Intelligent simulation koji making machine

Abstract

The utility model discloses an intelligent simulation koji making machine which comprises a machine table, a material moving mechanism, a material weighing mechanism, a shaping and pressing mechanism, a koji making and pressing mechanism, a first rack and a second rack, the material moving mechanism comprises a material supporting table, a material receiving and shaping frame, a koji making and pressing frame, two moving driving assemblies and four lifting driving assemblies, the material weighing mechanism comprises a weighing hopper, the shaping and pressing mechanism comprises a first pressure driving part and a shaping pressing block, and the koji making and pressing mechanism comprises a koji making pressing block and a plurality of second pressure driving parts. The raw materials can be automatically weighed through the weighing hopper and placed into the material moving mechanism, and when the material moving mechanism moves forwards to the position below the shaping and pressing mechanism and the koji making and pressing mechanism, the shaping and pressing mechanism can shape and press the taken raw materials; and the koji making and pressing mechanism can perform koji making and pressing on the koji blocks subjected to shaping and pressing, so that the working efficiency is improved, and the labor intensity of operators is reduced.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of brewing koji making, and particularly relates to an intelligent simulation koji making machine. BACKGROUND

[0002] Brewing technology has a long history in China, and there are always such statements as "Koji is the bone of liquor" and "Koji determines liquor type", so the production of liquor koji is crucial to liquor quality, and stable liquor koji quality is the prerequisite for ensuring liquor quality. With the development of modern equipment and the research on liquor koji fermentation, manufacturing high-quality pressure koji making machines is the best way to improve liquor quality.

[0003] At present, most of the koji block forming of liquor making enterprises adopts manual treading, and the manually treading koji block can guarantee good fermentation effect, but the efficiency is low, a large amount of manpower is needed, and an automatic koji block pressing device is urgently needed to improve the efficiency. CONTENT OF THE UTILITY MODEL

[0004] In order to overcome the defects of the prior art, the present application discloses an intelligent simulation koji making machine.

[0005] In order to achieve the above-mentioned purpose, the technical scheme adopted by the present application is as follows: an intelligent simulation koji making machine, comprising a machine table, a material moving mechanism, a material weighing mechanism, a shaping and pressing mechanism, a koji making and pressing mechanism, a first rack and a second rack;

[0006] The material moving mechanism comprises a material support table, a material receiving and shaping frame, a koji making and pressing frame, two moving drive assemblies and four lifting drive assemblies, the material support table is arranged at the middle part of the machine table along a first direction, the material receiving and shaping frame and the koji making and pressing frame are integrally arranged and respectively arranged above the material support table along the first direction, and the four lifting drive assemblies are arranged on the machine table on both sides of the material support table along a second direction in pairs; the two moving drive assemblies are respectively connected with the two lifting drive assemblies on both sides of the material support table along the second direction, and the driving parts of the two moving drive assemblies are respectively connected with the material receiving and shaping frame;

[0007] The first rack is arranged above the machine table at the starting end of the material support table, and a hollow groove is formed in the table surface of the first rack;

[0008] The material weighing mechanism comprises a weighing hopper, and the weighing hopper is arranged on the first rack in the hollow groove and corresponds to the material support table;

[0009] The shaping and pressing mechanism comprises a first pressure driving part and a shaping and pressing block, the first pressure driving part is arranged above the table surface of the first rack, and the shaping and pressing block is arranged below the first rack and connected with the driving part of the first pressure driving part;

[0010] The second rack is arranged on the machine table at the rear side of the first rack;

[0011] The dough pressing mechanism comprises a dough pressing block and a plurality of second pressure driving members, the dough pressing block is composed of a plurality of spliced pressing blocks, and the second pressure driving members are arranged above the second rack and have their driving parts penetrating through the second rack to connect the plurality of spliced pressing blocks.

[0012] Further preferably, the lifting driving assembly is a first servo electric cylinder.

[0013] Further preferably, the moving driving assembly comprises a lifting plate, a linear guide rail, a second servo electric cylinder and a sliding seat, the lifting plate is connected to the driving parts of the two lifting driving assemblies above the machine table, the linear guide rail is arranged above the lifting plate along the first direction, the sliding seat is integrally arranged on the material receiving and shaping frame and slidably connected to the linear guide rail, and the second servo electric cylinder is arranged on the side of the lifting plate in the first direction and has its piston rod connected to the sliding seat.

[0014] Further preferably, lifting limiting columns are arranged below the lifting plate around the machine table.

[0015] Further preferably, the height of the dough pressing frame is less than that of the material receiving and shaping frame, the interior of the material receiving and shaping frame is divided into two equal material receiving and shaping grooves by a first partition plate, and the interior of the dough pressing frame is divided into two equal dough pressing grooves by a second partition plate.

[0016] Further preferably, the number of the weighing hoppers is two, the weighing hopper comprises a hopper body, a supporting seat, a weighing panel, a rotating driving assembly and a connecting rod assembly, the upper half of the hopper body is in trapezoidal structure and the lower half is in rectangular structure, the hopper body is fixed to the first rack through the supporting seat, an open part is formed in one side of the hopper body, the weighing panel is connected to the hopper body through a hinge and can be rotated into the open part, the rotating driving assembly is arranged above the corresponding hopper body of the open part, the connecting rod assembly connects the rotating driving assembly and the weighing panel, and the rotating driving assembly drives the connecting rod assembly to move so that the weighing panel can be at least in horizontal or vertical state.

[0017] Further preferably, the rotating driving assembly comprises a T-shaped plate, an L-shaped plate and a servo motor with a reducer connected to an output shaft, the T-shaped plate is arranged on the outer side of the hopper body, the L-shaped plate is connected to the T-shaped plate, the reducer and the servo motor are both arranged on the outer side of the L-shaped plate and the output shaft of the reducer penetrates through the L-shaped plate, and the L-shaped plate is provided with a reinforcing rib.

[0018] Further preferably, the connecting rod assembly comprises a hinged seat, a first connecting rod and a second connecting rod, one end of the first connecting rod is connected with the output shaft of the speed reducer, the other end is provided with a mounting groove, the hinged seat is arranged on the outer side of the weighing panel, one end of the second connecting rod is rotatably arranged in the hinged seat, and the other end is rotatably arranged in the mounting groove.

[0019] Further preferably, the number of the first pressure driving members and the shaping pressure blocks is two, the first pressure driving member is a third servo electric cylinder, and the bottom of the shaping pressure block is formed with a shaping cavity.

[0020] Further preferably, the number of the koji-making pressure blocks is two, the second pressure driving member is a fourth servo electric cylinder, and the koji-making cavity is formed at the bottom of the plurality of spliced pressure blocks of each koji-making pressure block.

[0021] The present application has the following beneficial effects:

[0022] The present application can automatically weigh the raw materials by the weighing hopper and put them into the material moving mechanism, when the material moving mechanism moves forward to the bottom of the shaping pressure mechanism and the koji-making pressure mechanism, the shaping pressure mechanism can shape and press the raw materials, and the koji-making pressure mechanism can make and press the koji, in general, the degree of automation is high, compared with the prior art, the work efficiency is improved, and the labor intensity of the operator is reduced.

[0023] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent to those skilled in the art from the description, or can be learned by practice of the present application. The objects and other advantages of the present application can be achieved and obtained by the structure indicated in the specification and drawings. BRIEF DESCRIPTION OF DRAWINGS

[0024] The drawings herein are incorporated into the specification and form a part of the specification, show embodiments consistent with the present disclosure, and together with the specification serve to explain the principles of the present disclosure.

[0025] Figure 1 It is a schematic diagram of the overall structure of the present disclosure;

[0026] Figure 2 It is a schematic diagram of the material moving mechanism structure of the present disclosure;

[0027] Figure 3 It is a schematic diagram of the weighing hopper structure of the present disclosure;

[0028] Figure 4 It is a schematic diagram of the shaping pressure mechanism structure of the present disclosure;

[0029] Figure 5 It is a schematic diagram of the koji-making pressure mechanism structure of the present disclosure;

[0030] In the figure: 10, machine table; 20, material moving mechanism; 21, material support table; 22, material receiving and shaping frame; 221, first partition; 222, material receiving and shaping groove; 23, koji making pressure frame; 231, second partition; 232, koji making pressure groove; 24, moving drive assembly; 241, lifting plate; 242, linear guide rail; 243, second servo electric cylinder; 244, sliding seat; 245, lifting limiting column; 25, lifting drive assembly; 30, material weighing mechanism; 31, weighing hopper; 311, hopper body; 312, support seat; 313, weighing panel; 314, rotary drive assembly; 3141, T-shaped plate; 3142, L-shaped plate; 3143, servo motor; 3144, speed reducer; 3145, reinforcing rib; 315, connecting rod assembly; 3151, hinged seat; 2152, first connecting rod; 3153, second connecting rod; 3154, mounting groove; 40, shaping and pressure mechanism; 41, first pressure drive; 42, shaping pressure block; 421, shaping cavity; 50, koji making pressure mechanism; 51, second pressure drive; 52, koji making pressure block 521, splicing pressure block; 522, koji making cavity; 60, first rack; 61, empty slot; 70, second rack. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all embodiments.

[0032] In the description of the present application, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the indicated components or elements must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0033] EMBODIMENT

[0034] In order to solve the problem of low work efficiency and high labor intensity of manual koji making block stepping in the prior art, with reference to the Figures 1-3 The present application discloses an intelligent simulation koji making machine, which comprises a machine table 10, a material moving mechanism 20, a material weighing mechanism 30, a shaping and pressure mechanism 40, a koji making pressure mechanism 50, a first rack 60 and a second rack 70.

[0035] The material moving mechanism 20 comprises a material supporting platform 21, a material receiving and shaping frame 22, a starter culture pressing frame 23, two moving drive assemblies 24 and four lifting drive assemblies 25. The material supporting platform 21 is arranged in the middle of the machine table 10 along a first direction. The material receiving and shaping frame 22 and the starter culture pressing frame 23 are integrally arranged and respectively arranged above the material supporting platform 21 along the first direction. The four lifting drive assemblies 25 are arranged on the machine table 10 on both sides of the material supporting platform 21 along a second direction. The two moving drive assemblies 24 are respectively connected with the two lifting drive assemblies 25 on both sides of the material supporting platform 21 along the second direction. The driving parts of the two moving drive assemblies 24 are respectively connected with the material receiving and shaping frame 22.

[0036] The first rack 60 is arranged above the machine table 10 at the starting end of the material supporting platform 21. The surface of the first rack 60 is provided with a hollow groove 61.

[0037] The material weighing mechanism 30 comprises a weighing hopper 31. The weighing hopper 31 is arranged on the first rack 60 in the hollow groove 61 and corresponds to the material supporting platform 21.

[0038] The shaping and pressing mechanism 40 comprises a first pressure driving part 41 and a shaping pressing block 42. The first pressure driving part 41 is arranged above the surface of the first rack 60. The shaping pressing block 42 is arranged below the first rack 60 and connected with the driving part of the first pressure driving part 41.

[0039] The second rack 70 is arranged on the machine table 10 at the rear side of the first rack 60.

[0040] The starter culture pressing mechanism 50 comprises a starter culture pressing block 52 and a plurality of second pressure driving parts 51. The starter culture pressing block 52 is composed of a plurality of spliced pressing blocks 521. The plurality of second pressure driving parts 51 are arranged above the second rack 70 and the driving parts thereof are connected with the plurality of spliced pressing blocks 521 through the second rack 70.

[0041] Based on the above structure, in the specific implementation process, the raw materials are poured into the weighing hopper 31, a set weight of raw materials is weighed through the weighing hopper 31 and automatically poured into the receiving and shaping frame 22 after the weight meets the standard, then the two moving drive assemblies 24 drive the receiving and shaping frame 22 and the koji pressing frame 23 to move backward by a set distance, after reaching the position, the first pressure drive 41 drives the shaping pressing block 42 to descend and press the raw materials in the receiving and shaping frame 22, because the koji pressing frame 23 is initially empty and the koji blocks are not shaped, therefore the second pressure drives 51 do not drive the splicing pressing blocks 521 to descend, after the first pressure drive 41 drives the shaping pressing block 42 to press the raw materials and the shaping and pressing is completed, the four lifting drive assemblies 25 drive the two moving drive assemblies 24 and the receiving and shaping frame 22 and the koji pressing frame 23 to lift up, and the two moving drive assemblies 24 drive the receiving and shaping frame 22 and the koji pressing frame 23 to return to the original position, after the action is completed, the four lifting drive assemblies 25 drive the two moving drive assemblies 24 and the receiving and shaping frame 22 and the koji pressing frame 23 to descend again (at the same time, the koji pressing frame 23 is above the koji blocks shaped), at this time, the weighing hopper 31 weighs a set weight of raw materials again and pours them into the receiving and shaping frame 22, after the action is completed, the two moving drive assemblies 24 drive the receiving and shaping frame 22 and the koji pressing frame 23 to move backward by a set distance again (after the action is completed, the receiving and shaping frame 22 and the raw materials in it are below the shaping and pressing mechanism 40, and the koji blocks shaped in the last shaping and pressing are in the koji pressing frame 23 and below the koji pressing mechanism), after reaching the position, the first pressure drive 41 drives the shaping pressing block 42 to descend and press the raw materials in the receiving and shaping frame 22, the second pressure drives 51 drive the splicing pressing blocks 521 to press the koji blocks shaped (the second pressure drives 51 do not need to be synchronized but need to press repeatedly), after the action is completed, the koji blocks shaped are removed by the operator, and the raw materials can be continuously shaped and pressed.

[0042] The lifting drive assembly 25 of the present application is a first servo electric cylinder, in the specific implementation process, the operator can also select other lifting drive assemblies 25 to replace, such as a pneumatic cylinder or a hydraulic cylinder, and when the four lifting drive assemblies 25 drive the two moving drive assemblies 24 to lift, it can be easily understood according to the above description.

[0043] Reference Figure 2As shown, the mobile driving assembly 24 of the present application comprises a lifting plate 241, a linear guide rail 242, a second servo electric cylinder 243 and a sliding seat 244, the lifting plate 241 is connected on the driving parts of the two lifting driving assemblies 25 above the machine table 10, the linear guide rail 242 is arranged above the lifting plate 241 along the first direction, the sliding seat 244 is integrally arranged on the material receiving and shaping frame 22 and is slidingly connected on the linear guide rail 242, the second servo electric cylinder 243 is arranged on the first direction side of the lifting plate 241 and the piston rod thereof is connected with the sliding seat 244, during the movement of the material, the two second servo electric cylinders 243 will synchronously drive the two sliding seats 244 to move, at the same time, the material receiving and shaping frame 22 and the koji pressing frame 23 integrally arranged with the sliding seat 244 will move.

[0044] In order to avoid that the material receiving and shaping frame 22 and the koji pressing frame 23 are not crashed during the lifting process, the lifting limiting columns 245 are arranged below the lifting plate 241 around the machine table 10, which can limit the lifting plate 241 during the descending process of the four lifting driving assemblies 25.

[0045] The height of the koji pressing frame 23 is less than that of the material receiving and shaping frame 22, which is more reasonable, because the material receiving and shaping frame 22 receives the raw material which has relatively large volume, while the koji pressing frame 23 receives the shaped koji block which has relatively small volume, so that the overall weight of the material receiving and shaping frame 22 and the koji pressing frame 23 can be reduced, the inside of the material receiving and shaping frame 22 is formed with two equal material receiving and shaping grooves 222 by the first partition plate 221, and the inside of the koji pressing frame 23 is formed with two equal koji pressing grooves 232 by the second partition plate 231, that is to say, two koji blocks can be shaped and pressed by the present application each time (except for the initial use), which greatly improves the work efficiency and has high use value.

[0046] Reference Figure 3As shown, the number of weighing hoppers 31 of the present application is specifically two, corresponding to the positions of the two material receiving and shaping grooves 222 of the material receiving and shaping frame 22, and each weighing hopper 31 specifically comprises a hopper body 311, a support base 312, a weighing panel 313, a rotary driving assembly 314 and a connecting rod assembly 315. The upper half of the hopper body 311 is in trapezoidal structure, and the lower half is in rectangular structure. The hopper body 311 is fixed on the first rack 60 through the support base 312. An open part (not labeled) is formed on one side of the hopper body 311. The weighing panel 313 is connected to the hopper body 311 through a hinge (not labeled) and can be rotated into the open part. The rotary driving assembly 314 is arranged above the corresponding hopper body 311 of the open part. The connecting rod assembly 315 connects the rotary driving assembly 314 and the weighing panel 313. The rotary driving assembly 314 drives the connecting rod assembly 315 to act, so that the weighing panel 313 can be at least in a horizontal or vertical state. When weighing the raw materials, the rotary driving assembly 314 cooperates with the connecting rod assembly 315 to make the weighing panel 313 horizontally located in the hopper body 311. At this time, the operator can pour the raw materials into the hopper body 311. When the weight of the raw materials measured by the weighing panel 313 reaches the set value, the rotary driving assembly 314 will cooperate with the connecting rod assembly 315 to drive the weighing panel 313 to be in a vertical state. At this time, the raw materials on the weighing panel 313 will be poured into the material receiving and shaping frame 22.

[0047] With reference to the foregoing Figure 3 As shown, the rotary driving assembly 314 of the present application comprises a T-shaped plate 3141, an L-shaped plate 3142 and a servo motor 3143 with a reducer 3144 connected to the output shaft. The T-shaped plate 3141 is arranged on the outer side of the hopper body 311. The L-shaped plate 3142 is connected to the T-shaped plate 3141. The reducer 3144 and the servo motor 3143 are arranged on the outer side of the L-shaped plate 3142, and the output shaft of the reducer 3144 penetrates through the L-shaped plate 3142. The L-shaped plate 3142 is provided with a reinforcing rib 3145. The connecting rod assembly 315 comprises a hinged seat 3151, a first connecting rod 2152 and a second connecting rod 3153. One end of the first connecting rod 2152 is connected to the output shaft of the reducer 3144, and the other end is provided with a mounting groove 3154. The hinged seat 3151 is arranged on the outer side of the weighing panel 313. One end of the second connecting rod 3153 is rotatably arranged in the hinged seat 3151, and the other end is rotatably arranged in the mounting groove 3154. Under the cooperation of the servo motor 3143 and the reducer 3144, the first connecting rod 2152 will rotate, and under the cooperation with the second connecting rod 3153, the weighing panel 313 can be rotated to switch between the horizontal state and the vertical state.

[0048] With reference to the foregoing Figure 4As shown, the first pressure driving members 41 are third servo electric cylinders, and the shaping blocks 42 are shaped with shaping cavities 421 at the bottom. When the two first pressure driving members 41 drive the two shaping blocks 42 to reciprocatingly ascend and descend, the raw materials in the two material shaping grooves 222 can be shaped respectively, and two curved blocks are formed. The shape of the curved blocks is the shape of the shaping cavities 421, which can be designed according to the needs of users.

[0049] Reference Figure 5 As shown, the number of the koji shaping blocks 52 is two, and the second pressure driving members 51 are fourth servo electric cylinders. The koji cavities 522 are formed at the bottom of the plurality of splicing blocks 521 of each koji shaping block 52. That is, the plurality of second pressure driving members 51 are connected with the plurality of splicing blocks 521 contained in the two koji shaping blocks 52 in sequence. When the shaped curved blocks in the two koji shaping grooves 232 are shaped, the plurality of second pressure driving members 51 reciprocate and drive the plurality of splicing blocks 521 contained in the two koji shaping blocks 52 to ascend and descend without synchronization. In this way, the two koji shaping blocks 52 can shape the shaped curved blocks in the two koji shaping grooves 232.

[0050] In the description of the present specification, the description referring to the terms "one embodiment", "an example", "a specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0051] The above embodiments are only for illustrating the technical concepts and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit and principle of the present application should be covered within the protection scope of the present application.

Claims

1. An intelligent simulated koji making machine, characterized by, The machine table, the material moving mechanism, the material weighing mechanism, the shaping and pressing mechanism, the starter culture pressing mechanism, the first rack and the second rack; The material moving mechanism comprises a material support table, a material shaping frame, a starter culture pressing frame, two moving drive assemblies and four lifting drive assemblies. The first rack is arranged above the machine table at the beginning end of the material support table. The material weighing mechanism comprises a weighing hopper. The shaping and pressing mechanism comprises a first pressure drive and a shaping and pressing block. The second rack is arranged on the machine table at the rear side of the first rack. The starter culture pressing mechanism comprises a starter culture pressing block and a plurality of second pressure drives.

2. The intelligent simulated malting machine according to claim 1, characterized in that, The lifting drive assembly is a first servo electric cylinder.

3. The intelligent simulated malting machine according to claim 1, wherein, The moving drive assembly comprises a lifting plate, a linear guide rail, a second servo electric cylinder and a sliding seat.

4. The intelligent simulated malting machine according to claim 3, wherein, The machine table is provided with a lifting limiting column below the lifting plate.

5. The intelligent simulated malting machine according to claim 1, wherein, The height of the starter culture pressing frame is less than that of the material shaping frame.

6. The intelligent simulated malting machine according to claim 1, wherein, The inside of the material shaping frame is divided into two equal material shaping grooves by a first partition plate. The weighing hopper comprises a hopper body, a supporting seat, a weighing panel, a rotating drive assembly and a connecting rod assembly. The rotating drive assembly drives the connecting rod assembly to move, so that the weighing panel can be at least in a horizontal or vertical state.

7. The intelligent simulated malting machine according to claim 6, wherein The rotation driving assembly comprises a T-shaped plate, an L-shaped plate and a servo motor with a reducer connected to an output shaft, the T-shaped plate is arranged on the outside of the hopper body, the L-shaped plate is connected to the T-shaped plate, the reducer and the servo motor are arranged on the outside of the L-shaped plate and the output shaft of the reducer penetrates through the L-shaped plate, and the L-shaped plate is provided with a reinforcing rib.

8. The intelligent simulated malting machine according to claim 6, wherein, The connecting rod assembly comprises a hinged seat, a first connecting rod and a second connecting rod, one end of the first connecting rod is connected to the output shaft of the reducer and the other end is provided with a mounting groove, the hinged seat is arranged on the outside of the weighing panel, one end of the second connecting rod is rotatably arranged in the hinged seat and the other end is rotatably arranged in the mounting groove.

9. The intelligent simulated malting machine of claim 1, wherein, The first pressure driving element and the number of shaping blocks are both two, the first pressure driving element is a third servo electric cylinder, and the bottom of the shaping block is formed with a shaping cavity.

10. The intelligent simulation starter machine according to claim 1, characterized in that, The number of starter blocks is two, and the second pressure driving element is a fourth servo electric cylinder, A plurality of splicing blocks of each starter block are formed with a starter cavity at the bottom thereof.

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