt, one end of reaction kettle is equipped with electricity ring.

[0008] Further, the outer wall of one side of one of the bases is equipped with a bracket through bolt installation, and the outer wall of one side of the top of the bracket is equipped with a connecting valve pipe through bolt installation.

[0009] Further, the one end of the connecting valve pipe is equipped with a pressure transmitter through bolt installation, and the top end of the connecting valve pipe is equipped with an automatic valve through bolt installation.

[0010] Further, the outer wall of one side of the inner wall of the reaction kettle is equipped with an exhaust pipe through bearing installation, and the one end of the exhaust pipe is connected with the connecting valve pipe together.

[0011] Further, the one end of the reaction kettle is equipped with a gear shaft through bearing installation, and the outer wall of one side of one of the bases is equipped with a driving gear piece one through bolt installation, and the output end of the driving gear piece one is in transmission connection with the one end of the gear shaft.

[0012] Further, the one end of the gear shaft is equipped with a connecting shaft through bolt installation, and the outer wall of one side of the bottom of the connecting shaft is equipped with a stirring rod through bolt installation.

[0013] In the above technical scheme, the acid pickling rotary heating equipment has the beneficial effects that:

[0014] (1) By setting the bearing seat, the reaction kettle, the gear ring, the heating pipe and the driving gear piece two, when the quartz sand is pickled, the driving gear piece two can be started to operate, the gear ring rotates with the reaction kettle, the material in the reaction kettle also rotates, the reaction time is increased, the heating pipe is started subsequently, the material in the tank body is heated, the material in the tank reacts quickly, and the pickling efficiency is greatly improved.

[0015] (2) By setting the driving gear piece one, the gear shaft, the connecting shaft and the stirring rod, when pickling, the driving gear piece one can be started to operate, the gear shaft rotates, the connecting shaft moves oppositely with the stirring rod and the reaction kettle, the stirring rod can stir the material in the reaction kettle, the material at the bottom of the reaction kettle is turned up, the comprehensiveness of pickling is greatly improved, and the pickling speed is improved.

[0016] (3) through the exhaust pipe, connecting valve pipe, pressure transmitter and automatic valve, in the reaction tank inside pickling, the gas generated in the reaction tank will flow into the connecting valve pipe through the exhaust pipe, and then when the pressure transmitter detects that the pressure exceeds the set value, the automatic valve will be opened, so that the excess gas in the reaction tank is discharged, realizing the automatic pressure relief of the reaction tank, and ensuring the stability of the pressure in the reaction tank. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to make the technical personnel of the art better understand the technical scheme of the present application, the following will be further introduced in detail with reference to the drawings.

[0018] Figure 1 The overall structure schematic view provided by the acid pickling rotary heating equipment embodiment of the present application.

[0019] Figure 2 The base and reaction tank structure schematic view provided by the acid pickling rotary heating equipment embodiment of the present application.

[0020] Figure 3 The reaction tank and gear shaft structure schematic view provided by the acid pickling rotary heating equipment embodiment of the present application.

[0021] Explanation of reference signs:

[0022] 1, base; 2, bearing seat; 3, reaction tank; 4, support; 5, connecting valve pipe; 6, pressure transmitter; 7, automatic valve; 8, feeding valve pipe; 9, discharging valve pipe; 10, driving gear part one; 11, gear shaft; 12, power connection ring; 13, heating pipe; 14, exhaust pipe; 15, driving gear part two; 16, connecting shaft; 17, stirring rod; 18, gear ring. DETAILED DESCRIPTION

[0023] In order to make the technical personnel of the art better understand the technical scheme of the present application, the following will be further introduced in detail with reference to the drawings.

[0024] As Figures 1-3The utility model discloses a kind of pickling rotary heating equipment, including two bases 1, base 1 top one side outer wall is equipped with base 1 by bolt, and two base 1 top one side outer wall is equipped with bearing seat 2 by bolt, and reaction tank 3 is installed between two bearing seats 2 by bearing, reaction tank 3 one end is equipped with gear ring 18 by bolt, one of base 1 inside is equipped with driving gear piece two 15 by bolt, and the output end of driving gear piece two 15 and gear ring 18 are interlocked, reaction tank 3 top one side outer wall is welded with feed valve pipe 8, reaction tank 3 bottom one side outer wall is equipped with discharge valve pipe 9, reaction tank 3 side outer wall is equipped with multiple heating pipes 13 by bolt, and reaction tank 3 one end is equipped with electricity ring 12.

[0025] Specifically, in the embodiment, including two bases 1, base 1 top one side outer wall is equipped with base 1 by bolt, and two base 1 top one side outer wall is equipped with bearing seat 2 by bolt, and reaction tank 3 is installed between two bearing seats 2 by bearing, reaction tank 3 one end is equipped with gear ring 18 by bolt, one of base 1 inside is equipped with driving gear piece two 15 by bolt, driving gear piece two 15 is composed of driving motor and gear, and the operation driving gear piece two 15 starts, gear ring 18 with reaction tank 3 is rotated, so that the material in the reaction tank 3 also rotates, so that the acid liquid and quartz sand are mixed uniformly, so that the quartz sand and the acid liquid are uniformly contacted, and the output end of driving gear piece two 15 and gear ring 18 are interlocked, reaction tank 3 top one side outer wall is welded with feed valve pipe 8, feed valve pipe 8 is composed of pipeline and valve, and the feed valve pipe 8 is twisted, so that the quartz sand and the like material flows into the reaction tank 3, reaction tank 3 bottom one side outer wall is equipped with discharge valve pipe 9, discharge valve pipe 9 is composed of pipeline and valve, after pickling, the discharge valve pipe 9 is twisted, so that the material in the reaction tank 3 flows out, reaction tank 3 side outer wall is equipped with multiple heating pipes 13 by bolt, the heating pipes 13 are arranged, the length of the heating pipes 13 is short, and the stirring of the stirring rod 17 is not affected, the model of the heating pipes 13 is preferably HOPEBOND heating rod, reaction tank 3 one end is equipped with electricity ring 12, the electricity ring 12 is connected with the heating pipes 13 through wire, and the electricity ring 12 is electrified during pickling, so that the multiple heating pipes 13 are started, so that the material in the reaction tank 3 is heated, and the pickling effect between the quartz sand and the acid liquid is improved.

[0026] The utility model provides a kind of pickling rotary heating equipment, when quartz sand is pickled, driving gear piece two 15 can be started, so that gear ring 18 with reaction tank 3 is rotated, so that the material in the reaction tank 3 also rotates, so that the reaction time is increased, and then heating pipe 13 is started, so that the material in the tank body 3 is heated, the material in the tank is accelerated, and the pickling efficiency is greatly accelerated.

[0027] One embodiment of the utility model provides an example as shown in Figures 1-2 One of the base 1 side outer wall through the bolt installation has the support 4, and the support 4 top side outer wall through the bolt installation has the connecting valve pipe 5, and the connecting valve pipe 5 one end through the bolt installation has the pressure transmitter 6, and the pressure transmitter 6 model is preferably 3051 pressure transmitter, and the connecting valve pipe 5 top end through the bolt installation has the automatic valve 7, and the automatic valve 7 model is preferably 2252015K.1440, the exhaust pipe 14 is installed in the reaction kettle 3 inner wall one side through bearing, when pickling in the reaction kettle 3 inside, the gas generated in the reaction kettle 3 inside will flow into the connecting valve pipe 5 through the exhaust pipe 14, and subsequently when the pressure transmitter 6 detects that the pressure exceeds the set value, the automatic valve 7 will open, so that the excess gas in the reaction kettle 3 is discharged, realizes the automatic pressure relief of reaction kettle 3, guarantees the stability of the pressure in the reaction kettle 3, and the exhaust pipe 14 one end is connected together with the connecting valve pipe 5.

[0028] Another embodiment of the utility model provides an example as shown in Figure 2 The reaction kettle 3 one end is installed through bearing gear shaft 11, and one of the base 1 side outer wall through the bolt installation has the drive gear piece one 10, and the drive gear piece one 10 is by drive motor, gear and is constituted, can provide power for the rotation of gear shaft 11, and the output end of drive gear piece one 10 and gear shaft 11 one end are transmissionally connected, and the gear shaft 11 one end through the bolt installation has the connecting shaft 16, and the connecting shaft 16 bottom side outer wall through the bolt installation has the stirring rod 17, and the operation drive gear piece one 10 starts, can make gear shaft 11 rotate, and then the connecting shaft 16 will take stirring rod 17 and reaction kettle 3 and carry out opposite movement, so that stirring rod 17 can stir the material in the reaction kettle 3, so that the material in the bottom of reaction kettle 3 is turned up, greatly improves the comprehensiveness of pickling, so that pickling speed is improved.

[0029] Example 1

[0030] The utility model provides an acid pickling rotary heating equipment, including two bases 1, the outer wall of one side of top of base 1 is installed through bolt, and the outer wall of one side of top of two bases 1 is installed through bolt and bears 2, and the reaction kettle 3 is installed through bearing between two bearing 2, and the gear ring 18 is installed through bolt in one end of reaction kettle 3, one of the inside of base 1 is installed through bolt and drives gear part two 15, and drives gear part two 15 is formed by drive motor, gear, and the operation of drive gear part two 15 starts, will make gear ring 18 with reaction kettle 3 rotate, make the material in the inside of reaction kettle 3 also rotate, make the acid liquor and quartz sand mix evenly, make quartz sand and acid liquor even contact, and the output end of drive gear part two 15 and gear ring 18 are mutually engaged, and the outer wall of one side of top of reaction kettle 3 is welded and has the feed valve pipe 8, and the feed valve pipe 8 is formed by pipeline, valve, and the feed valve pipe 8 can be screwed, can make quartz sand and other material flow into reaction kettle 3, and the outer wall of one side of bottom of reaction kettle 3 is equipped with discharge valve pipe 9, and the discharge valve pipe 9 is formed by pipeline, valve, and after acid pickling, the discharge valve pipe 9 can be screwed, can make the material in the inside of reaction kettle 3 flow out, and the outer wall of side of reaction kettle 3 is installed through bolt and has a plurality of heating pipes 13, and the heating pipe 13 is arranged multiple, and the length of heating pipe 13 is shorter, does not affect the stirring of stirring rod 17, and the model of heating pipe 13 is preferably HOPEBOND heating rod, and one end of reaction kettle 3 is equipped with and connects together with heating pipe 13 through wire and the power ring 12, and when acid pickling, the power ring 12 is electrified, makes a plurality of heating pipes 13 start, to heat the material in the inside of reaction kettle 3, makes the acid pickling effect between quartz sand and acid liquor improve.

[0031] Example 2

[0032] The embodiment is further limited on the basis of embodiment 1, wherein one side of the outer wall of one base 1 is provided with a support 4 through bolt installation, and the top of one side of the outer wall of the support 4 is provided with a connecting valve pipe 5 through bolt installation, one end of the connecting valve pipe 5 is provided with a pressure transmitter 6 through bolt installation, the model of the pressure transmitter 6 is preferably 3051 pressure transmitter, and the top end of the connecting valve pipe 5 is provided with an automatic valve 7 through bolt installation, the model of the automatic valve 7 is preferably 2252015K.1440, one side of the inner wall of the reaction tank 3 is provided with an exhaust pipe 14 through bearing installation, when pickling in the reaction tank 3, the gas generated in the reaction tank 3 will flow into the connecting valve pipe 5 through the exhaust pipe 14, and then when the pressure transmitter 6 detects that the pressure exceeds the set value, the automatic valve 7 will be opened, so that the excess gas in the reaction tank 3 is discharged, realizing the automatic pressure relief of the reaction tank 3, ensuring the stability of the internal pressure of the reaction tank 3, and one end of the exhaust pipe 14 is connected with the connecting valve pipe 5; one end of the reaction tank 3 is provided with a gear shaft 11 through bearing installation, one side of the outer wall of one base 1 is provided with a driving gear part one 10 through bolt installation, the driving gear part one 10 is composed of a driving motor and a gear, which can provide power for the rotation of the gear shaft 11, and the output end of the driving gear part one 10 is in transmission connection with one end of the gear shaft 11, one end of the gear shaft 11 is provided with a connecting shaft 16 through bolt installation, and one side of the outer wall of the bottom of the connecting shaft 16 is provided with a stirring rod 17 through bolt installation, operating the driving gear part one 10 to start can make the gear shaft 11 rotate, and then the connecting shaft 16 will take the stirring rod 17 to move in the opposite direction with the reaction tank 3, so that the stirring rod 17 can stir the materials in the reaction tank 3, so that the materials at the bottom of the reaction tank 3 are turned up, greatly improving the comprehensiveness of pickling, and improving the pickling speed.

[0033] Working principle: when the quartz sand is acid washed, the feeding valve pipe 8 can be opened, then the quartz sand and acid liquid are poured into the reaction tank 3, then the feeding valve pipe 8 is closed, the power supply of the electric ring 12 is connected, the plurality of heating pipes 13 are started, the material in the reaction tank 3 is heated, the acid washing effect of the quartz sand and acid liquid is improved, then the driving gear piece two 15 is operated to start, the gear ring 18 rotates with the reaction tank 3, the material in the reaction tank 3 also rotates, the acid liquid and the quartz sand are mixed uniformly, the quartz sand and the acid liquid are uniformly contacted, at the same time of acid washing, the driving gear piece one 10 is operated to start, the gear shaft 11 rotates, then the connecting shaft 16 rotates with the stirring rod 17 and the reaction tank 3, the stirring rod 17 can stir the material in the reaction tank 3, the material at the bottom of the reaction tank 3 is turned up, the comprehensiveness of the acid washing is greatly improved, the acid washing speed is improved, when the reaction tank 3 is acid washed, the gas generated in the reaction tank 3 flows into the connecting valve pipe 5 through the exhaust pipe 14, then when the pressure transmitter 6 detects that the pressure exceeds the set value, the automatic valve 7 is opened, the excess gas in the reaction tank 3 is discharged, the automatic pressure relief of the reaction tank 3 is realized, the stability of the pressure in the reaction tank 3 is ensured.

[0034] The above only describes some exemplary embodiments of the present application by way of illustration, without doubt, for ordinary skilled in the art, without departing from the spirit and scope of the present application, the described embodiments can be modified in various ways. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the present application.

Claims

1. A pickling rotary heating device, comprising two bases (1), characterized in that, The base (1) is bolted to one side of the outer wall of the top of the base (1), and bearing seats (2) are bolted to one side of the top of both bases (1). A reaction vessel (3) is installed between the two bearing seats (2) via a bearing. A gear ring (18) is bolted to one end of the reaction vessel (3). A drive gear component two (15) is bolted to the inside of one of the bases (1), and the output end of the drive gear component two (15) meshes with the gear ring (18). A feed valve pipe (8) is welded to one side of the top of the reaction vessel (3). A discharge valve pipe (9) is provided on one side of the bottom of the reaction vessel (3). Multiple heating tubes (13) are bolted to the outer wall of the side of the reaction vessel (3). A contact ring (12) is provided at one end of the reaction vessel (3).

2. The pickling rotary heating device according to claim 1, characterized in that, One of the bases (1) has a bracket (4) bolted to one side of its outer wall, and a connecting valve pipe (5) is bolted to the top side of the bracket (4).

3. The pickling rotary heating device according to claim 2, characterized in that, A pressure transmitter (6) is bolted to one end of the connecting valve pipe (5), and an automatic valve (7) is bolted to the top end of the connecting valve pipe (5).

4. The pickling rotary heating device according to claim 2, characterized in that, The inner wall of the reaction vessel (3) is equipped with an exhaust pipe (14) via a bearing, and one end of the exhaust pipe (14) is connected to the connecting valve pipe (5).

5. The pickling rotary heating device according to claim 1, characterized in that, One end of the reaction vessel (3) is equipped with a gear shaft (11) via a bearing, and one of the bases (1) has a drive gear component (10) mounted on one side of its outer wall via bolts, and the output end of the drive gear component (10) is connected to one end of the gear shaft (11) in a transmission connection.

6. The pickling rotary heating device according to claim 5, characterized in that, One end of the gear shaft (11) is bolted to a connecting shaft (16), and a stirring rod (17) is bolted to the outer wall of the bottom side of the connecting shaft (16).

Citation Information

Patent Citations

  • High-purity quartz sand pickling equipment

    CN218561131U