Conveying device for detecting hot-rolled perforated plug
By designing a conveying device for top inspection with a worm gear structure and combining it with machine vision inspection, the problems of blind spots and large equipment space occupation in top inspection were solved, realizing all-round automated inspection without blind spots and reducing the equipment's footprint.
Patent Information
- Application Number
- CN202520113416.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Existing top-end inspection methods suffer from problems such as human oversight, blind spots in machine vision inspection, and large equipment footprint, resulting in incomplete inspection and excessive equipment area.
Design a conveying device for inspecting the mandrel of hot rolling piercing. It adopts a worm gear structure and combines it with machine vision inspection equipment to achieve all-round automated inspection of the mandrel without blind spots. A one-way clutch ensures that the worm gear is stationary when the mandrel rotates at high speed, while the worm drives the mandrel to rotate at low speed.
It achieves 360-degree automated inspection without blind spots, reduces the space occupied by the inspection equipment, reduces the number of cameras in the visual inspection equipment, and avoids increasing the area occupied by the equipment.
Smart Images

Figure CN223698892U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a top head detection technical field especially is related to a kind of conveying device for top head detection of hot rolling piercing. BACKGROUND
[0002] As common industrial steel, seamless steel pipe is dense in microstructure and high in strength, and is widely used in oil and gas, construction, offshore oil and gas engineering, automobile and engineering machinery industries; as a key die for forming seamless steel pipe, piercing top head not only bears great axial force, compressive stress, shear stress and surface friction, but also bears the effect of cold and hot fatigue due to sudden cooling and heating, and the working condition is extremely poor. Based on the above reasons, to ensure the quality of hot rolling piercing, the top head needs to be detected after the piercing process is completed in actual production process.
[0003] The top head detection in prior art generally adopts manual inspection method or machine vision detection method, but the manual inspection method has the problem of negligence, and the labor cost is high; the machine vision detection method has the problem of shooting dead angle, which leads to the defect of incomplete detection; if the problem of shooting dead angle is to be overcome, shooting equipment needs to be equipped in multiple directions, which causes the problem of large space occupation of detection equipment.
[0004] To solve the above problems, a new type of top head detection device needs to be provided. SUMMARY
[0005] The utility model aims at providing a kind of conveying device for top head detection of hot rolling piercing, can realize the omnibearing automatic detection of top head with machine vision detection equipment, and can effectively reduce the space occupation of equipment when top head is detected.
[0006] To achieve the above purpose, the utility model provides a kind of conveying device for top head detection of hot rolling piercing, including top rod trolley, main shaft and rotary drive device, the top rod trolley is equipped with the through hole being arranged along its moving direction, the main shaft is rotatably connected with the through hole, one end of the main shaft is equipped with the limiting connecting block outside the through hole, the other end of the main shaft is connected with the rotary drive device, the rotary drive device includes the shell being fixedly connected with the side wall of the top rod trolley, the side wall of the shell away from the top rod trolley is equipped with the through hole being oppositely arranged with the main shaft, the outer wall of the shell is equipped with the worm being connected with rotary power device, the inside of the shell is equipped with worm wheel, the teeth on the worm wheel pass through the accommodating hole on the shell and are meshed with the worm, the worm wheel is fixedly connected with the outer ring of one-way clutch, the inner ring of one-way clutch is fixedly connected with the main shaft.
[0007] Preferably, the inner ring of the one-way clutch is connected with the main shaft through a key.
[0008] Preferably, one side of the one-way clutch is provided with a first bushing located in a limiting groove on the side wall of the ejector rod trolley, and the other side of the one-way clutch is provided with a second bushing fixedly connected with the one-way clutch through a lock nut and a stop washer, and a gland is sleeved on the second bushing, the gland is tightly attached to the worm gear and the one-way clutch, and the gland is fixedly connected with the worm gear through a bolt.
[0009] Preferably, the inner wall of the shell is sealingly connected with the main shaft through an oil seal, and the oil seal is located on the side of the lock nut away from the one-way clutch.
[0010] Preferably, the shell is provided with oppositely arranged bearing seats and mounting plates, the mounting plates are fixedly connected with the rotary power device, one end of the worm is connected with the output shaft of the rotary power device, and the other end of the worm is connected with the bearing seat.
[0011] Preferably, the limiting connecting block is provided with a connecting piece for connecting with the ejector rod.
[0012] Preferably, the rotary power device is an electric motor.
[0013] Therefore, the hot piercing top head detection conveying device with the above structure has the following beneficial effects:
[0014] 1. The one-way clutch can not only keep the worm gear and the worm stationary when the worm gear and the worm rotate at a high speed required by the hot piercing process, but also can drive the top head to rotate at a low speed required by the top head detection process, and then cooperate with the machine vision detection equipment to realize 360-degree dead angle-free detection of the top head.
[0015] 2. After the worm gear and the worm drive the top head to rotate at a low speed for 360 degrees, the number of cameras of the vision detection equipment can be reduced under the premise of ensuring the dead angle-free detection effect, and then the occupied space of the vision detection equipment can be reduced.
[0016] 3. The worm gear and the worm are installed in the narrow space between the main shaft and the side wall of the ejector rod trolley, which avoids increasing the occupied area of the hot piercing equipment without affecting the normal hot piercing work of the ejector rod and the top head.
[0017] The technical scheme of the utility model will be further described in detail below with reference to the drawings and embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is an exploded view of the embodiment of the hot piercing top head detection conveying device of the utility model.
[0019] Figure 2 Figure 1 is a schematic view of the embodiment of the utility model discloses a conveying device for hot rolling piercing plug detection;
[0020] Figure 3 Figure 2 is a sectional view of the embodiment of the utility model discloses a conveying device for hot rolling piercing plug detection;
[0021] Figure 4 Figure 3 is a sectional view of the embodiment of the rotating drive device in the conveying device for hot rolling piercing plug detection of the utility model.
[0022] Reference signs
[0023] 1, top rod trolley;2, main shaft;3, rotating power device;4, limit connecting block;5, shell;6, through hole;7, let go of hole;8, worm;9, bearing seat;10, mounting plate;11, worm wheel;12, one-way clutch;13, first bushing;14, second bushing;15, lock nut;16, stop washer;17, gland;18, oil seal. Specific implementation
[0024] The technical scheme of the utility model is further described below by means of drawings and embodiments.
[0025] Embodiment
[0026] As Figures 1-4 shown, a conveying device for hot rolling piercing plug detection, including top rod trolley 1, main shaft 2 and rotating drive device. Top rod trolley 1 is provided with the through hole along its moving direction, and the main shaft 2 is rotationally connected with the through hole. One end of the main shaft 2 is provided with the limit connecting block 4 located outside the through hole, and the limit connecting block 4 is provided with the connecting piece for being connected with the top rod. The other end of the main shaft 2 is connected with the rotating drive device, and the rotating drive device includes the shell 5 fixedly connected with the side wall of the top rod trolley 1, and the shell 5 is provided with the through hole 6 opposite to the main shaft 2 on the side wall away from the top rod trolley 1, and the shell 5 is connected with the top rod trolley 1 by flange in the embodiment.
[0027] The outer wall of the shell 5 is provided with the worm 8 connected with the rotating power device 3, and the rotating power device 3 is a motor, and a fixed speed and adjustable speed twelve shaft optical shaft motor is used in the embodiment. The specific connection mode of the worm 8 and the shell 5 can be that the shell 5 is provided with the bearing seat 9 and the mounting plate 10 oppositely, the mounting plate 10 is fixedly connected with the rotating power device 3, one end of the worm 8 is connected with the output shaft of the rotating power device 3, and the other end of the worm 8 is connected with the bearing seat 9.
[0028] The housing 5 contains a worm gear 11, whose teeth pass through the clearance hole 7 on the housing 5 and mesh with the worm 8. The inner ring of the one-way clutch 12 is fixedly connected to the main shaft 2, for example, by a key. The worm gear 11 is fixedly connected to the outer ring of the one-way clutch 12. For example, a first bushing 13 is provided on one side of the one-way clutch 12, located in a limiting groove on the side wall of the push rod trolley 1. A second bushing 14 is provided on the other side of the one-way clutch 12. The second bushing 14 is tightened and fixed to the one-way clutch 12 by a lock nut 15 and a stop washer 16. A pressure cap 17 is fitted on the second bushing 14, which is in close contact with the worm gear 11 and the one-way clutch 12, and is fixedly connected to the worm gear 11 by bolts. The inner wall of the housing 5 is sealed to the main shaft 2 by an oil seal 18, which is located on the side of the lock nut 15 away from the one-way clutch 12. In this embodiment, the one-way clutch is a one-way bearing.
[0029] Before use, connect the mandrel to the limiting connecting block 4, and then install the mandrel on the mandrel. During use, the drive shaft that drives the mandrel to rotate for piercing passes through the through hole 6 and connects to the main shaft 2 to ensure that the mandrel can perform normal hot rolling piercing. During hot rolling piercing, due to the action of the one-way clutch 12, the main shaft 2, mandrel, and mandrel rotate, while the worm gear 11 is stationary. At this time, the rotation speed of the mandrel is a high-speed rotation that meets the requirements of the piercing process. After each hot rolling is completed, the mandrel carriage 1 moves the mandrel to the camera of the machine vision inspection device, and then the rotation power device 3 is started, causing the worm 8 to drive the worm gear 11 to rotate. At this time, the rotation speed of the main shaft 2, mandrel, and mandrel is a low-speed rotation that meets the requirements of the mandrel damage detection process. Since the mandrel can achieve 360-degree low-speed rotation under the transmission of the worm gear 11 and worm 8, only one camera is needed in the machine vision inspection device to achieve all-round, blind-angle-free automated inspection of the mandrel.
[0030] Therefore, the conveying device for inspecting hot-rolled piercing mandrels with the above-mentioned structure can be used in conjunction with machine vision inspection equipment to achieve all-round, blind-angle-free automated inspection of the mandrels, while effectively reducing the space occupied by the equipment during mandrel inspection.
[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solution of this utility model, and these modifications or equivalent substitutions cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of this utility model.
Claims
1. A conveying device for inspecting the mandrel in hot rolling piercing, characterized in that: The device includes a push rod carriage (1), a main shaft (2), and a rotary drive device. The push rod carriage (1) has a through hole arranged along its moving direction. The main shaft (2) is rotatably connected to the through hole. One end of the main shaft (2) is provided with a limiting connecting block (4) located outside the through hole. The other end of the main shaft (2) is connected to the rotary drive device. The rotary drive device includes a housing (5) fixedly connected to the side wall of the push rod carriage (1). The housing (5) is located away from the push rod carriage (1). A through hole (6) is provided on one side wall opposite to the main shaft (2). A worm (8) connected to the rotating power device (3) is provided on the outer wall of the outer shell (5). A worm wheel (11) is provided inside the outer shell (5). The teeth on the worm wheel (11) pass through the clearance hole (7) on the outer shell (5) and mesh with the worm (8). The worm wheel (11) is fixedly connected to the outer ring of the one-way clutch (12). The inner ring of the one-way clutch (12) is fixedly connected to the main shaft (2).
2. The conveying device for detecting the mandrel in hot rolling piercing according to claim 1, characterized in that: The inner ring of the one-way clutch (12) is connected to the main shaft (2) by a key.
3. The conveying device for detecting the mandrel in hot rolling piercing according to claim 2, characterized in that: The one-way clutch (12) has a first bushing (13) on one side, which is located in the limiting groove on the side wall of the push rod trolley (1). The one-way clutch (12) has a second bushing (14) on the other side, which is fixed to the one-way clutch (12) by a lock nut (15) and a stop washer (16). A pressure cover (17) is fitted on the second bushing (14), which is in close contact with the worm gear (11) and the one-way clutch (12), and the pressure cover (17) is fixedly connected to the worm gear (11) by bolts.
4. The conveying device for detecting the mandrel in hot rolling piercing according to claim 3, characterized in that: The inner wall of the outer casing (5) is sealed to the main shaft (2) by an oil seal (18), which is located on the side of the lock nut (15) away from the one-way clutch (12).
5. A conveying device for detecting the mandrel in hot rolling piercing according to claim 4, characterized in that: The outer casing (5) is provided with a bearing seat (9) and a mounting plate (10) arranged opposite to each other. The mounting plate (10) is fixedly connected to the rotary power device (3). One end of the worm (8) is connected to the output shaft of the rotary power device (3), and the other end of the worm (8) is connected to the bearing seat (9).
6. A conveying device for detecting the mandrel in hot rolling piercing according to claim 5, characterized in that: The limiting connecting block (4) is provided with a connector for connecting with the top rod.
7. A conveying device for detecting the mandrel in hot rolling piercing according to claim 6, characterized in that: The rotary power device (3) is an electric motor.