Discharging device for kitchen materials

Abstract

The utility model relates to the technical field of kitchen material transfer, and discloses a kitchen material discharging device which comprises a material storage tank and a discharging pump, a discharging pipe is arranged at the discharging end of the discharging pump, a flow meter is arranged at one end of the discharging pipe, a rotary discharging device is arranged at one end of the discharging pipe, and the flow meter is connected with the rotary discharging device. A liquid level detector is arranged at the discharging end of the discharging pipe; according to the utility model, the video digital control system is accurately matched with the rotary discharging device, so that the butt joint of the discharging pipe and the feeding hole of the tank car can be intelligently controlled, the accuracy of the discharging operation is ensured, and the leakage or waste of materials is avoided; the material flow and the liquid level in the discharging process are effectively controlled, it is ensured that the discharging process is stable and efficient, the rotary discharging device and the telescopic component are combined, the position of the discharging pipe can be flexibly adjusted according to needs, and it is ensured that discharging is conducted smoothly.

Description

TECHNICAL FIELD

[0001] The utility model relates to kitchen material transfer technical field especially relates to a kitchen material unloading device. BACKGROUND

[0002] Kitchen garbage is the main component of urban organic household garbage and is very complex, and after anaerobic harmless treatment of kitchen organic matter, more oil and inorganic materials are generated, which need to be collected by vehicles and transported for disposal. During actual unloading operation, the operator needs to adjust the position of the vehicle after the transport vehicle enters, and manually judge the liquid level after the vehicle is full. In the actual process, personnel up and down to judge the liquid level can easily cause falling from a height, and the pump will not be stopped in time, which will cause environmental pollution. SUMMARY

[0003] The utility model discloses a kitchen material unloading device to solve the shortcomings in the prior art.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0005] A kitchen material unloading device, comprising a material storage tank and an unloading pump, the discharge end of the unloading pump is provided with an unloading pipe, one end of the unloading pipe is provided with a flowmeter, one end of the unloading pipe is provided with a rotary unloading device for controlling the movement of the discharge end of the unloading pipe into the tank car inlet of the tank car, the discharge end of the unloading pipe is provided with a liquid level detector for detecting the liquid level in the tank car; further comprising a video digital control system for controlling unloading.

[0006] Preferably, it further comprises a weighbridge for weighing and positioning the tank car.

[0007] Preferably, the rotary unloading device comprises a mechanical curved arm.

[0008] Preferably, the video digital control system comprises an equipment box, a camera and a lightning rod.

[0009] Preferably, it further comprises a cleaning mechanism for cleaning the discharge end of the unloading pipe and the liquid level detector after unloading is completed.

[0010] Preferably, the cleaning mechanism comprises a cleaning box, the bottom of the cleaning box is provided with a blowdown pipe, the inner wall of the bottom of the cleaning box is provided with an extension component, one end of the piston rod of the extension component is provided with a flushing pipe of annular structure, and the circumferential inner wall of the flushing pipe is provided with annularly distributed flushing nozzles.

[0011] Preferably, the two sides of the open top of the cleaning box are movably provided with splash-proof covers, the two side outer walls of the cleaning box are provided with support seats for limiting the turning amplitude of the splash-proof covers, and a clamping groove is formed in the side edge of the splash-proof cover close to the unloading pipe.

[0012] The utility model discloses the beneficial effect is:

[0013] 1, improve the discharging precision and efficiency: through the accurate cooperation of video digital control system and rotary unloading device, can intelligently control the feeding port butt joint of unloading pipe and tank car, ensure the accuracy of discharging operation, avoid material leakage or waste. Flowmeter and liquid level detector work cooperatively, effectively control the material flow and liquid level in the unloading process, ensure that the unloading process is stable and efficient. The combination of rotary unloading device and telescopic part makes the unloading pipe can flexibly adjust the position according to the need, ensure that the unloading is carried out smoothly.

[0014] 2, optimize cleaning effect, keep equipment hygiene: the cleaning mechanism is through high -efficient design, not only can the discharge end of unloading pipe be cleaned, but also can the liquid level detector be cleaned comprehensively, avoid dirt accumulation, improve the use precision of equipment. Splash-proof cover design effectively prevents water flow from splashing during the cleaning process, avoids polluting the unloading environment, reduces the overflow of sewage after cleaning, protects the health and safety of the operation area. The clean tank cooperates with the blow-off pipe, can efficiently handle the sewage generated in the cleaning process, ensure that the cleaning process is fast, environmental protection, and prevent sewage backflow from polluting the environment.

[0015] 3, automation and intelligent control, improve the operation convenience: video digital control system realizes the automatic monitoring and control of the whole unloading and cleaning process, intelligently adjusts the motion trail of unloading pipe and the water flow spraying angle through real-time image monitoring and data acquisition, avoids manual operation error, improves operation efficiency and accuracy. The linkage control of telescopic part and water pump system ensures that the cleaning operation is accurate and accurate, the system can automatically adjust the water flow and cleaning mode according to the actual demand, reduces manual intervention, improves work efficiency.

[0016] 4, improve the equipment life and reliability: anticorrosion design: during the cleaning process, all key parts are made of corrosion-resistant materials to prevent damage to the equipment caused by long-term contact with water flow or cleaning liquid, prolong the service life of the equipment. Adjustable and durable structure: the cleaning tank, flushing pipe, nozzle and other structures are carefully designed, which can maintain stability under long-time high-frequency use, reduce the failure caused by equipment aging.

[0017] 5, environmental protection and water saving effect: the design of splash-proof cover avoids water flow overflow and splashing waste, reduces the pollution to the environment during the cleaning process, and improves the use efficiency of water resources. The water pump system can accurately control the water flow, ensure the concentrated use of cleaning liquid, and avoid waste. The design of blow-off pipe can ensure the rapid discharge and treatment of sewage, avoid secondary pollution of the working area caused by accumulated water and dirt during the cleaning process.

[0018] 6. Adapt to various working environment, improve safety: the intelligent design of the cleaning and unloading device makes the equipment adapt to different working environments, whether in high temperature, high humidity or bad weather conditions, the equipment can run stably. The configuration of the lightning rod provides lightning protection to ensure the safe operation of the equipment in thunderstorm weather. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 A whole structure schematic view of a kitchen material unloading device is provided for the embodiment of the utility model;

[0020] Figure 2 A structure schematic view of a cleaning mechanism in a kitchen material unloading device is provided for the embodiment of the utility model;

[0021] Figure 3 An internal structure schematic view of a cleaning mechanism in a kitchen material unloading device is provided for the embodiment of the utility model.

[0022] In the figure: 1-material storage tank, 2-unloading pump, 3-flow meter, 4-rotary unloading device, 5-liquid level detector, 6-tank truck feed port, 7-tank truck, 8-weighbridge, 9-equipment box, 10-camera, 11-lightning rod, 12-unloading pipe, 13-video digital control system, 14-supporting seat, 15-cleaning box, 16-drain pipe, 17-splash cover, 18-clamping groove, 19-flushing pipe, 20-flushing nozzle, 21-telescopic part, 22-cleaning mechanism. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0024] Embodiment 1, refer to Figure 1 A kitchen material unloading device, including material storage tank 1 and unloading pump 2, the discharge end of the unloading pump 2 is provided with unloading pipe 12, one end of the unloading pipe 12 is provided with flow meter 3, one end of the unloading pipe 12 is provided with rotary unloading device 4, which is used for controlling the discharge end of the unloading pipe 12 to move into the tank truck feed port 6 of the tank truck 7, the discharge end of the unloading pipe 12 is provided with liquid level detector 5, which is used for detecting the liquid level in the tank truck 7; It also includes video digital control system 13 for controlling unloading.

[0025] During the operation of the kitchen waste unloading device, the video digital control system 13 first monitors the driving path of the tank truck 7 in real time through the monitoring system. When the tank truck 7 approaches and reaches the designated unloading position, the system automatically detects and confirms whether the position of the tank truck 7 meets the unloading requirements. The video monitoring system 13 can combine image recognition technology and GPS positioning data to ensure the accuracy of the tank truck parking position and avoid unloading failure due to position deviation during unloading.

[0026] Then, the rotary unloading device 4 drives the discharge end of the unloading pipe 12 to accurately move into the tank truck inlet 6 of the tank truck 7. This process is achieved through precise mechanical movement and automatic control, ensuring that the unloading pipe 12 can smoothly dock the inlet of the tank truck and prevent material overflow or poor delivery.

[0027] When the unloading pipe 12 is successfully docked, the unloading pump 2 starts to work, and the kitchen waste in the material storage tank 1 is pumped into the tank truck 7 through the unloading pump 2 and the connected unloading pipe 12. The start and stop of the unloading pump 2 are automatically adjusted by the tank level data monitored by the video digital control system 13, ensuring the smoothness and safety of the unloading process.

[0028] During the unloading process, the liquid level detector 5 monitors the liquid level change of the material in the tank truck 7 in real time. When the liquid level detector 5 detects that the liquid level in the tank truck 7 reaches the preset safe unloading upper limit, the system will automatically instruct the unloading pump 2 to stop working to prevent overflow caused by excessive unloading. At this time, the video digital control system 13 will issue a control instruction, and the rotary unloading device 4 drives the discharge end of the unloading pipe 12 to reset, completing the unloading process.

[0029] In addition, the flow meter 3 monitors and records the material delivery flow in the unloading pipe 12 in real time. The flow meter 3 can accurately measure the delivery speed and total amount of the material, ensuring that the unloading process meets the predetermined standards and requirements. During the entire unloading process, all data, including liquid level, flow, and video monitoring pictures, are comprehensively monitored and recorded by the video digital control system 13, ensuring the traceability and safety of the entire unloading process.

[0030] The liquid level detector 5 and the flow meter 3 can cooperate with each other to form a double monitoring mechanism. For example, when the liquid level reaches the preset upper limit, the system can immediately adjust the output flow of the unloading pump according to the data of the flow meter to avoid liquid level exceeding due to excessive flow.

[0031] As a preferred embodiment of the utility model, it further includes a weighbridge 8 for weighing and positioning the tank truck 7. When the tank truck 7 enters the unloading area, the weighbridge 8 will weigh the tank truck 7 in real time through the accurate weighing system. The weighing system can accurately measure the total weight of the tank truck 7, thereby helping the operator to judge the total amount of unloading material and ensuring that the unloading operation does not exceed the preset weight limit. The high-precision measurement function of the weighbridge 8 not only ensures the accuracy of the material unloading amount, but also helps subsequent record and data analysis, providing detailed unloading data for the management personnel.

[0032] The positioning function of the weighbridge 8 is based on the cooperation of the sensors built-in on the weighbridge platform and the video digital control system 13. The video digital control system monitors the entry and parking state of the tank truck 7 through the camera or other positioning equipment, and realizes the accurate positioning of the tank truck 7 position through data exchange with the weighbridge 8. The system can ensure that the tank truck 7 is accurately connected to the unloading position and avoid unloading failure or uneven phenomenon caused by position deviation.

[0033] As a preferred embodiment of the utility model, the rotary unloading device 4 includes a mechanical curved arm, which is the driving part of the rotary unloading device 4, usually made of high-strength alloy steel or other durable materials, to ensure that it can withstand large loads and maintain stability during unloading. The structural design of the mechanical curved arm adopts a multi-section telescopic or adjustable length form, which can accurately adjust according to the inlet position of the tank truck 7.

[0034] The movement of the mechanical curved arm is driven by a motor or a hydraulic system, which can realize accurate rotation and position adjustment. Through the rotary motion, the mechanical curved arm drives the discharge end of the unloading pipe 12 to the inlet 6 of the tank truck 7, realizing the accurate docking of the unloading pipe. The rotation angle and telescopic length of the mechanical curved arm can be dynamically adjusted according to different unloading requirements, so as to ensure that the unloading pipe 12 can adapt to different types and sizes of tank trucks.

[0035] As a preferred embodiment of the utility model, the video digital control system 13 includes a device box 9, a camera 10 and a lightning rod 11.

[0036] The device box 9 is the core hardware platform of the video digital control system 13, mainly used for integrating and protecting various electronic devices, sensors and processors in the video control system. The device box contains important components such as processing unit, storage unit and data transmission module, ensuring that the video control system can run stably and alarm in time when an abnormality occurs.

[0037] The camera 10 is a visual monitoring device of the video digital control system 13, responsible for real-time acquisition of image information of the unloading area, and transmits the image data to the equipment box 9 for processing. The camera 10 plays a crucial role in the entire unloading process, especially in ensuring the precise docking of the tank truck 7 and the unloading pipe 12.

[0038] The lightning rod 11 plays a role in the video digital control system 13 to protect the system from natural factors such as lightning, ensuring the safe operation of the entire unloading system in rainy weather. The lightning rod 11 can effectively disperse the current caused by lightning, preventing system components from being damaged by lightning strikes and ensuring the long-term stability of the equipment.

[0039] Embodiment 2, refer to Figures 2-3 A kitchen material unloading device, which is different from embodiment 1 in that it further comprises a cleaning mechanism 22 for cleaning the discharge end of the unloading pipe 12 and the liquid level detector 5 after unloading is completed.

[0040] As a preferred embodiment of the utility model, the cleaning mechanism 22 comprises a cleaning box 15, the bottom of the cleaning box 15 is provided with a blowdown pipe 16 for timely discharging the wastewater after cleaning to avoid the influence of accumulated water or wastewater on the cleaning environment. The cleaning box 15 has good sealing property and corrosion resistance, can effectively resist the erosion of moisture, dirt and chemicals after long-term use, the bottom inner wall of the cleaning box 15 is installed with a telescopic component 21, one end of the piston rod of the telescopic component 21 is installed with a flushing pipe 19 of annular structure, the circumferential inner wall of the flushing pipe 19 is installed with annularly distributed flushing nozzles 20, which can accurately control the up-down lifting of the flushing pipe. The telescopic component 21 adopts hydraulic or pneumatic driving mode and has high response speed and precision. Through the lifting control of the telescopic component, the flushing pipe 19 can accurately align the discharge end of the unloading pipe 12 and the surface of the liquid level detector 5 inside the cleaning box 15, after unloading is completed, the discharge end of the unloading pipe 12 is driven to reset to the cleaning box 15 by the rotary unloading device 4, the flushing pipe 19 is driven to move up and down by the telescopic component 21, and water is injected into the flushing pipe 19 by the water pump, the water flow is sprayed from the flushing nozzles 20 to flush the discharge end of the unloading pipe 12 and the surface of the liquid level detector 5, effectively cleaning the dirt on the surface of the discharge end of the unloading pipe 12 and the surface of the liquid level detector 5, avoiding the pollution of the unloading environment caused by the falling dirt, and improving the detection accuracy of the liquid level detector 5. The entire cleaning process is intelligently adjusted by the video digital control system 13 to ensure that each link proceeds smoothly according to the predetermined cleaning scheme. The system automatically adjusts the spraying angle and water flow intensity of the flushing pipe 19 through real-time monitoring of the cleaning effect to maximize the cleaning effect.

[0041] As an optimal embodiment of the utility model, the both sides of the top opening of the cleaning box 15 are movably installed with splash-proof covers 17, the both sides of the outer wall of the cleaning box 15 are provided with support seats 14 for limiting the turning range of the splash-proof covers 17, one side edge of the splash-proof cover 17 close to the discharge pipe 12 is provided with a clamping groove 18, when the discharge end of the discharge pipe 12 and the liquid level detector 5 are washed, the splash-proof cover 17 is turned over, the top opening of the cleaning box 15 is shielded by the splash-proof cover 17, and splashing during washing is avoided to pollute the discharge environment.

[0042] The above is only the preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art in the technical range disclosed by the utility model, according to the technical scheme and the utility model concept of the utility model, equivalent replacement or change is covered in the protection scope of the utility model.

Claims

1. A kitchen material unloading device characterized by, The utility model provides a kind of tank truck unloading device, including material storage tank (1) and unloading pump (2), the discharge end of unloading pump (2) is provided with unloading pipe (12), and the one end of unloading pipe (12) is provided with flowmeter (3), the one end of unloading pipe (12) is provided with rotary unloading device (4), for controlling the discharge end of unloading pipe (12) moves into tank truck feed inlet (6) of tank truck (7), and the discharge end of unloading pipe (12) is provided with liquid level detector (5), for detecting the liquid level condition in tank truck (7); Further including video digital control system (13) for controlling unloading.

2. A kitchen material unloading device according to claim 1, characterized in that Further including ground weight (8) for weighing and positioning tank truck (7).

3. A kitchen material unloading device according to claim 1, characterized in that The rotary unloading device (4) includes a mechanical curved arm.

4. A kitchen material unloading device according to claim 1, characterized in that The video digital control system (13) includes a device box (9), a camera (10) and a lightning rod (11).

5. A kitchen material unloading device according to claim 1, characterized in that Further including cleaning mechanism (22) for cleaning the discharge end of unloading pipe (12) and liquid level detector (5) after unloading.

6. A kitchen material unloading device according to claim 5, characterized in that The cleaning mechanism (22) includes a cleaning tank (15), a drain pipe (16) is arranged at the bottom of the cleaning tank (15), a telescopic component (21) is installed on the inner wall of the bottom of the cleaning tank (15), a flushing pipe (19) with an annular structure is installed on one end of the piston rod of the telescopic component (21), and a plurality of flushing nozzles (20) are arranged on the circumferential inner wall of the flushing pipe (19) in an annular distribution.

7. A kitchen material unloading device according to claim 6, characterized in that Anti-splashing covers (17) are movably installed on both sides of the opening at the top of the cleaning tank (15), support seats (14) are arranged on the outer walls of both sides of the cleaning tank (15) to limit the turning range of the anti-splashing covers (17), and a clamping groove (18) is formed on one side edge of the anti-splashing cover (17) close to the unloading pipe (12).

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