Bending device for metal machining
By designing an adjustable gap limiting and bending mechanism, the problems of high frictional resistance and inconsistent bending accuracy caused by improper gap in existing devices are solved, thus achieving stable bending and high-quality processing of metal products.
Patent Information
- Application Number
- CN202520074713.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-13
AI Technical Summary
In existing metal processing bending devices, improper clearance during bending operations leads to high frictional resistance, increased bending difficulty, or inconsistent bending accuracy, thus affecting bending quality.
A metal processing bending device with adjustable bending rod gap was designed. Through the combination of a limiting mechanism and a bending mechanism, it can achieve stable clamping and gap adjustment of metals of different specifications. The gap between the limiting seat and the vertical rod on the turntable is adjustable to adapt to metal products of different specifications.
It improves the stability and precision of bending metal products, enhances bending quality, and adapts to the metal processing needs of different specifications and technical requirements.
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Figure CN223699163U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal processing technical field, concretely relates to a bending device for metal processing. BACKGROUND
[0002] Metal processing refers to the process of processing metal raw materials or semi-finished products to manufacture parts or products with specific shape, size and performance. Metal processing is widely used in manufacturing industry, including automobile, aviation, construction, machinery, electronics and many other industries. Bending is a process of metal processing.
[0003] Chinese patent discloses a kind of bending device for metal processing (authorized announcement No. CN219541405U), including workbench, the bottom four corners of workbench are all provided with support leg, and workbench top one end is provided with limit slot, limit slot is slidably connected with limit slide block, the limit slide block top is provided with clamping ring, clamping ring is provided with clamping mechanism for clamping metal, the right side of workbench top is rotatably connected with rotary disc by motor, rotary disc top both ends are all fixedly connected with fixed rod, the one end of workbench top is provided with hydraulic rod, and the tail end of hydraulic rod is provided with cutting knife for cutting metal.The utility model, by the setting of screw rod one, limit slide block and clamping mechanism, different length and diameter of metal can be processed, the universality of equipment is improved.
[0004] The above patent solution focuses on solving the clamping problem when metal products (such as steel bars) are bent, but the gap between the bending rods is also crucial to the bending effect of the metal in the bending operation.
[0005] If the gap is small, the steel bar will encounter greater frictional resistance when bending, increasing the bending difficulty, and even causing cracks or damage due to excessive extrusion; If the gap is large, it may cause inconsistent bending radius due to insufficient constraint, affecting the bending accuracy of the steel bar, and may also cause deviation or shaking during the bending process, thereby reducing the bending quality.
[0006] Therefore, the skilled in the art provides a bending device for metal processing, which can adjust the gap size between the bending rods, to solve the problems raised in the above background. UTILITY MODEL CONTENTS
[0007] To solve the above technical problems, the utility model provides a kind of bending device for metal processing, including workbench, the bottom four corners of workbench are all provided with support leg, workbench top left side is provided with horizontal groove, and limit mechanism is installed in horizontal groove;
[0008] Workbench top right side is equipped with the bending mechanism that can adjust bending gap according to the thickness of metal material.
[0009] Preferably: the limiting mechanism includes a lead screw one, the lead screw one is installed in the transverse groove and is rotationally connected with the transverse groove, one end of the lead screw one penetrates the side wall of the transverse groove and is connected with the output shaft of the motor one, and the motor one is installed on the side wall of the workbench.
[0010] Preferably: a sliding seat one is sleeved on the lead screw one, the sliding seat one slides in the transverse groove, and a limiting seat is threadedly installed at the upper end of the sliding seat one, and a bushing is arranged in the limiting seat.
[0011] Preferably: the bending mechanism includes a rotating disc, the rotating disc is installed in a groove arranged in the workbench and rotationally connected with the groove, and the bottom of the rotating disc penetrates the workbench and is located below the workbench.
[0012] Preferably: a large gear is installed at the bottom of the rotating disc, the large gear is engaged with a small gear, the small gear is installed on the output shaft of the motor two, and the motor two is fixed on the bottom of the workbench through a support.
[0013] Preferably: two longitudinal grooves that are symmetrical in front and back are arranged at the upper end of the rotating disc, a motor three is arranged in each longitudinal groove, the motor three is a double-shaft motor, a lead screw two is connected with each output shaft of the motor three, and the end of the lead screw two is rotationally connected with the inside of the longitudinal groove.
[0014] Preferably: a sliding seat two is sleeved on the lead screw two, the sliding seat two is slidingly connected with the longitudinal groove, and a vertical rod is arranged at the upper end of the sliding seat two.
[0015] The technical effects and advantages of the bending device for metal processing are as follows:
[0016] The limiting mechanism can conveniently replace the limiting seat, thereby selecting a suitable limiting seat according to different specifications of metal products (steel bars), maintaining the stability of the bending process, and adjusting the gap between the two vertical rods on the rotating disc in the bending mechanism according to different specifications of metal products, thereby adapting to bending operations of different specifications and different technical requirements, improving the quality of bending, and having good practical use value. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a structure diagram of a bending device for metal processing provided by the embodiment of the application Figure 1 ;
[0018] Figure 2 is a structure diagram of a bending device for metal processing provided by the embodiment of the application Figure 2 ;
[0019] Figure 3 is a front view of the bending device for metal processing provided by the embodiment of the application
[0020] Figure 4is a structural schematic view of a worktable in a bending device for metal processing provided by an embodiment of the present application.
[0021] Figure 5 is a structural schematic view of a limiting mechanism in a bending device for metal processing provided by an embodiment of the present application.
[0022] Figure 6 is a structural schematic view of a bending mechanism in a bending device for metal processing provided by an embodiment of the present application.
[0023] Figure 7 is a partial exploded view of the bending mechanism in the bending device for metal processing provided by an embodiment of the present application.
[0024] In the figure:
[0025] 1, worktable; 2, supporting leg; 3, horizontal groove; 4, limiting mechanism; 5, bending mechanism; 11, recess; 41, lead screw one; 42, motor one; 43, sliding seat one; 44, limiting seat; 51, rotating disc; 52, large gear; 53, small gear; 54, motor two; 55, vertical groove; 56, motor three; 57, lead screw two; 58, sliding seat two; 59, vertical rod. DETAILED DESCRIPTION
[0026] The present application will be further described below in conjunction with the drawings and specific embodiments. The embodiments of the present application are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present application to the forms disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. Embodiments are chosen and described in order to best explain the principles of the present application and its practical application, and to enable others skilled in the art to understand the present application for various embodiments with various modifications as are suited to the particular use contemplated.
[0027] EMBODIMENT
[0028] Please refer to Figures 1-7 In the present embodiment, a bending device for metal processing is provided, which comprises a worktable 1, supporting legs 2 are installed at the four corners of the bottom of the worktable 1, a horizontal groove 3 is formed at the left side of the upper end of the worktable 1, a limiting mechanism 4 is installed in the horizontal groove 3, and a bending mechanism 5 is arranged at the right side of the upper end of the worktable 1. When it is necessary to bend the reinforcing steel bar, the reinforcing steel bar is first passed through the limiting mechanism 4, and then the bending part is placed in the bending mechanism 5. The limiting mechanism 4 has a limiting effect on the reinforcing steel bar, so that the part that does not need to be bent is kept in a straight state.
[0029] The limiting mechanism 4 can be adjusted according to the size (thickness) of the metal product (steel bar). The limiting mechanism 4 includes a lead screw 41, which is installed in the transverse groove 3 and rotatably connected to it. One end of the lead screw 41 passes through the side wall of the transverse groove 3 and is fixedly connected to the output shaft of the motor 42. The motor 42 is installed on the side wall of the worktable 1. When the motor 42 is started, it can drive the lead screw 41 to rotate. A slide block 43 is sleeved on the lead screw 41. The slide block 43 slides in the transverse groove 3. When the lead screw 41 rotates, the slide block 43 moves in the transverse groove 3. The position of the slide block 43 can be adjusted according to the length of the steel bar so that it can be adapted to the bending mechanism 5. A limiting seat 44 is threaded on the upper end of the slide block 43. The limiting seat 44 has an insertion hole. The steel bar is inserted into the insertion hole, and the insertion hole achieves the limiting. The limiting seat 44 with different inner diameters of the insertion hole can be replaced according to different steel bar specifications. The threaded installation method makes it easy to disassemble and replace, and the operation is convenient.
[0030] The bending mechanism 5 includes a turntable 51, which is installed in a groove 11 inside the worktable 1 and is rotatably connected to it. The bottom of the turntable 51 passes through the worktable 1 and is located below the worktable 1. A large gear 52 is installed at the bottom of the turntable 51, and the large gear 52 meshes with a small gear 53. The small gear 53 is installed on the output shaft of the second motor 54. The second motor 54 is fixed to the bottom of the worktable 1 by a bracket. After the second motor 54 is started, it can drive the turntable 51 to rotate in the groove 11 through the meshing action of the small gear 53 and the large gear 52. Thus, the two vertical rods 59 set on the turntable 51 can achieve the bending effect on the steel bars placed between them.
[0031] The turntable 51 has two symmetrical longitudinal grooves 55 at its upper end. A motor 3 56 is installed in the longitudinal groove 55. The motor 3 56 is a dual-shaft motor. Each of its two output shafts is connected to a lead screw 2 57. The end of the lead screw 2 57 is rotatably connected to the inside of the longitudinal groove 55. A slide block 2 58 is sleeved on the lead screw 2 57. The slide block 2 58 is slidably connected to the longitudinal groove 55. At the same time, a vertical rod 59 is provided at the upper end of the slide block 2 58. When bending the steel bar, the size of the gap between the two vertical rods 59 has an impact on the steel bar.
[0032] If the gap is too small, the steel bar may experience greater frictional resistance during bending, increasing the difficulty of bending. Too small a gap may also cause the steel bar to be excessively squeezed during bending, resulting in cracks or damage. However, when the gap is large, bending the steel bar in a large gap may result in inconsistent bending radii due to insufficient constraints, affecting the bending accuracy and overall structural performance of the steel bar. It may also cause the steel bar to shift or sway during bending, reducing the bending quality.
[0033] Therefore, different steel bars are bent according to specific specification requirements to select appropriate bending gaps, that is, the distance between the vertical rods 59 in the application, in the application, the motor three 56 is started, which can drive the screw rod two 57 to rotate, and then the slide seat two 58 on it is close to each other or away from each other, so as to drive the two vertical rods 59 to realize the adjustment of the gap, so as to adapt to the steel bending operation of different specifications or technical requirements, improve the quality of steel bending, and have good practical use value.
[0034] Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary skilled persons in the art and related fields without creative labor shall belong to the protection scope of the utility model. The structures, devices and operation methods not specifically described and explained in the utility model are implemented according to conventional means in the art, unless otherwise specified and limited.
Claims
1. A bending device for metal processing, characterized in that, Includes a workbench (1), with support legs (2) installed at the four corners of the bottom of the workbench (1), and a horizontal groove (3) opened on the upper left side of the workbench (1), with a limiting mechanism (4) installed in the horizontal groove (3); The upper right side of the workbench (1) is equipped with a bending mechanism (5) that can adjust the bending gap according to the thickness of the metal material.
2. The bending device for metal processing according to claim 1, characterized in that, The limiting mechanism (4) includes a lead screw (41), which is installed in the transverse groove (3) and rotatably connected thereto. One end of the lead screw (41) passes through the side wall of the transverse groove (3) and is connected to the output shaft of the motor (42). The motor (42) is installed on the side wall of the worktable (1).
3. A bending device for metal processing according to claim 2, characterized in that, The lead screw (41) is fitted with a slide block (43), which slides in the transverse groove (3). A limit seat (44) is threaded on the upper end of the slide block (43), and the limit seat (44) has an insertion hole.
4. A bending device for metal processing according to claim 3, characterized in that, The bending mechanism (5) includes a turntable (51), which is installed in a groove (11) inside the workbench (1) and is rotatably connected to the workbench (1). The bottom of the turntable (51) passes through the workbench (1) and is located below the workbench (1).
5. A bending device for metal processing according to claim 4, characterized in that, A large gear (52) is installed at the bottom of the turntable (51), which meshes with a small gear (53). The small gear (53) is installed on the output shaft of the second motor (54), which is fixed to the bottom of the workbench (1) by a bracket.
6. A bending device for metal processing according to claim 5, characterized in that, The turntable (51) has two symmetrical longitudinal grooves (55) at its upper end. A motor (56) is installed in the longitudinal groove (55). The motor (56) is a dual-axis motor, and a lead screw (57) is connected to each of its two output shafts. The end of the lead screw (57) is rotatably connected to the inside of the longitudinal groove (55).
7. A bending device for metal processing according to claim 6, characterized in that, The A slide block (58) is fitted onto the lead screw (57), and the slide block (58) is slidably connected to the longitudinal groove (55). The upper end of the slide block 2 (58) is provided with a vertical rod (59).
Citation Information
Patent Citations
Bending device for metal machining
CN219541405U