Anti-blocking PET mineral water bottle recycling equipment

Abstract

The utility model discloses an anti-clogging PET material mineral water bottle recovery equipment relates to PET material mineral water bottle recovery field, it includes the transmission screening device, rotary type separator, spray cleaning device and filter device, the transmission screening device passes through servo motor drive gear to rotate so as to drive flexible rubber conveyor belt to rotate, and the rotary type separator passes through the transmission screening device to drive the flexible rubber conveyor belt to rotate. Impurities such as bottle caps and paper scraps mixed in mineral water bottles are screened out through a square grid, metal impurities mixed in the mineral water bottles are removed through a magnetic separator, the rotary separator drives a rotary shaft to rotate through an alternating current motor rigid coupling shaft, the rotary shaft drives a round cylinder to rotate, and through the design of a spiral channel and guide blades, the mineral water bottles are separated from the round cylinder. The mineral water bottles can stably and orderly slide downwards and are prevented from being blocked, the spraying cleaning device can wash the mineral water bottles at high pressure, the filtering device comprises a filtering box and a fine filtering net, sewage after cleaning can be filtered, recycling of water resources is achieved, and waste of the water resources is reduced.

Description

Technical Field

[0001] This utility model relates to the field of PET mineral water bottle recycling technology, specifically to an anti-clogging PET mineral water bottle recycling device. Background Technology

[0002] With increasing global emphasis on environmental protection and sustainable resource utilization, the recycling and disposal of plastic waste has become a crucial area. PET mineral water bottles are among the most common plastic waste generated in daily life and production.

[0003] From an environmental perspective, PET mineral water bottles are difficult to degrade quickly in the natural environment. Long-term accumulation occupies significant land resources and may decompose into harmful substances and breed bacteria, causing serious pollution to soil and water bodies. From an energy perspective, PET material has excellent recyclability and reuse value. By recycling mineral water bottles and processing them into recycled PET products, such as fibers used in the textile industry to manufacture clothing and carpets, or sheets made for food packaging, dependence on virgin petroleum resources can be greatly reduced, lowering energy consumption and carbon dioxide emissions.

[0004] Currently, PET mineral water bottle recycling equipment is designed with little consideration for screening mixed metal impurities. Mixed metal impurities, such as pull tabs from aluminum cans and iron wires, can easily cause blockages and wear on the recycling equipment. At the same time, traditional straight conveying channels can easily cause mineral water bottles to accumulate. The unreasonable design of the feed inlet size and shape can lead to bottles not entering the screening area smoothly and getting stuck. In addition, the external water source for the cleaning device results in a large waste of water resources and cannot form a comprehensive, three-dimensional high-pressure spray cleaning system. Utility Model Content

[0005] The purpose of this utility model is to provide a PET mineral water bottle recycling device that prevents clogging, and to solve the following technical problems: In the design process of PET mineral water bottle recycling devices, little consideration is given to the screening of mixed metal impurities. Mixed metal impurities, such as pull tabs from aluminum cans, iron wires and other debris, can easily cause clogging and wear of the recycling device. At the same time, the traditional straight conveying channel can easily cause mineral water bottles to accumulate. The size and shape of the feed inlet are not designed reasonably, which makes it difficult for bottles to enter the screening area and easy to get stuck. In addition, the external water source of the cleaning device wastes a lot of water resources and cannot form a comprehensive, three-dimensional high-pressure spray cleaning system.

[0006] The objective of this utility model can be achieved through the following technical solutions:

[0007] A clog-resistant PET mineral water bottle recycling device includes a feeding box, a support plate fixed to one side of the feeding box, a servo motor fixed to the support plate, a feeding port on the side of the feeding box above the servo motor, a first arc-shaped chute fixed to the feeding port, a conveying and screening device in the middle of the feeding box for removing impurities from the mineral water bottles, a first discharging port on the other side of the feeding box, and a buffer zone between the conveying and screening device and the first discharging port. A second arc-shaped chute is fixedly connected to one end of the bottle, and a funnel is fixedly connected to the end of the second arc-shaped chute. A third arc-shaped chute is provided at the bottom of the funnel, and a rotary separator is fixedly connected to the end of the third arc-shaped chute. A second discharge port is provided at the bottom of the rotary separator. Spray cleaning devices are provided on both sides of the rotary separator. The spray cleaning devices are used to spray and clean the rotating mineral water bottle. A filter device is fixedly installed at the lower end of the rotary separator. The filter device is used to filter and reuse the wastewater after spraying.

[0008] As a further embodiment of this utility model: a magnetic separator is provided on the upper part of the feeding box to remove metal impurities mixed in the mineral water bottle.

[0009] As a further embodiment of this utility model: the conveying and screening device includes a drive gear installed inside the feed box, a drive gear is sleeved and shafted on the output shaft of the servo motor, a flexible rubber conveyor belt meshes on the side wall of the drive gear, the flexible rubber conveyor belt has square holes, and flexible guardrails are installed on both sides of the flexible rubber conveyor belt.

[0010] As a further embodiment of this utility model: a collection cabinet is provided at the bottom of the feed box via a slide rail, and a handle is provided on the collection cabinet.

[0011] As a further embodiment of this utility model: the rotary separator includes a base fixed at the bottom, a support rod fixed on the base, a circular cylinder sleeved on the support rod, a rotating shaft inside the circular cylinder, an AC motor rigidly connected to one end of the rotating shaft, a metal grid on the circular cylinder, a spiral channel inside the circular cylinder, and guide vanes at the feed inlet of the rotary separator.

[0012] As a further embodiment of this utility model: the spray cleaning device includes a water storage tank, a cylindrical rod is fixed around the water storage tank, a diagonal brace is fixed on the cylindrical rod, a plurality of cleaning nozzles are installed on the diagonal brace, a filter screen is provided at the bottom of the water storage tank, and baffles are provided at both ends of the water storage tank.

[0013] As a further embodiment of this utility model: the filtration device includes a filter box installed on the base, the upper end of the filter box is provided with a water inlet, and both ends of the lower part of the filter box are provided with water outlets. The water outlets are connected to a spray cleaning device through a conduit, and a fine filter screen is snapped into the inside of the filter box.

[0014] As a further embodiment of this utility model: a fan is provided on the inner side wall of the feed box above the conveying and screening device.

[0015] The beneficial effects of this utility model are:

[0016] (1) This utility model drives the drive gear to rotate through the sleeve coupling of the servo motor, thereby driving the flexible rubber conveyor belt to rotate. The grid screen quickly removes bottle caps, paper scraps and other debris mixed in the mineral water bottle, making it easier for the mineral water bottle to enter the next process. The magnetic separator can remove metal impurities mixed in the mineral water bottle, avoid clogging and wear of the screening equipment, and extend the service life of the equipment.

[0017] (2) Through the design of spiral channels, guide vanes and arc-shaped chutes, the bottles can slide down smoothly and orderly under the action of gravity and slight rotational force, preventing blockage and improving the recycling efficiency of mineral water bottles.

[0018] (3) By setting up a filter box and a fine filter screen, the wastewater after cleaning can be filtered, realizing the recycling of water resources in the cutting machine and reducing the waste of water resources. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings.

[0020] Figure 1 This is a schematic diagram of the overall structure of the PET mineral water bottle recycling equipment of this utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the rotary separator of this utility model;

[0022] Figure 3 This is a top view of the feed box of this utility model;

[0023] Figure 4 This is a schematic diagram of the internal structure of the filter device of this utility model;

[0024] Figure 5 This is a schematic diagram of the spiral channel design of this utility model.

[0025] In the diagram: 1. Feed box; 2. Support plate; 3. Servo motor; 4. Feed inlet; 5. First arc-shaped chute; 6. Conveying and screening device; 7. First discharge outlet; 8. Buffer zone; 9. Second arc-shaped chute; 10. Funnel; 11. Third arc-shaped chute; 12. Rotary separator; 13. Second discharge outlet; 14. Spray cleaning device; 15. Filter device; 16. Magnetic separator; 17. Drive gear; 18. Flexible rubber conveyor belt; 19. Grid holes 20. Flexible guardrail; 21. Collection cabinet; 22. Handle; 23. Base; 24. Support rod; 25. Cylindrical cylinder; 26. Rotating shaft; 27. AC motor; 28. Metal grille; 29. ​​Spiral channel; 30. Guide vane; 31. Water tank; 32. Cylindrical rod; 33. Diagonal brace; 34. Cleaning nozzle; 35. Filter screen; 36. Baffle; 37. Filter box; 38. Inlet; 39. Outlet; 40. Fine filter screen; 41. Fan. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-5As shown, this utility model is an anti-clogging PET mineral water bottle recycling device, including a feeding box 1. A support plate 2 is fixed to one side of the feeding box 1, and a servo motor 3 is fixed on the support plate 2. A feeding port 4 is opened on the side of the feeding box 1 above the servo motor 3. A first arc-shaped slide groove 5 is fixed on the feeding port 4. The first arc-shaped slide groove 5 allows the mineral water bottle to smoothly transition into the interior of the feeding box 1, reducing the impact of the bottle on the inlet edge. A conveying and screening device 6 is set in the middle of the feeding box 1. The conveying and screening device 6 is used to screen out impurities mixed in with the mineral water bottle. A first discharge port 7 is opened on the other side of the feeding box 1. A buffer zone 8 is fixed between the conveying and screening device 6 and the first discharge port 7. The buffer zone 8 can adjust the empty space in the rotary separator 12 to avoid the mineral water bottle from clogging in the spiral channel 29. One end of the buffer zone 8 is fixed. A second arc-shaped chute 9 is fixedly connected to the mineral water bottle, which facilitates the slow sliding of the bottle. A funnel 10 is fixedly connected to the end of the second arc-shaped chute 9, and a third arc-shaped chute 11 is provided at the bottom of the funnel 10. A rotary separator 12 is fixedly connected to the end of the third arc-shaped chute 11. A second discharge port 13 is provided at the bottom of the rotary separator 12, and a conveyor belt can be installed below the second discharge port 13 for uniformly transporting and packaging the cleaned mineral water bottles. Spray cleaning devices 14 are provided on both sides of the rotary separator 12 to spray and clean the rotating mineral water bottles, further removing impurities such as mud, paper scraps, and labels adhering to the bottles. A filter device 15 is fixedly installed at the lower end of the rotary separator 12 to filter and reuse the sprayed wastewater, avoiding water waste.

[0028] An HS-100 magnetic separator 16 is fixedly installed on the upper part of the feed box 1. The HS-100 magnetic separator 16 removes metal impurities mixed in the mineral water bottle, thus avoiding clogging and wear of the recycling equipment.

[0029] The conveying and screening device 6 includes a drive gear 17 installed inside the feed box 1. The output shaft of the servo motor 3 is sleeved and connected to the drive gear 17. A flexible rubber conveyor belt 18 meshes with the side wall of the drive gear 17. The flexible rubber conveyor belt 18 prevents the mineral water bottles from being bumped too much during transportation, which could change the output direction and cause blockage. The flexible rubber conveyor belt 18 has square holes 19. Through the square holes 19, debris smaller than the length of the mineral water bottle falls from the square holes 19 into the collection cabinet 21 during transportation. Flexible guardrails 20 are installed on both sides of the flexible rubber conveyor belt 18. The flexible guardrails 20 are used to restrict the mineral water bottles during transportation and prevent them from slipping off from both ends. The height of the guardrails is set to allow the fan 41 to blow away debris such as paper scraps and labels.

[0030] The bottom of the feed box 1 is equipped with a collection cabinet 21 via a slide rail. A handle 22 is fixedly installed on the collection cabinet 21. The collection cabinet 21 can be pulled out from the slide rail by the handle 22, and the collection cabinet 21 can be cleaned.

[0031] The rotary separator 12 includes a base 23 fixed at the bottom, a support rod 24 fixed on the base 23, a cylindrical cylinder 25 sleeved on the support rod 24, a rotating shaft 26 inside the cylindrical cylinder 25, an AC motor 27 rigidly connected to one end of the rotating shaft 26, a metal grid 28 on the cylindrical cylinder 25, the metal grid 28 is used to allow impurities adhering to the mineral water bottle to fall into the water storage tank 31 during the water spray cleaning process, a spiral channel 29 is provided inside the cylindrical cylinder 25, the spiral diameter and pitch of the spiral channel 29 are designed according to the size and shape of the mineral water bottle, the spiral diameter is slightly larger than the maximum diameter of the mineral water bottle, and the pitch is also slightly larger than the length of the bottle, a guide vane 30 is provided at the feed inlet of the rotary separator 12, the guide vane 30 is spirally distributed and consistent with the rotation direction of the spiral channel 29, so that the bottle gets the correct movement direction from the beginning, reducing the blockage caused by incorrect direction at the inlet.

[0032] The spray cleaning device 14 includes a water storage tank 31, with cylindrical rods 32 fixed around the water storage tank 31. Diagonal braces 33 are fixed on the cylindrical rods 32, and multiple cleaning nozzles 34 are installed on the diagonal braces 33. A filter screen 35 is provided at the bottom of the water storage tank 31 to filter out fallen paper scraps, labels, and other debris. Baffles 36 are provided at both ends of the water storage tank 31 to prevent the spray water from the cleaning nozzles 34 from flowing out of the rotary separator 12.

[0033] The filtration device 15 includes a filter box 37 mounted on a base 23. The upper end of the filter box 37 has a water inlet 38, and both ends of the lower part of the filter box 37 have water outlets 39. The water outlets 39 are connected to a spray cleaning device 14 through a conduit. A fine filter screen 40 is fitted inside the filter box 37 to filter out impurities in the wastewater and recycle water resources.

[0034] A fan 41 is installed on the inner side wall of the feed box 1 above the conveying and screening device 6. The fan 41 can blow away small particulate impurities mixed in the mineral water bottle, causing them to slide off quickly.

[0035] The working principle of this utility model is as follows: The PET mineral water bottles to be recycled are slowly fed into the first discharge port 7 via a belt conveyor. The servo motor 3 is started, driving the drive gear 17 to rotate. The drive gear 17 then drives the flexible rubber conveyor belt 18, causing the PET mineral water bottles to slowly move along the conveyor belt 18. A fan 41 is activated to blow away any paper scraps and labels mixed in with the PET bottles, causing them to fall into the collection cabinet 21. Low-height flexible guardrails 20 are installed on both sides to prevent the bottles from sliding off and to allow paper scraps and labels to roll freely. Bottle caps, twigs, and other impurities mixed in can fall into the collection cabinet 21 through the square holes 19. An HS-100 magnetic separator 16 removes any metal impurities mixed in with the bottles, preventing clogging and wear. After initial screening, the bottles slowly slide from the second arc-shaped chute 9 into the funnel 10 and then into the third arc-shaped chute 11. The guide vanes 30 at the inlet of the rotary separator 12 allow the mineral water bottles to rotate in the same direction as the spiral channel 29. The mineral water bottles slowly enter the spiral channel 29. By setting the appropriate spiral diameter and pitch, the mineral water bottles can be prevented from clogging inside the cylindrical tube 25. The spray cleaning devices 14 at both ends of the rotary separator 12 can perform high-pressure rinsing on the mineral water bottles to remove residual dirt, paper scraps, labels and other impurities. After cleaning, the mineral water bottles slowly slide out from the second discharge port 13 at the end of the rotary separator 12. A conveyor belt can be set at the end of the second discharge port 13 to pack and sort the cleaned mineral water bottles. The baffles 36 on both sides of the rotary separator 12 can prevent the high-pressure spray water from flowing out from both sides. A filter device 15 is set at the lower end of the rotary separator 12 to filter the wastewater after cleaning, realize the recycling of water resources and reduce water waste.

[0036] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.

Claims

1. A PET mineral water bottle recycling device with anti-clogging properties, characterized in that, The system includes a feeding box (1), a support plate (2) fixed on one side of the feeding box (1), a servo motor (3) fixed on the support plate (2), a feeding port (4) opened on the side of the feeding box (1) at the upper end of the servo motor (3), a first arc-shaped chute (5) fixed on the feeding port (4), a conveying and screening device (6) set in the middle of the feeding box (1), the conveying and screening device (6) is used to screen out impurities mixed in the mineral water bottle, a first discharge port (7) opened on the other side of the feeding box (1), a buffer zone (8) is set between the conveying and screening device (6) and the first discharge port (7), and a second arc-shaped chute (5) is fixedly connected to one end of the buffer zone (8). The second arc-shaped chute (9) is fixedly connected to a funnel (10) at its end. A third arc-shaped chute (11) is provided at the bottom of the funnel (10). A rotary separator (12) is fixedly connected to the end of the third arc-shaped chute (11). A second discharge port (13) is provided at the bottom of the rotary separator (12). Spray cleaning devices (14) are provided on both sides of the rotary separator (12). The spray cleaning devices (14) are used to spray and clean the rotating mineral water bottles. A filter device (15) is fixedly installed at the lower end of the rotary separator (12). The filter device (15) is used to filter and reuse the wastewater after spraying.

2. The anti-clogging PET mineral water bottle recycling equipment according to claim 1, characterized in that, A magnetic separator (16) is provided on the upper part of the feed box (1) to remove metal impurities mixed in the mineral water bottle.

3. The anti-clogging PET mineral water bottle recycling equipment according to claim 1, characterized in that, The conveying and screening device (6) includes a drive gear (17) installed inside the feed box (1). The output shaft of the servo motor (3) is sleeved with the drive gear (17). A flexible rubber conveyor belt (18) meshes on the side wall of the drive gear (17). The flexible rubber conveyor belt (18) has square holes (19). Flexible guardrails (20) are installed on both sides of the flexible rubber conveyor belt (18).

4. The anti-clogging PET mineral water bottle recycling equipment according to claim 1, characterized in that, The bottom of the feed box (1) is provided with a collection cabinet (21) via a slide rail, and a handle (22) is provided on the collection cabinet (21).

5. A PET mineral water bottle recycling device for preventing clogging according to claim 1, characterized in that, The rotary separator (12) includes a base (23) fixed at the bottom, a support rod (24) fixed on the base (23), a cylindrical cylinder (25) sleeved on the support rod (24), a rotating shaft (26) provided inside the cylindrical cylinder (25), an AC motor (27) rigidly connected to one end of the rotating shaft (26), a metal grid (28) provided on the cylindrical cylinder (25), a spiral channel (29) provided inside the cylindrical cylinder (25), and a guide vane (30) provided at the feed inlet of the rotary separator (12).

6. The anti-clogging PET mineral water bottle recycling equipment according to claim 1, characterized in that, The spray cleaning device (14) includes a water storage tank (31), a cylindrical rod (32) is fixed around the water storage tank (31), a diagonal brace (33) is fixed on the cylindrical rod (32), a plurality of cleaning nozzles (34) are installed on the diagonal brace (33), a filter screen (35) is provided at the bottom of the water storage tank (31), and baffles (36) are provided at both ends of the water storage tank (31).

7. A PET mineral water bottle recycling device for preventing clogging according to claim 1, characterized in that, The filtration device (15) includes a filter box (37) installed on a base (23). The filter box (37) has an inlet (38) at its upper end and an outlet (39) at both ends of its lower part. The outlet (39) is connected to a spray cleaning device (14) via a conduit. A fine filter screen (40) is fitted inside the filter box (37).

8. A PET mineral water bottle recycling device for preventing clogging according to claim 5, characterized in that, A fan (41) is provided on the inner side wall of the feed box (1) above the conveying and screening device (6).

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