Cement brick curing and soaking device

By designing the soaking module, lifting module, and timing module of the cement brick curing device, automated vertical soaking and timed control of cement bricks were achieved, solving the problems of low and uneven cement brick curing efficiency and improving safety and efficiency.

CN223701223UActive Publication Date: 2025-12-23HAINAN ZHONGYI NEW MATERIAL RES INST CO LTD
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Patent Information

Application Number
CN202422413615.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-12-23
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

Existing methods for curing cement bricks are inefficient, result in uneven moisture distribution, affecting the strength and quality of the bricks, and lack automated control and safety.

Method used

The cement brick curing device includes a soaking module, a lifting module, and a timing module. The vertical movement of the lifting platform is achieved by a drive motor driving a steel cable. The soaking time is automatically controlled by a timer and a buzzer, and limit switches are set to ensure safety.

Benefits of technology

It improves the automation level of cement brick soaking, ensures uniform water distribution, enhances the safety and efficiency of the equipment, and reduces the waste of human resources.

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Abstract

The cement brick curing soaking device comprises a soaking module, a lifting module and a timing module, the soaking module comprises a first soaking pool and a second soaking pool, and the lifting module comprises a main body frame, a first lifting table and a second lifting table. The first lifting table and the second lifting table are arranged in the first soaking pool and the second soaking pool respectively, a driving motor is arranged at the position, between the first soaking pool and the second soaking pool, of the top end of the main body frame, a rotating shaft is connected to the driving motor, and two steel cables are connected to the rotating shaft; one ends of the two steel cables are connected to fixing points on the rotating shaft, and the other ends of the steel cables are connected to the top ends of the first lifting table and the second lifting table respectively. The driving motor is used for driving the first lifting table and the second lifting table to ascend and descend, and the cement brick soaking effect is achieved; and the driving pressure of the driving motor is reduced through a method of winding the steel rope on the rotating shaft, and cement brick soaking work can be efficiently carried out.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of building material manufacturing, especially to a cement brick curing and soaking device. BACKGROUND

[0002] Cement bricks, as a kind of building material, are widely used in the construction industry due to their light weight, high strength, and no need for firing. Cement bricks not only utilize industrial waste such as fly ash and coal cinder, but also have environmental protection characteristics. Traditional cement brick curing methods mainly rely on manual water spraying, which is not only inefficient but also unevenly distributes water, leading to insufficient water in the brick and affecting the strength and quality of the brick. Chinese patent number CN219709009U proposes a cement brick soaking machine: a drive rod is driven by a motor to raise and lower the two end trays, thereby achieving the function of soaking. However, the applicant found that the above-mentioned technology has at least the following technical problems in the process of implementing the technical scheme of the embodiment: the drive rod moves in a circular motion around its center to drive the tray to rise and fall, which is not vertical movement but movement along a circular arc, which is unstable; it does not have a timing function during operation, and cannot set the soaking time for different bricks, wasting manpower. Therefore, improvement is needed. SUMMARY

[0003] Therefore, the purpose of the utility model is to provide a cement brick curing and soaking device to solve the above-mentioned problems in the prior art.

[0004] The technical scheme adopted by the utility model is as follows:

[0005] A cement brick curing and soaking device, comprising a soaking module, a lifting module, and a timing module. The soaking module includes a first soaking pool and a second soaking pool. The first soaking pool is provided with a water inlet at the top of the side away from the second soaking pool. The second soaking pool is provided with a water outlet at the bottom of the side away from the first soaking pool. The first soaking pool and the second soaking pool are connected. The lifting module includes a main frame, a first lifting platform, and a second lifting platform. The bottom of the main frame is fixed to the bottom of the first soaking pool and the second soaking pool. The first lifting platform and the second lifting platform are arranged in the first soaking pool and the second soaking pool, respectively. A drive motor is arranged at the top of the main frame between the first soaking pool and the second soaking pool. A rotating shaft is connected to the drive motor. Two steel ropes are connected to the rotating shaft. One end of each steel rope is connected to a fixed point on the rotating shaft. The other end of each steel rope is connected to the top of the first lifting platform and the second lifting platform, respectively. When the first lifting platform is located at the top of the first soaking pool, the second lifting platform is located at the bottom of the second soaking pool. The timing module includes a timer, a buzzer, and a single-chip microcomputer. The drive motor, the timer, and the buzzer are electrically connected to the single-chip microcomputer.

[0006] Further, characterized in that the device comprises a first soaking pool switch and a second soaking pool switch, the first soaking pool switch and the second soaking pool switch are electrically connected with the single-chip microcomputer.

[0007] Further, the first soaking pool and the second soaking pool are provided with guide columns on the side away from the main frame, the main frame is fixed on the part in the first soaking pool and the second soaking pool and the guide columns are provided with sliding grooves, and the first lifting platform and the second lifting platform are provided with sliding blocks on the two sides of the bottom end, and the sliding blocks are slidably connected with the sliding grooves on the main frame and the guide columns.

[0008] Further, the height of the through hole is adapted to the depth of the first soaking pool and the second soaking pool.

[0009] Further, the sliding grooves on the main frame are provided with travel switches at the top end and the bottom end, and the travel switches are electrically connected with the single-chip microcomputer.

[0010] Further, the main frame is provided with support frames above the first soaking pool and the second soaking pool, the support frames are fixed with bearings, and the bearings are slidably connected with the steel ropes.

[0011] Further, the first lifting platform and the second lifting platform are hollow at the bottom.

[0012] Compared with the prior art, the device has the beneficial effects that:

[0013] The cement brick curing and soaking device drives the steel rope to drive the first lifting platform and the second lifting platform to soak the cement bricks. The steel rope on the first lifting platform and the second lifting platform is wound on the rotating shaft, the force of the first lifting platform and the second lifting platform acting on the driving motor and the rotating shaft is cleverly counteracted, the driving pressure of the driving motor is reduced, and the safety of the device is increased. The timing module can set different soaking times for different cement bricks, and prompts when the soaking time is reached, improving the automation degree of the device and reducing the workload of the staff. The limit switch can stop the rotation of the motor when the first lifting platform and the second lifting platform reach the corresponding position, ensuring the efficiency and safety of the work. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme in the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only preferred embodiments of the utility model, and for the ordinary skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0015] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0016] Figure 2 This is a partial structural schematic diagram of an embodiment of the present utility model.

[0017] 1. First soaking tank; 2. Second soaking tank; 3. Inlet; 4. Outlet; 5. Main frame; 6. First lifting platform; 7. Second lifting platform; 8. Drive motor; 9. Rotating shaft; 10. Steel cable; 11. Buzzer; 12. First soaking tank switch; 13. Second soaking tank switch; 14. Guide column; 15. Slide rail; 16. Slider; 17. Limit switch; 18. Support frame; 19. Bearing. Detailed Implementation

[0018] The principles and features of this utility model are described below with reference to the accompanying drawings. The listed embodiments are only used to explain this utility model and are not intended to limit the scope of this utility model.

[0019] Example 1

[0020] See attached document Figure 1 Appendix Figure 2 This utility model provides a cement brick curing soaking device, including a soaking module, a lifting module, and a timing module. The soaking module includes a first soaking tank 1 and a second soaking tank 2. The top of the first soaking tank 1, away from the second soaking tank 2, is provided with a water inlet 3, and the bottom of the second soaking tank 2, away from the first soaking tank 1, is provided with a water outlet 4. The first soaking tank 1 and the second soaking tank 2 are connected. The lifting module includes a main frame 5, a first lifting platform 6, and a second lifting platform 7. The bottom of both sides of the main frame 5 are respectively fixed to the bottom of the first soaking tank 1 and the second soaking tank 2. The first lifting platform 6 and the second lifting platform 7 are respectively positioned in the first soaking tank 1 and the second soaking tank 2. Inside pool 1 and the second soaking pool 2, a drive motor 8 is installed at the top of the main frame 5 between the first soaking pool 1 and the second soaking pool 2. A rotating shaft 9 is connected to the drive motor 8. Two steel cables 10 are connected to the rotating shaft 9. One end of each steel cable 10 is connected to a fixed point on the rotating shaft 9. The other end of each steel cable 10 is connected to the top of the first lifting platform 6 and the second lifting platform 7 respectively. When the first lifting platform 6 is located at the top of the first soaking pool 1, the second lifting platform 7 is located at the bottom of the second soaking pool 2. The timing module includes a timer, a buzzer 11, and a microcontroller. The drive motor 8, the timer, and the buzzer 11 are all electrically connected to the microcontroller.

[0021] The device includes a first soaking tank switch 12 and a second soaking tank switch 13, both of which are electrically connected to a single-chip microcomputer.

[0022] Exemplary, the fixed point is arranged in the rotating shaft 9, the other end of the steel cable 10 connected with the first lifting platform 6 is fixedly connected on the fixed point of the rotating shaft 9 after winding on the rotating shaft 9, at this time, when the rotating shaft 9 is not moving and the steel cable 10 is tight, the first lifting platform 6 is located at the top of the first soaking pool 1; the other end of the steel cable 10 connected with the second lifting platform 7 is fixedly connected on the fixed point of the rotating shaft 9 without winding, at this time, when the rotating shaft 9 is not moving and the steel cable 10 is tight, the second lifting platform 7 is located at the bottom of the second soaking pool 2. In use, the water inlet 3 is connected with the water conveying pipe outside, and the first soaking pool 1 and the second soaking pool 2 are injected with appropriate water through the water inlet 3. First, the cement bricks to be soaked are placed on the first lifting platform 6, the first soaking pool switch 12 is pressed, at this time, the timer starts timing, and the driving motor 8 drives the rotating shaft 9 to rotate, the steel cable 10 connected with the first lifting platform 6 wound on the rotating shaft 9 is unwound, and the first lifting platform 6 with the cement bricks descends to the bottom of the first soaking pool 1 for cement brick soaking; when the steel cable 10 connected with the first lifting platform 6 is unwound, the steel cable 10 connected with the second lifting platform 7 is wound on the rotating shaft 9, at this time, when the first lifting platform 6 descends to the bottom of the first soaking pool 1, the second lifting platform 7 rises to the top of the second soaking pool 2. When the timer counts to the set soaking time, the single-chip microcomputer controls the buzzer 11 to prompt that the soaking is completed. At this time, the staff places another batch of cement bricks to be soaked on the second lifting platform 7, presses the second soaking pool switch 13, at this time, the buzzer 11 is closed, the timer starts timing again, and the driving motor 8 drives the rotating shaft 9 to rotate, which puts the second lifting platform 7 into the bottom of the second soaking pool 2 while lifting the first lifting platform 6 to the top of the first soaking pool 1, and the staff takes out the soaked cement bricks on the first lifting platform 6. Then the above soaking process is repeated. The same rotating shaft 9 is used to control the first lifting platform 6 and the second lifting platform 7, when the first lifting platform 6 and the second lifting platform 7 are both placed with cement bricks, and the driving motor 8 controls the lifting of the lifting platform by the rotating shaft 9, the first lifting platform 6 and the second lifting platform 7 counteract the force on the rotating shaft 9 and the driving motor 8 connected with the rotating shaft 9, which reduces the driving pressure of the driving motor 8 and ensures the stability of the driving motor 8. When the soaking work is completed, the water in the first soaking pool 1 and the second soaking pool 2 is discharged to the outside through the water outlet 4 at the bottom of the second soaking pool 2 for treatment.

[0023] The first soaking pool 1 and the second soaking pool 2 are provided with guide columns 14 on the side away from the main frame 5, the main frame 5 is fixed on the part in the first soaking pool 1 and the second soaking pool 2 and the guide columns 14, and the first lifting platform 6 and the second lifting platform 7 are provided with sliding blocks 16 on both sides of the bottom end, and the sliding blocks 16 are slidably connected with the sliding grooves 15 on the main frame 5 and the guide columns 14.

[0024] Exemplarily, when the lifting platform descends to the bottom of the soaking pool, the sliding blocks 16 arranged on both sides of the lifting platform move downward along the sliding grooves 15, which can effectively control the stability of the descending of the lifting platform and ensure the safety of the soaking work.

[0025] The height of the through hole is adapted to the depth of the first soaking pool 1 and the second soaking pool 2.

[0026] Exemplarily, the height of the through hole is adapted to the depth of the first soaking pool 1 and the second soaking pool 2, which facilitates setting the highest height of the ascending of the first lifting platform 6 and the second lifting platform 7 and the lowest height of the descending.

[0027] Embodiment 2

[0028] Please refer to the accompanying drawings Figure 1 , the accompanying drawings Figure 2 , the difference between the embodiment and embodiment 1 is that the sliding grooves 15 on the top and bottom of the main frame 5 are provided with travel switches 17, and the travel switches 17 are electrically connected with the single-chip microcomputer.

[0029] Exemplarily, when the first lifting platform 6 ascends to the top of the first soaking pool 1, the sliding blocks 16 arranged on the outside of the first lifting platform 6 touch the travel switches 17 on the top of the sliding grooves 15, at which time the single-chip microcomputer controls the driving motor 8 to stop working. When the first lifting platform 6 descends to the bottom of the first soaking pool 1, the sliding blocks 16 arranged on the outside of the first lifting platform 6 touch the travel switches 17 on the bottom of the sliding grooves 15, at which time the single-chip microcomputer controls the driving motor 8 to stop working. This is conducive to increasing the automation degree of the device, reducing manual operation, and saving human resources. At the same time, it prevents the driving motor 8 from overworking and wasting energy.

[0030] The main frame 5 is provided with support frames 18 above the first soaking pool 1 and the second soaking pool 2, the support frames 18 are fixedly provided with bearings 19, and the bearings 19 are slidably connected with the steel cables 10.

[0031] Exemplarily, when the device works, the support frames 18 can share part of the force on the steel cables 10, reduce the force borne by the driving motor 8 and the rotating shaft 9, and increase the stability. Through the sliding connection of the bearings 19 and the steel cables 10, the friction of the steel cables 10 is reduced, and the working efficiency is increased.

[0032] The bottom of the first lifting platform 6 and the second lifting platform 7 is hollow.

[0033] Exemplarily, the bottom of the first lifting platform 6 and the second lifting platform 7 is hollow, which is conducive to reducing the resistance borne by the lifting platform when ascending and descending in water and increasing the soaking efficiency of the bottom of the cement bricks.

[0034] It should be noted that the driving motor 8, the buzzer 11, the first soaking pool 1 switch, the second soaking pool 2 switch, the travel switch 17 and the like used in the present application are all prior art electronic components in the field, and those skilled in the art can obtain the circuit structure of the driving motor 8, the buzzer 11, the first soaking pool switch 12, the second soaking pool 13 switch, the travel switch 17 and the like and the circuit connection structure therebetween according to the prior art technical knowledge and technical materials, and the present application embodiment will not be specifically described, and those skilled in the art can freely select the corresponding models as needed, and the present embodiment is not specifically limited herein.

[0035] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application, and any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A cement brick curing and soaking device characterized by, The device comprises a soaking module, a lifting module and a timing module, the soaking module comprises a first soaking pool and a second soaking pool, the first soaking pool is provided with a water inlet at the top of the side away from the second soaking pool, the second soaking pool is provided with a water outlet at the bottom of the side away from the first soaking pool, the first soaking pool and the second soaking pool are communicated, the lifting module comprises a main frame, a first lifting platform and a second lifting platform, the main frame is fixed at the bottom of the first soaking pool and the second soaking pool respectively, the first lifting platform and the second lifting platform are arranged in the first soaking pool and the second soaking pool respectively, the main frame is provided with a driving motor at the top end, the driving motor is connected with a rotating shaft, the rotating shaft is connected with two steel wires, one end of the two steel wires is connected with the fixed point on the rotating shaft, the other end of the steel wires is connected with the top end of the first lifting platform and the second lifting platform respectively, when the first lifting platform is located at the top of the first soaking pool, the second lifting platform is located at the bottom of the second soaking pool, the timing module comprises a timer, a buzzer and a single-chip microcomputer, the driving motor, the timer and the buzzer are electrically connected with the single-chip microcomputer.

2. The cement brick curing and soaking device according to claim 1, characterized in that, The device comprises a first soaking pool switch and a second soaking pool switch, the first soaking pool switch and the second soaking pool switch are electrically connected with the single-chip microcomputer.

3. The cement brick curing and soaking device according to claim 1, characterized in that, The first soaking pool and the second soaking pool are provided with guide columns on the side away from the main frame, the main frame fixed in the first soaking pool and the second soaking pool and the guide columns are provided with sliding grooves, the first lifting platform and the second lifting platform are provided with sliding blocks on the two sides of the bottom end, and the sliding blocks are slidingly connected with the sliding grooves on the main frame and the guide columns.

4. The cement brick curing and soaking device according to claim 3, characterized in that, The sliding grooves on the main frame are provided with travel switches at the top end and the bottom end, and the travel switches are electrically connected with the single-chip microcomputer.

5. The cement brick curing and soaking device according to claim 1, characterized in that, The main frame is provided with support frames above the first soaking pool and the second soaking pool, the support frames are fixed with bearings, and the bearings are slidingly connected with the steel wires.

6. The cement brick curing and soaking device according to claim 1, characterized in that, The first lifting platform and the second lifting platform are hollow at the bottom.

Citation Information

Patent Citations

  • Double-tray cement brick soaking machine

    CN219709009U