Energy-saving foaming furnace
By incorporating insulation and collection components into the foaming furnace, the problems of heat loss and exhaust gas pollution are solved, achieving an energy-saving and environmentally friendly foaming effect.
Patent Information
- Application Number
- CN202520178886.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-05
AI Technical Summary
Traditional foaming furnaces suffer significant heat loss during the foaming process, leading to increased energy consumption and severe exhaust pollution, which existing devices have failed to effectively address.
The insulation component uses a dual-head motor to drive the threaded rod to rotate, which seals the opening of the foaming furnace to reduce heat loss. The waste gas is then treated by a suction fan and multi-stage filters and stored after being collected.
It achieves energy-saving effects in foaming furnaces and effective recycling of waste gas, reducing heat loss and air pollution.
Smart Images
Figure CN223701472U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to material foaming technical field especially relates to a energy -conserving foaming furnace. BACKGROUND
[0002] Polyolefin plastics are widely used, have good physical, chemical and mechanical properties, its toughness, flexibility and cushioning performance are good, and have electric insulation, heat insulation and other properties, are widely used in packaging, chemical industry, building and other fields, polyolefin foamed plastics are widely used, and are one of the earliest successfully prepared foamed plastics, polyolefin foaming material often adopts foaming furnace to foam in the production process, and the traditional foaming furnace provides the high temperature environment required for foaming by hot air, steam and the like, usually the foaming furnace carries out heat conduction type heating and temperature rising to the furnace by electric heating or fuel heating and the like, to reach the foaming temperature.
[0003] The existing general foaming furnace is used in the process, because of the reason of the two side openings, so that the material will lose more heat in the foaming process, thereby affecting the foaming effect of the material, meanwhile, the loss of heat will lead to the increase of energy consumption, the energy saving effect is poor, in addition, in the foaming process of the material, more waste gas is produced, the general foaming furnace is not provided with waste gas recovery device, and the produced waste gas will cause air pollution, and affect the health of the user.
[0004] Based on this, an energy-saving foaming furnace is provided, which can optimize the disadvantages of the existing device. UTILITY MODEL CONTENTS
[0005] The utility model discloses an energy -conserving foaming furnace, aims at solving the technical problem in the background art.
[0006] In order to realize the above -mentioned purpose, the utility model adopts the following technical scheme:
[0007] An energy-saving foaming furnace, comprising a base, the base bottom four corners are all fixedly connected with supporting legs, the base middle part is provided with a conveyor belt, the base top is provided with a foaming furnace body, the foaming furnace body left side is provided with a heat preservation assembly, and the foaming furnace body top is provided with a collecting assembly.
[0008] The heat preservation assembly includes a cross column fixedly connected to the left side of the foaming furnace body, a double-head motor fixedly connected to the middle of the inner side of the cross column, a threaded rod fixedly connected to the driving end of the double-head motor, a sliding block threadedly connected to the outer side of the threaded rod, a connecting block fixedly connected to the left side of the sliding block, an installation block fixedly connected to the other end of the connecting block, a rotating shaft rotationally connected to the middle of the inner side of the installation block, a connecting plate fixedly connected to the outer side of the rotating shaft, a fixed block fixedly connected to the other end of the connecting plate, a baffle fixedly connected to the side away from the connecting plate of the fixed block, a first cavity provided on the inner side of the connecting plate, a limiting block fixedly connected to the middle of the inner side of the first cavity, a spring fixedly connected to the upper and lower sides of the limiting block, and a clamping rod fixedly connected to the other end of the spring and slidingly connected to the inner side of the through hole.
[0009] In a preferred scheme, the collecting assembly includes a collecting cover arranged in the middle of the top end of the foaming furnace body, a suction fan body fixedly connected to the top end of the collecting cover, a connecting pipe connecting the top of the shell with the middle of the top end of the suction fan body, a second cavity arranged in the shell, clamping grooves arranged on the inner walls of the second cavity, a primary filter screen slidingly connected to the inner side of the upper clamping groove, a medium filter screen slidingly connected to the inner side of the lower clamping groove, a gas conveying pipe arranged in the middle of the top end of a gas storage tank, and the gas conveying pipe arranged in the middle of the top end of the gas storage tank.
[0010] In a preferred scheme, the cross column is provided with a sliding groove on one side, and the sliding blocks are slidingly connected to the middle of the inner side of the sliding groove.
[0011] In a preferred scheme, the through holes are uniformly distributed on the upper and lower sides of the installation block.
[0012] In a preferred scheme, the shell is fixedly connected to the top end of a second bottom plate, the second bottom plate is fixedly connected to one side of the foaming furnace body, the gas storage tank is arranged in the middle of the top end of a first bottom plate, and the first bottom plate is fixedly connected to one side of a base.
[0013] In a preferred scheme, the shell is hingedly provided with a sealing door, and the sealing door is fixedly connected to the side of the front part of the sealing door.
[0014] In a preferred scheme, the connecting blocks are all arranged in an L shape, and the installation blocks are all arranged in a U shape.
[0015] As can be seen from the above, the energy-saving foaming furnace has the following technical effects.
[0016] One: through the setting of the heat preservation assembly, the double-head motor is started to drive the threaded rod to rotate synchronously, so that the sliding block moves, the sliding block drives the connecting block and the mounting block to move, the connecting plate is pulled to rotate through the rotating shaft, at this time the spring drives the clamping rod to reset and is clamped in the through hole, the fixing of the connecting plate is completed, the opening of the foaming furnace body is closed, and the heat preservation effect is achieved.
[0017] Secondly, through the setting of the collecting assembly, the exhaust gas is sucked into the body of the air suction fan, the exhaust gas enters the inside of the shell through the connecting pipe, the exhaust gas after two-stage filtration and purification is transported into the gas storage tank through the gas conveying pipe at the middle of the bottom end of the shell for storage, so that subsequent unified treatment or recycling is carried out. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 A side structure schematic view of the energy-saving foaming furnace is provided.
[0019] Figure 2 Another side structure schematic view of the energy-saving foaming furnace is provided.
[0020] Figure 3 A horizontal column and mounting block structure schematic view of the energy-saving foaming furnace is provided.
[0021] Figure 4 An internal structure schematic view of the fixed block of the energy-saving foaming furnace is provided.
[0022] Figure 5 An internal structure schematic view of the shell of the energy-saving foaming furnace is provided.
[0023] In the drawings: 1, foot; 2, base; 3, mounting block; 4, foaming furnace body; 5, collecting cover; 6, air suction fan body; 7, connecting pipe; 8, shell; 9, baffle; 10, conveying belt; 11, fixed block; 12, connecting plate; 13, rotating shaft; 14, threaded rod; 15, double-head motor; 16, horizontal column; 17, first bottom plate; 18, gas storage tank; 19, second bottom plate; 20, handle; 21, sealing door; 22, through hole; 23, gas conveying pipe; 24, sliding block; 25, clamping rod; 26, connecting block; 27, sliding groove; 28, first cavity; 29, spring; 30, second cavity; 31, clamping groove; 32, primary efficiency filter screen; 33, medium efficiency filter screen; 34, limiting block. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.
[0025] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0026] Reference Figures 1-4 An energy-saving foaming furnace includes a base 2, with support legs 1 fixedly connected to the four corners of the bottom of the base 2, a conveyor belt 10 in the middle of the base 2, a foaming furnace body 4 at the top of the base 2, a heat insulation component on the left side of the foaming furnace body 4, and a collection component at the top of the foaming furnace body 4.
[0027] The insulation component includes a horizontal column 16 fixedly connected to the left side of the foaming furnace body 4. A dual-head motor 15 is fixedly connected to the middle of the inner side of the horizontal column 16. Each drive end of the dual-head motor 15 is fixedly connected to a threaded rod 14. A slider 24 is threadedly connected to the outer side of each threaded rod 14. A connecting block 26 is fixedly connected to the left side of each slider 24. An mounting block 3 is fixedly connected to the other end of each connecting block 26. A rotating shaft 13 is rotatably connected to the middle of the inner side of each mounting block 3. A fixed shaft 13 is fixed to the outer side of each rotating shaft 13. A connecting plate 12 is fixedly connected to the other end of the connecting plate 12. A fixing block 11 is fixedly connected to the side of the fixing block 11 away from the connecting plate 12. A first cavity 28 is provided on one side of the connecting plate 12. A limiting block 34 is fixedly connected to the middle of the inner side of the first cavity 28. A spring 29 is fixedly connected to the upper and lower sides of the limiting block 34. A locking rod 25 is fixedly connected to the other end of the spring 29. The other side of the locking rod 25 is slidably connected to the inner side of the through hole 22.
[0028] In this embodiment, when the user operates the equipment, they first place the material to be foamed on the conveyor belt 10 in the middle of the base 2. The conveyor belt 10 smoothly transports the material into the foaming furnace body 4 for heating and foaming. The dual-head motor 15 is started, and the dual-head motor 15 drives the threaded rods 14 on both sides to rotate synchronously, which drives the threaded slider 24 to move smoothly in the horizontal direction. The movement of the slider 24 is transmitted to the mounting block 3 through the connecting block 26, so that it moves synchronously, pulling the connecting plate 12, so that the connecting plate 12 rotates through the rotating shaft 13, and stops when the baffle 9 moves to the opening of the foaming furnace body 4. At this time, the spring 29 will drive the locking rod 25 to reset and engage in the through hole 22, thus fixing the connecting plate 12 and sealing the opening of the foaming furnace body 4 to achieve the heat preservation effect, effectively reduce heat loss, and realize the energy-saving effect of the equipment. During this process, if it is necessary to adjust the position of the baffle 9, press the locking rod 25 again so that the locking rod 25 overcomes the elastic force of the spring 29 and slides out from the currently inserted through hole 22. Then, after adjusting the baffle 9 to the required position, release the connecting plate 12. Under the elastic force of the spring 29, the locking rod 25 will be inserted into the corresponding position of the through hole 22 again to lock the position of the baffle 9.
[0029] Reference Figure 2 and Figure 5 In a preferred embodiment, the collection assembly includes a collection cover 5 disposed at the top center of the foaming furnace body 4. A suction fan body 6 is fixedly connected to the top of the collection cover 5. The top center of the suction fan body 6 is connected to the top of the housing 8 via a connecting pipe 7. A second cavity 30 is provided inside the housing 8. Slots 31 are provided on both sides of the inner wall of the second cavity 30. A primary filter 32 is slidably connected inside the upper slot 31, and a medium-efficiency filter 33 is slidably connected inside the lower slot 31. A gas supply pipe 23 is provided at the bottom center of the housing 8. The gas supply pipe 23 is disposed at the top center of the gas storage tank 18.
[0030] In this embodiment, waste gas is generated during the foaming process. The collection hood 5 located at the top center of the foaming furnace body 4 is drawn into the waste gas by the suction fan body 6. The waste gas enters the interior of the housing 8 through the connecting pipe 7. First, it passes through the primary filter 32 in the upper slot 31 to filter out larger particulate impurities. Then, it passes through the medium-efficiency filter 33 in the lower slot 31 to further filter out smaller particulate pollutants. After being purified by two stages of filtration, the waste gas is transported to the gas storage tank 18 through the gas delivery pipe 23 at the bottom center of the housing 8 for storage, so that it can be uniformly processed or recycled later. When it is necessary to maintain the filter inside the housing 8, the operator can open the sealing door 21 by holding the handle 20 at the front of the sealing door 21 to clean or replace the primary filter 32 and the medium-efficiency filter 33. At the same time, different types of filter screens can be installed according to the actual needs of the user.
[0031] Reference Figure 1 and Figure 3 In a preferred embodiment, a groove 27 is provided on one side of the horizontal column 16, and the sliders 24 are all slidably connected to the middle of the inner side of the groove 27.
[0032] In this embodiment, the groove 27 provides a precise guide path for the slider 24, preventing the slider 24 from deviating, shaking, or getting stuck due to uneven force during movement.
[0033] Specifically, refer to Figure 3 The through holes 22 are evenly distributed on the upper and lower sides of the mounting block 3, which facilitates the locking rod 25 to pass through the through holes 22 for locking.
[0034] Specifically, refer to Figure 2 The housing 8 is fixedly connected to the top of the second base plate 19, which is fixedly connected to one side of the foaming furnace body 4. The gas storage tank 18 is located at the middle of the top of the first base plate 17, which is fixedly connected to one side of the base 2. The gas storage tank 18 and the housing 8 are installed on the first base plate 17 and the second base plate 19 respectively to keep them stable and facilitate subsequent treatment of exhaust gas.
[0035] Specifically, refer to Figure 2 A sealing door 21 is hinged to one side of the housing 8. A handle 20 is fixedly connected to the front side of the sealing door 21. Users can open the sealing door 21 on the front side of the housing 8 by pulling the handle 20 to inspect and clean the inside of the housing 8. The design of the sealing door 21 prevents exhaust gas from overflowing.
[0036] Specifically, refer to Figure 3 The connecting blocks 26 are all L-shaped, and the mounting blocks 3 are all U-shaped. The L-shaped connecting blocks 26 facilitate the connection and synchronous movement of the slider 24 and the mounting blocks 3, while the U-shaped mounting blocks 3 facilitate the rotation and engagement of the connecting plate 12.
[0037] Working principle: The user starts the dual-head motor 15, which drives the threaded rods 14 on both sides to rotate synchronously, causing the threaded slider 24 to move smoothly horizontally. The movement of the slider 24 is transmitted to the mounting block 3 through the connecting block 26, causing it to move synchronously and pull the connecting plate 12, causing the connecting plate 12 to rotate through the rotating shaft 13. When the baffle 9 moves to the opening of the foaming furnace body 4, it stops. At this time, the spring 29 will drive the locking rod 25 to reset and engage in the through hole 22, completing the fixation of the connecting plate 12 and sealing the opening of the foaming furnace body 4 to achieve the heat preservation effect and effectively reduce heat loss. During the operation of the equipment, exhaust gas is generated. Under the action of the suction fan body 6, the exhaust gas is removed. The exhaust gas is drawn in and enters the housing 8 through the connecting pipe 7. It first passes through the primary filter 32 in the upper slot 31 to filter out larger particulate impurities, and then passes through the secondary filter 33 in the lower slot 31 to further filter out smaller particulate pollutants. After being purified by two stages of filtration, the exhaust gas is transported to the gas storage tank 18 through the gas delivery pipe 23 at the bottom center of the housing 8 for storage, so that it can be uniformly treated or recycled later. When it is necessary to maintain the filters inside the housing 8, the operator can open the sealing door 21 by holding the handle 20 at the front of the sealing door 21 to clean or replace the primary filter 32 and the secondary filter 33. At the same time, different types of filters can be installed according to the actual needs of the user.
[0038] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.
Claims
1. An energy-saving foaming furnace, comprising a base (2), characterized in that, The base (2) has four fixed legs (1) at the bottom corners, a conveyor belt (10) in the middle of the base (2), a foaming furnace body (4) at the top of the base (2), a heat preservation component on the left side of the foaming furnace body (4), and a collection component at the top of the foaming furnace body (4). The insulation component includes a horizontal column (16) fixedly connected to the left side of the foaming furnace body (4). A double-headed motor (15) is fixedly connected to the middle of the inner side of the horizontal column (16). A threaded rod (14) is fixedly connected to the driving end of each of the double-headed motors (15). A slider (24) is threadedly connected to the outer side of each threaded rod (14). A connecting block (26) is fixedly connected to the left side of each slider (24). An installation block (3) is fixedly connected to the other end of each connecting block (26). A rotating shaft (13) is rotatably connected to the middle of the inner side of each installation block (3). A fixed shaft (13) is fixed to the outer side of each rotating shaft (13). A connecting plate (12) is connected, and a fixing block (11) is fixedly connected to the other end of the connecting plate (12). A baffle (9) is fixedly connected to the side of the fixing block (11) away from the connecting plate (12). A first cavity (28) is provided on one side of the inside of the connecting plate (12). A limit block (34) is fixedly connected to the middle of the inner side of the first cavity (28). A spring (29) is fixedly connected to the upper and lower sides of the limit block (34). A locking rod (25) is fixedly connected to the other end of the spring (29). The other side of the locking rod (25) is slidably connected to the inside of the through hole (22).
2. The energy-saving foaming furnace according to claim 1, characterized in that, The collection assembly includes a collection cover (5) located at the top center of the foaming furnace body (4). A suction fan body (6) is fixedly connected to the top of the collection cover (5). The top center of the suction fan body (6) is connected to the top of the housing (8) via a connecting pipe (7). A second cavity (30) is provided inside the housing (8). Slots (31) are provided on both sides of the inner wall of the second cavity (30). A primary filter (32) is slidably connected inside the upper slot (31), and a medium-efficiency filter (33) is slidably connected inside the lower slot (31). A gas supply pipe (23) is provided at the bottom center of the housing (8). The gas supply pipe (23) is located at the top center of the gas storage tank (18).
3. The energy-saving foaming furnace according to claim 1, characterized in that, A groove (27) is provided on one side of the horizontal column (16), and the sliders (24) are all slidably connected to the middle of the inner side of the groove (27).
4. The energy-saving foaming furnace according to claim 1, characterized in that, The through holes (22) are evenly distributed on the upper and lower sides of the mounting block (3).
5. An energy-saving foaming furnace according to claim 2, characterized in that, The shell (8) is fixedly connected to the top of the second base plate (19), the second base plate (19) is fixedly connected to one side of the foaming furnace body (4), the gas storage tank (18) is located at the middle of the top of the first base plate (17), and the first base plate (17) is fixedly connected to one side of the base (2).
6. An energy-saving foaming furnace according to claim 2, characterized in that, A sealing door (21) is hinged to one side of the housing (8), and a handle (20) is fixedly connected to the front side of the sealing door (21).
7. An energy-saving foaming furnace according to claim 1, characterized in that, The connecting blocks (26) are all L-shaped, and the mounting blocks (3) are all U-shaped.