Intelligent material shelf

Abstract

The utility model discloses an intelligent material shelf in the technical field of production and storage devices, the intelligent material shelf comprises a support and rotating motors, the support comprises bearing plates which are vertically layered, each layer of bearing plate is provided with a rotating disc, a motor shaft of the rotating motor penetrates through the geometric center of each rotating disc, and the rotating motors drive the rotating discs to rotate; a material disc is installed on the rotating disc, a control unit is installed on the support, a camera facing the material disc is installed above each layer of bearing plate, and the rotating motor and each camera are in communication connection with the control unit. The control unit collects the model and number of materials in the material disc through the camera and records and stores warehouse-in and warehouse-out data, the control unit controls rotation of the rotating disc through the rotating motor, and according to the scheme, the problems that in the prior art, a material frame cannot count the number and type of the materials in real time, and the materials can only be taken manually are solved; the beneficial effects of simplifying the structure and improving the intelligent level are achieved.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of production storage devices, in particular to an intelligent material rack. BACKGROUND

[0002] The material rack is one of the important equipment in modern industrial production and is widely used in factories and warehouses. It is an important component for material storage and allocation in machining and assembly processes. The traditional material rack can only store materials by type and cannot count the number and type of materials in real time. The storage and withdrawal of materials can only be achieved by dragging the materials by workers, which is time-consuming and labor-intensive and wastes the time and labor costs of enterprises.

[0003] A rotating material rack is disclosed in a patent document with the authorized announcement number CN220519179U, which comprises an upper turntable, a lower turntable, a plurality of bearing plates and a plurality of supporting rods. The plurality of supporting rods are uniformly assembled between the upper turntable and the lower turntable in the circumferential direction to form a vertical rotating frame structure, and a vertical carrying mechanism is arranged at the middle position of the vertical rotating frame. The rotating material rack can improve the compactness of the rotating material rack, reduce the overall size of the self-service vending machine, and enable the vertical carrying mechanism to vertically carry materials in the rotating material rack, thereby improving the space utilization of the self-service vending machine. However, the rotating material rack has a complex structure and insufficient intelligence. SUMMARY

[0004] In view of the deficiencies of the prior art, the present application provides an intelligent material rack to solve the problems of the prior art material rack that cannot count the number and type of materials in real time and that can only manually take materials.

[0005] To achieve the above-mentioned purposes, the technical scheme is as follows:

[0006] An intelligent material rack comprises a support and a rotating motor. The support comprises vertically layered bearing plates, each bearing plate is provided with a turntable, the geometric center of the turntable is provided with a motor shaft of the rotating motor, the rotating motor drives the rotation of the turntable, the turntable is provided with a material tray, the support is provided with a control unit and a camera above each bearing plate, the camera faces the material tray, the rotating motor and each camera are in communication connection with the control unit, the control unit collects the type and quantity of materials in the material tray through the camera and records and stores the storage and withdrawal data, and the control unit controls the rotation of the turntable through the rotating motor.

[0007] Preferably, the turntable further comprises a base and a material tray fixing member, and the material tray is fixedly installed on the base through the material tray fixing member.

[0008] Preferably, the material tray fixing member is arranged at the bottom of the material tray, and the base is provided with a fixing hole corresponding to the position of the material tray fixing member at the bottom of the material tray.

[0009] Preferably, each layer of the rotating disc is provided with an independent rotating motor, and the independent rotating motor controls the independent rotation of the rotating disc.

[0010] Preferably, the material tray is divided into a plurality of sectors in the circumferential direction.

[0011] Preferably, the material tray is divided into a plurality of layers from the inside to the outside in the radial direction.

[0012] Preferably, the material trays on the rotating disc are vertically stacked into a plurality of layers within the layer spacing.

[0013] Preferably, the control unit is connected to the upper computer of the warehouse management in a wired or wireless manner.

[0014] Preferably, the control unit is provided with an operation panel, and the operation panel is used for locally displaying the type of the material on the material tray and performing local warehouse in and out operations.

[0015] Preferably, the control unit is provided with an alarm device for local alarm when data error occurs in the control unit (4).

[0016] The present application has the beneficial effects that the intelligent material rack can collect and record the type and quantity of the material entering the warehouse through the camera, and display the information in real time through the operation panel. When the material needs to be taken out, the user can select the list of the material to be taken out through the remote control or the operation panel, control the rotating motor to drive the rotating disc to rotate, and make the material in the material tray rotate in front of the user, so as to facilitate the user to take the material. After the material is taken out, the intelligent material rack checks the remaining quantity of the material, and checks the quantity of the list of the material to be taken out, so as to prevent the error of taking the material, and greatly reduce the time cost and labor cost of the material entering and taking out the warehouse. The structure is simplified, and the intelligent level of the material rack is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a three-dimensional structure diagram of an embodiment of the present application;

[0018] Figure 2 It is a three-dimensional structure diagram of an embodiment of the rotating disc of the present application;

[0019] Figure 3 It is a three-dimensional structure diagram of an embodiment of the base of the rotating disc of the present application;

[0020] Wherein, 1-bracket, 11-bearing plate, 2-rotating disc, 21-inner material disc, 22-outer material disc, 23-material disc fixing piece, 24-base, 3-camera, 4-control unit, 41-operation panel, 5-rotary motor. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application.

[0022] The technical solution provided in the embodiment is an intelligent material rack, which comprises a bracket 1 and a rotary motor 5. The bracket 1 comprises vertically layered bearing plates 11. In this embodiment, the circular bearing plates 11 have three layers and are fixed into a whole by four vertical columns arranged in a circumferential direction and a top plate. A rotating disc 2 is installed on each of the bearing plates 11. The geometric center of the rotating disc 2 penetrates the motor shaft of the rotary motor 5. The rotary motor 5 drives the rotating disc 2 to rotate. A material disc is installed on the rotating disc 2. A control unit 4 is installed on the bracket 1 and a camera 3 facing the material disc is installed above each of the bearing plates 11. In this embodiment, the camera 3 of each layer is installed on one of the vertical columns of the bracket 1 close to the upper bearing plate 11, and the control unit 4 is installed on another vertical column close to the top plate. The rotary motor 5 and each of the cameras 3 are in communication connection with the control unit 4. The control unit 4 collects the model and quantity of the materials in the material disc through the camera 3 and records and stores the warehouse in-out data. The camera 3 uploads the information collection signal to the control unit 4. The control unit 4 controls the rotation of the rotating disc 2 through the rotary motor 5.

[0023] The rotating disc 2 further comprises a base 24 and a material disc fixing piece 23. The material disc is fixedly installed on the base 24 through the material disc fixing piece 23. The rotating disc 2 can be conveniently disassembled with the whole material rack by being disassembled. In this embodiment, the material disc fixing piece 23 is provided at the bottom of the material disc and is in a cylindrical shape. The base 24 is provided with a fixing hole position corresponding to the position of the material disc fixing piece 23 at the bottom of the material disc. The cylindrical material disc fixing piece 23 can be inserted into the fixing hole position for fixation. The material disc fixing piece 23 can also be provided on the base 24 and protrude upward, and the bottom of the material disc is provided with a fixing hole or a blind fixing hole. The positioning mode is not limited. The material disc fixing piece 23 can also be provided as a clamping piece.

[0024] In this embodiment, each of the rotating discs 2 has an independent rotary motor 5 and is controlled to rotate independently by the independent rotary motor 5. The rotary motor 5 can use a ring motor. Independent control can reduce the requirement of the whole control on the power of the motor and can independently control the rotating discs 2 of each layer, thereby increasing the flexibility of operation and reducing power consumption.

[0025] The size of the material tray can be adjusted as needed. In the embodiment, the material tray is divided into four sectors in the circumferential direction. The material tray can also be divided into several layers from the inside to the outside in the radial direction. In the embodiment, the material tray is divided into two layers from the inside to the outside, i.e., four inner material trays 21 and four outer material trays 22. The inner material trays 21 and the outer material trays 22 are sectors of different sizes, and the four inner material trays 21 and the four outer material trays 22 are arranged concentrically on the base 24. The inner material trays 21 and the outer material trays 22 are each provided with a material tray fixing member 23 at the bottom. The inner material trays 21 and the outer material trays 22 can be fixed to the base 24 by the material tray fixing members 23. In the embodiment, the cylindrical material tray fixing members 23 protrude on both sides of the bottom surface of the material tray. The upper one can be easily taken out, and the inner material trays 21 and the outer material trays 22 can be easily taken off the base 24 after the operation of the material tray fixing members 23.

[0026] Further, in order to increase the material storage capacity, the material trays on the rotating disc 2 can be vertically stacked into several layers within the layer spacing. The top edge and the bottom edge of the material tray are designed accordingly to be adaptable and firm.

[0027] In addition to the local operation mode, in order to adapt to the use scene of increasing the material rack and improve the intelligent level of the use of the material rack, the control unit 4 can also be connected to the upper computer of the warehouse management through wired or wireless communication. However, when not connected to the network, the control unit 4 is also provided with an operation panel 41. The operation panel 41 is used for local display of the material model on the material tray and local warehouse operation.

[0028] The control unit 4 can collect and record the model and quantity of the material into the warehouse through the camera 3, and display and upload to the upper computer in real time through the operation panel 41. When the material needs to be taken out, the user can select the list of materials to be taken out through remote control or the operation panel 41, and the control unit 4 controls the rotating motor 5 to drive the rotating disc 2 to rotate, so that the inner material tray 3 and the outer material tray 4 that need to be taken out are rotated in front of the user, which is convenient for the user to take the material. The control unit 4 can record and store the time and model quantity of the material into the warehouse and out of the warehouse. When the material is taken out, the control unit 4 checks the remaining material quantity and compares it with the quantity of the list of materials to be taken out, to prevent material taking errors.

[0029] The control unit 4 can also be provided with an alarm device for local alarm when the data in the control unit 4 is incorrect. The control unit 4 can also upload the error information to the upper computer of the warehouse management.

[0030] When the materials are warehoused, different sizes and types of materials can be stored in different inner material trays 21 and outer material trays 22 according to actual needs. After the materials are placed in the inner material trays 21 and the outer material trays 22, the inner material trays 21 and the outer material trays 22 are fixed on the base 24 through the material tray fixing part 23. After all the materials on the turntable 2 are placed, the user can perform the warehousing operation on the operation panel 41, the control unit 4 can collect and record the types and quantities of the materials on the turntable 2 through the camera 3, and display the types and quantities of the materials on the operation panel 41 in real time.

[0031] When the materials need to be delivered, the user can select the list of materials to be taken through remote control or the operation panel 41, the control unit 4 controls the rotating motor 5 to drive the turntable 2 to rotate, so that the inner material tray 21 and the outer material tray 22 needed are rotated in front of the user, facilitating the user to take the materials. After the materials are delivered, the control unit 4 checks the quantity of the remaining materials and compares it with the quantity of the delivered materials, to prevent the error of the delivered materials.

[0032] In the description of the present application, it should be noted that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, terms such as "first", "second" and the like are used only for description purposes and cannot be understood as indicating or implying relative importance.

[0033] The above is only a preferred specific embodiment of the present application, but the scope of protection required by the present application is not limited thereto. Any person skilled in the art can make equivalent replacements or changes to the technical scope disclosed in the present application according to the technical solution and inventive concept of the present application, which should be covered within the protection scope of the present application.

Claims

1. An intelligent material shelf, comprising a support (1) and a rotary motor (5), the support (1) comprising vertically layered bearing plates (11), characterized in that: Each of the bearing plates (11) is provided with a rotating disc (2), the geometric center of the rotating disc (2) is provided with a motor shaft of a rotating motor (5), the rotating motor (5) drives the rotating disc (2) to rotate, the rotating disc (2) is provided with a material disc, the support (1) is provided with a control unit (4) and a camera (3) above each of the bearing plates (11), the camera (3) faces the material disc, the rotating motor (5) and each of the cameras (3) are in communication connection with the control unit (4), the control unit (4) collects the type and quantity of the materials in the material disc through the camera (3) and records and stores the warehouse data, the control unit (4) controls the rotation of the rotating disc (2) through the rotating motor (5).

2. The intelligent magazine of claim 1, wherein: The rotating disc (2) further comprises a base (24) and a material disc fixing member (23), the material disc is fixedly installed on the base (24) through the material disc fixing member (23).

3. The intelligent rack of claim 2, wherein: The material disc fixing member (23) is arranged at the bottom of the material disc, and the base (24) is provided with a fixing hole position corresponding to the position of the material disc fixing member (23) at the bottom of the material disc.

4. The intelligent rack of claim 1, wherein: Each of the rotating discs (2) is provided with an independent rotating motor (5) and is controlled to rotate independently by the independent rotating motor (5).

5. The intelligent rack of claim 1, wherein: The material disc is divided into sectors in the circumferential direction.

6. The intelligent rack of claim 1, wherein: The material disc is arranged in several layers in the radial direction from the inside to the outside.

7. The intelligent rack of claim 1, wherein: The material discs on the rotating disc (2) are vertically stacked into several layers within the layer spacing.

8. The intelligent rack of claim 7, wherein: The control unit (4) is in communication connection with a host computer of the warehouse management in a wired or wireless manner.

9. The intelligent rack of claim 1, wherein: An operation panel (41) is arranged on the control unit (4), the operation panel (41) is used for displaying the type of the materials on the material disc locally and performing local warehouse operation.

10. The intelligent rack of claim 1, wherein: An alarm device is arranged on the control unit (4) and is used for local alarm when the data in the control unit (4) is incorrect.

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