Electric overturning workbench for clamp leveling

The design of the electric tilting worktable solves the problems of heavy fixtures and difficulty in manual handling, and realizes rapid positioning, stable clamping and all-round leveling of the fixtures, thereby improving processing efficiency and safety.

CN223699993UActive Publication Date: 2025-12-23KUNSHAN TRUST MASCH MFG CO LTD
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Patent Information

Application Number
CN202423271572.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-23
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

In the existing fixture leveling process, the fixtures are heavy, difficult to transport manually, time-consuming, and require a large number of people, which affects the processing accuracy and safety.

Method used

Design an electric tilting worktable including a base assembly, a tilting table assembly, a drive assembly, a positioning assembly, and a scanning assembly. The tilting table is driven to tilt by a servo motor, and combined with the positioning and leveling mechanisms, it can realize the rapid positioning, all-round leveling, and tilting and hoisting of the fixture.

Benefits of technology

It enables rapid positioning, stable clamping, all-round leveling and flipping of the fixture, reducing manpower requirements and improving safety and processing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223699993U_ABST
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Abstract

The utility model discloses an electric overturning workbench for leveling a clamp. Comprising a base assembly, an overturning table assembly installed on the base assembly and capable of rotating, a driving assembly installed in the base assembly and used for driving the overturning table assembly to overturn, and an electric control box installed on the side edge of the base assembly and used for controlling the driving assembly. The positioning assembly is installed on the overturning table assembly and used for clamping and fixing a clamp, the meter scanning assembly is used for leveling the clamp, the overturning table assembly comprises an overturning table, a sector gear and connecting shafts, the connecting shafts are installed on the two sides of the overturning table, and the overturning table is installed on the base assembly in an inserted mode through the two connecting shafts; sector gears with the connecting shaft as the rotating center are installed on the two sides of the overturning table, and the driving assembly comprises a rotating driving gear meshed with the sector gears. By means of the mode, the clamp can be rapidly positioned, clamped stably, scanned and leveled in all directions, turned over and rapidly hoisted and transferred, manpower is saved, and the safety coefficient is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to jig leveling technical field, especially a kind of electric turnover workbench for jig leveling. BACKGROUND

[0002] In the machining process, the device used to fix workpiece in correct position for production and processing is called jig, and jig can be generally divided into machine tool jig, assembly jig, inspection jig and welding jig etc., in order to improve the machining accuracy of workpiece, it needs to calibrate workbench to clamp jig, and simultaneously, it carries out scanning operation to clamped jig by scanning structure on workbench, so as to reduce on-machine adjustment time, and the calibrated jig needs to be transported, since the weight of jig is large, it is very difficult to transport jig by manpower, not only time-consuming, but also a large number of hands need to be dispatched.

[0003] Based on the above defects and shortcomings, it is necessary to improve the existing technology and design an electric turnover workbench for jig leveling. CONTENT OF UTILITY MODEL

[0004] The utility model mainly solves the technical problem to provide a kind of electric turnover workbench for jig leveling, can be positioned to jig quickly, clamping is stable, scanning leveling is omnibearing, can overturn jig, fast hoisting transport, save manpower, and high safety factor.

[0005] To solve the above technical problems, one technical scheme of the utility model is: provide a kind of electric turnover workbench for jig leveling, the electric turnover workbench for jig leveling includes base assembly, is installed on base assembly and can rotate and overturns the table assembly, is installed in base assembly and is used to drive the drive assembly of overturning table assembly overturning, is installed in the side of base assembly and is used to control the electric cabinet of drive assembly, is installed on overturning table assembly and is used to hold fixed jig and the positioning assembly of scanning component for leveling jig, overturning table assembly includes overturning table, sector gear and connecting shaft, overturning table both sides are equipped with connecting shaft, overturning table is inserted on base assembly by two connecting shafts, and the sector gear with connecting shaft as rotation center is installed on the both sides of overturning table, the drive assembly includes the driving gear that rotates and is engaged with sector gear.

[0006] Preferably, the drive assembly further includes mounting bracket, servo motor, speed reducer and rotating shaft, servo motor for providing power is installed on the upper end of mounting bracket, rotating shaft is rotatably arranged on mounting bracket, servo motor drives rotating shaft to rotate through speed reducer, and driving gear that rotates with rotating shaft is installed on both ends of rotating shaft.

[0007] Preferably, the positioning assembly comprises a first side reference block, a second side reference block, a first side clamping mechanism, a second side clamping mechanism, a height reference platform and a vertical clamp, the first side reference block and the second side reference block are respectively arranged on two adjacent sides of the turnover platform and used for positioning the installation position of the clamp, the first side clamping mechanism and the second side clamping mechanism are respectively arranged on the turnover platform and used for clamping the clamp, the height reference platform is arranged in the middle of the turnover platform and used for positioning the installation height of the clamp, and the vertical clamp is symmetrically arranged on both sides of the turnover platform and used for fixing the clamp.

[0008] Preferably, the table scanning assembly comprises a linear sliding rail, a linear sliding block, a table scanning frame, a fixed block and a leveling instrument, the linear sliding rail is arranged outside the first side reference block, the linear sliding block is arranged on the linear sliding rail and used for mounting the table scanning frame, the vertical frame of the table scanning frame is arranged on the linear sliding block, the front end of the horizontal frame of the table scanning frame is provided with the fixed block, and the leveling instrument is arranged in the fixed block and used for leveling the clamp.

[0009] Preferably, the base assembly comprises a base, an avoiding slope, a bearing seat, an upper limit switch, a lower limit switch and a supporting column, the avoiding slope is arranged at the front end of the two side walls of the base and used for avoiding the rotation of the turnover platform assembly, the bearing seat is arranged on the two avoiding slopes, the connecting shaft is arranged in the bearing seat, the upper limit switch and the lower limit switch are respectively arranged at the upper end and the lower end of the base and used for preventing the collision of the machine caused by the excessive rotation of the sector gear, and the supporting column is arranged at the lower end of the base and used for supporting the base placed on the workbench.

[0010] Compared with the prior art, the device has the following beneficial effects:

[0011] Through the cooperation of the height reference, the side reference, the side clamping mechanism and the vertical clamp, the clamp can be quickly positioned and clamped in the horizontal and vertical directions, and the positioning is quick and the clamping is stable.

[0012] Through the arrangement of the slidable table scanning assembly, the clamp can be subjected to omnibearing table scanning leveling operation.

[0013] Through the cooperation of the driving assembly and the turnover platform assembly, the clamp can be turned to an angle convenient for hoisting, manpower is saved, and the transfer is facilitated.

[0014] Through the arrangement of the limit switch, the collision of the machine caused by the excessive rotation of the turnover platform can be prevented, and the safety factor is high.

[0015] The device can quickly position the clamp, the clamping is stable, the clamp can be subjected to omnibearing table scanning leveling, the clamp can be turned, the clamp can be quickly hoisted and transferred, manpower is saved, and the safety factor is high. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 It is a structural schematic view of an electric overturning workbench for jig leveling.

[0017] Fig. 2 It is a structural schematic view of a base assembly of an electric overturning workbench for jig leveling.

[0018] Fig. 3 It is a structural schematic view of a driving assembly of an electric overturning workbench for jig leveling.

[0019] Fig. 4 It is a structural schematic view of an overturning table assembly of an electric overturning workbench for jig leveling.

[0020] 1, base assembly, 10, base, 11, avoiding slope, 12, bearing seat, 13, upper limit switch, 14, lower limit switch, 15, support column;

[0021] 2, driving assembly, 21, mounting frame, 22, servo motor, 23, speed reducer, 24, rotating shaft, 25, driving gear;

[0022] 3, electric control box;

[0023] 4, overturning table assembly, 40, overturning table, 41, sector gear, 42, connecting shaft;

[0024] 5, positioning assembly, 51, first side reference block, 52, second side reference block, 53, first side clamping mechanism, 54, second side clamping mechanism, 55, height reference table, 56, vertical clamp;

[0025] 6, table scanning assembly, 61, linear slide rail, 62, linear slide block, 63, table scanning frame, 64, fixed block, 65, leveling instrument;

[0026] 100, jig. DETAILED DESCRIPTION

[0027] The preferred embodiments of the utility model are described in detail below with reference to the drawings, so that the advantages and characteristics of the utility model can be more easily understood by those skilled in the art, and the protection scope of the utility model can be more clearly and explicitly defined.

[0028] Please refer to Figs. 1 to 4 The embodiments of the utility model include:

[0029] The utility model provides an electric turnover workbench for clamp leveling, which comprises a base assembly 1, a driving assembly 2, an electric control box 3, a turnover table assembly 4, a positioning assembly 5 and a table scanning assembly 6, the base assembly 1 is provided with a rotatable turnover table assembly 4 at the upper end, the base assembly 1 is internally provided with a driving assembly 2 for driving the turnover table assembly 4 to turn over, the base assembly 1 is provided with an electric control box 3 at the side for controlling the driving assembly 2, the turnover table assembly 4 is provided with a positioning assembly 5 for clamping and fixing a clamp 100 and a table scanning assembly 6 for leveling the clamp 100.

[0030] The base assembly 1 comprises a base 10, an avoidance slope 11, a bearing seat 12, an upper limit switch 13, a lower limit switch 14 and a support column 15, the avoidance slope 11 is arranged at the front end of the side wall of the base 10 for avoiding the rotation of the turnover table assembly 4, the bearing seat 12 is arranged on the avoidance slope 11, the rotatable turnover table assembly 4 is movably connected to the base 10 through the bearing seat 12, the upper limit switch 13 and the lower limit switch 14 are arranged at the upper end and the lower end of the base 10 respectively for preventing the turnover table assembly 4 from being excessively rotated to cause machine collision, and the support column 15 is arranged at the lower end of the base 10 for supporting the base 10 placed on the workbench surface.

[0031] The driving assembly 2 comprises a mounting frame 21, a servo motor 22, a speed reducer 23, a rotating shaft 24 and a driving gear 25, the servo motor 22 is arranged at the upper end of the mounting frame 21 for providing power, the rotating shaft 24 is rotatably arranged on the mounting frame 21, the servo motor 22 drives the rotating shaft 24 to rotate through the speed reducer 23, and the driving gear 25 is arranged at the two ends of the rotating shaft 24 and rotates with the rotating shaft 24.

[0032] The turnover table assembly 4 comprises a turnover table 40, a sector gear 41 and a connecting shaft 42, the connecting shaft 42 is arranged at the two sides of the turnover table 40, the turnover table 40 is inserted into the bearing seat 12 through the two connecting shafts 42, the sector gear 41 is arranged at the two sides of the turnover table 40 and takes the connecting shaft 42 as the center, the sector gear 41 is engaged with the driving gear 25, the driving gear 25 rotates to drive the sector gear 41 to rotate, and the sector gear 41 drives the turnover table 40 to rotate on the base 10 and takes the connecting shaft 42 as the center.

[0033] The positioning assembly 5 comprises a first side reference block 51, a second side reference block 52, a first side clamping mechanism 53, a second side clamping mechanism 54, a height reference table 55 and a vertical clamp 56, the first side reference block 51 and the second side reference block 52 for positioning the installation position of the clamp 100 are respectively arranged on two adjacent sides of the turnover table 40, the first side clamping mechanism 53 and the second side clamping mechanism 54 for clamping the clamp 100 are respectively arranged on the turnover table 40 and opposite to the first side reference block 51 and the second side reference block 52, the height reference table 55 for positioning the installation height of the clamp 100 is arranged in the middle of the turnover table 40, and the vertical clamp 56 for fixing the clamp 100 is symmetrically arranged on both sides of the turnover table 40.

[0034] The table scanning assembly 6 comprises a linear sliding rail 61, a linear sliding block 62, a table scanning frame 63, a fixed block 64 and a leveling instrument 65, the linear sliding rail 61 is arranged outside the first side reference block 51, the linear sliding block 62 capable of sliding and adjusting the position in the range of the linear sliding rail 61 is arranged on the linear sliding rail 61, the table scanning frame 63 for arranging the leveling instrument 65 is arranged on the linear sliding block 62, the vertical frame bottom end of the table scanning frame 63 is arranged on the linear sliding block 62, the front end of the horizontal frame of the table scanning frame 63 is provided with the fixed block 64, and the leveling instrument 65 for leveling the clamp 100 is inserted into the fixed block 64.

[0035] When the electric turnover workbench for clamp leveling works, the clamp 100 is placed on the height reference table 55, the two connecting side surfaces of the bottom plate of the clamp 100 are in contact with the first side reference block 51 and the second side reference block 52, the first side clamping mechanism 53 and the second side clamping mechanism 54 are tightened, the clamp 100 is positioned in the horizontal direction, the clamp 100 is clamped and fixed through the vertical clamp 56, after the fixing is completed, the table scanning frame 63 is manually pushed, the table scanning frame 63 moves on the linear sliding rail 61 along with the linear sliding block 62, the leveling instrument 65 moves along with the table scanning frame 63, the leveling instrument 65 levels the clamp 100, after the leveling is completed, the electric control box 3 controls the rotation of the servo motor 22, the servo motor 22 drives the rotation of the speed reducer 23, the speed reducer 23 drives the rotation of the driving gear 25 through the rotating shaft 24, the driving gear 25 drives the rotation of the sector gear 41, the sector gear 41 drives the rotation of the turnover table 40 with the connecting shaft 42 as the center, the turnover table 40 drives the rotation of the clamp 100 at the upper end, after the clamp 100 is rotated to a convenient angle for transfer, the clamp 100 is hoisted and transferred through a lifting appliance.

[0036] The electric turnover workbench for clamp leveling can quickly position the clamp, stably clamp, level in all directions, turn over the clamp, quickly hoist and transfer, save manpower and has high safety factor.

[0037] The above merely illustrates the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made according to the content of the present application specification and drawings, are also included in the patent protection scope of the present application.

Claims

1. A motorized flip table for fixture leveling, characterized by: The utility model provides a kind of multi-functional flip table, including base assembly (1), be installed on base assembly (1) and can rotate flip table assembly (4), be installed in base assembly (1) for driving flip table assembly (4) and turn over driving assembly (2), be installed in the side of base assembly (1) for the electric cabinet (3) of control driving assembly (2), be installed on flip table assembly (4) for clamping fixed fixture (100) positioning assembly (5) and for leveling fixture (100) sweep table component (6), the flip table assembly (4) includes flip table (40), sector gear (41) and connecting shaft (42), flip table (40) both sides are equipped with connecting shaft (42), and flip table (40) is inserted on base assembly (1) by two connecting shafts (42), and flip table (40) both sides are equipped with sector gear (41) with connecting shaft (42) as the rotation center, the driving assembly (2) includes rotating and with sector gear (41) meshing driving gear (25).

2. An electrically powered flip top table for use in jig leveling according to claim 1, wherein: The driving assembly (2) further includes mounting bracket (21), servo motor (22), speed reducer (23) and rotating shaft (24), the upper end of the mounting bracket (21) is provided with a servo motor (22) for providing power, the rotating shaft (24) is rotatably arranged on the mounting bracket (21), the servo motor (22) drives the rotating shaft (24) to rotate through the speed reducer (23), and the rotating shaft (24) is provided with a driving gear (25) rotating with the rotating shaft (24) at both ends.

3. A power swivel table for use in jig leveling according to claim 1, wherein: The positioning assembly (5) includes first side reference block (51), second side reference block (52), first side clamping mechanism (53), second side clamping mechanism (54), height reference table (55) and vertical clamp (56), the adjacent two sides of the flip table (40) are respectively provided with a first side reference block (51) and a second side reference block (52) for positioning the installation position of the fixture (100), the first side clamping mechanism (53) and the second side clamping mechanism (54) are respectively arranged on the flip table (40) and are opposite to the first side reference block (51) and the second side reference block (52) and are used for clamping the fixture (100), a plurality of height reference tables (55) are arranged in the middle of the flip table (40) and are used for positioning the installation height of the fixture (100), and a plurality of vertical clamps (56) are symmetrically arranged on both sides of the flip table (40) and are used for fixing the fixture (100).

4. The motorized flip table for fixture leveling of claim 1, wherein: The sweep table component (6) includes linear slide rail (61), linear slide block (62), sweep table frame (63), fixed block (64) and sweep level instrument (65), the first side reference block (51) is provided with a linear slide rail (61) outside, the sweep table frame (63) for installing the sweep level instrument (65) is arranged on the linear slide block (62) and moves on the linear slide rail (61), the vertical frame bottom end of the sweep table frame (63) is arranged on the linear slide block (62), the front end of the horizontal frame of the sweep table frame (63) is provided with a fixed block (64), and the sweep level instrument (65) for leveling the fixture (100) is inserted into the fixed block (64).

5. A power swivel table for use in jig leveling according to claim 1, wherein: The base assembly (1) comprises a base (10), an avoidance slope (11), a bearing seat (12), an upper limit switch (13), a lower limit switch (14) and a support column (15), the two side walls of the base (10) are provided with avoidance slopes (11) at the front end for avoiding the rotation of the turnover table assembly (4), the two avoidance slopes (11) are provided with bearing seats (12), the bearing seats (12) are provided with connecting shafts (42) inserted therein, the upper end and the lower end of the base (10) are respectively provided with upper limit switches (13) and lower limit switches (14) for preventing the fan-shaped gear (41) from rotating excessively and causing the machine to collide, and the lower end of the base (10) is provided with a support column (15) for supporting the base (10) placed on the workbench surface.