Active cleaning device of unpowered belt conveyor

Abstract

The utility model provides an active cleaning device for an unpowered belt conveyor. The active cleaning device comprises a lifting roller, a brush roller, a supporting frame, an adhesive tape machine rack, a screw rod, an adhesive tape, a gear protective cover and an adhesive tape machine driving device. The lifting roller and the brush roller are fixed to the supporting frame in parallel through bearing pedestals at the two ends of roller shafts of the lifting roller and the brush roller. The lifting roller and the brush roller are connected through a large gear and a small gear. One side of the supporting frame is fixedly connected with the sealing-tape machine rack through a bearing seat A, and the other side of the supporting frame is connected with the sealing-tape machine rack through a screw rod; gear shields are installed outside the large gear and the small gear to protect the rotating parts of the large gear and the small gear. The adhesive tape machine driving device is started, the adhesive tape drives the lifting roller to rotate, then the large gear on the lifting roller drives the brush roller small gear to rotate, dust and impurities attached to the surface of the adhesive tape can be scraped through rapid rotation of the brush roller, dust accumulation on the surface of the adhesive tape is effectively avoided, and the aggregate quality and the adhesive tape machine conveying efficiency are guaranteed.

Description

Technical Field

[0001] This utility model belongs to the technical field of construction sand and gravel aggregate conveying equipment, specifically an active cleaning device for a non-powered belt conveyor. Background Technology

[0002] As a crucial piece of equipment in sand and gravel aggregate processing systems, belt conveyors serve as a vital link between workshops, and their conveying capacity determines the overall system's production capacity. One of the key factors affecting the conveying capacity of belt conveyors is the nature of the material, including particle size, moisture content, abrasiveness, and adhesiveness. Among these, adhesiveness has the greatest impact. Highly adhesive materials will cause adhesion during conveying, with fine powder particles adhering to the belt surface, affecting transmission efficiency. Therefore, timely cleaning of the belt surface is necessary to ensure the conveying capacity of the belt.

[0003] The most common belt cleaning device is the belt cleaner, installed at the head of the belt conveyor to remove materials adhering to the belt and ensure the normal operation of the belt conveyor. However, some materials are highly adhesive, making cleaning difficult and prone to spillage along the way; at the same time, the cleaner blades wear out quickly, resulting in poor cleaning effect; and in some areas, installing cleaners can easily cause belt joint cracking, leading to overall belt tearing and posing a significant safety hazard to the conveyor operation. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model aims to provide an active cleaning device for a non-powered belt conveyor. This device can be used for belt cleaning and is driven by the normal operation of the belt conveyor, without the need for additional power equipment. Adjusting the height of the screw ensures a tight fit between the brush roller and the belt surface. Starting the belt conveyor drive causes the belt to rotate the lifting roller, which in turn drives the brush roller's small gear. The rapid rotation of the brush roller effectively removes dust and impurities adhering to the belt surface, preventing dust accumulation and ensuring aggregate quality and conveyor efficiency, while also preventing damage to the belt surface.

[0005] To achieve the aforementioned technical features, the purpose of this utility model is as follows: An active cleaning device for a non-powered belt conveyor includes a lifting roller, a brush roller, a support frame, a belt conveyor frame, a screw, a belt, and a belt conveyor drive device. The lifting roller and brush roller are mounted parallel to each other on the support frame via bearing seats at both ends of their respective roller shafts. The lifting roller and brush roller are driven by a large gear and a small gear meshing. One side of the support frame is connected to the belt conveyor frame via bearing seat A, and the other side is connected to the belt conveyor frame via a screw. The lifting roller contacts and engages with the outer wall of the belt to transmit power, the brush roller contacts the outer wall of the belt, and the belt engages with the belt conveyor drive device.

[0006] The lifting roller includes a lifting roller shaft, a cylinder, bearing seat A, bearing seat B, and a large gear; the cylinder, bearing seat A, bearing seat B, and large gear are connected by the lifting roller shaft, bearing seat A and bearing seat B are arranged symmetrically around the center of the cylinder, and the large gear is arranged at one end of the lifting roller shaft.

[0007] The lifting roller is mounted on the conveyor frame via bearing seat A, ensuring that the surface of the roller is in close contact with the conveyor belt, and is mounted on the support frame via bearing seat B.

[0008] The brush roller includes a brush roller shaft, a brush cylinder, a bearing seat C, and a pinion. The brush cylinder, bearing seat C, and pinion are connected by the brush roller shaft. The bearing seat C is arranged symmetrically around the center of the brush cylinder, and the pinion is arranged at one end of the brush roller shaft.

[0009] The brush roller is mounted on the support frame via bearing seat C.

[0010] The support frame is connected to the conveyor belt frame on the side near the brush roller via a screw. The height of the screw is adjusted to ensure that the brush roller and the conveyor belt maintain a close fit.

[0011] The large gear and small gear are fitted with protective covers.

[0012] The present invention has the following beneficial effects:

[0013] 1. By adopting the tape surface cleaning device of this utility model, it is possible to effectively avoid the waste of water resources and the pollution of the environment caused by the wastewater generated by high-pressure water washing; it is also possible to avoid the residual water on the tape surface after washing, which would cause fine particulate matter to adhere to the tape surface and affect the conveyor belt's transport effect.

[0014] 2. This device can be flexibly arranged according to the actual site conditions, is easy to operate, and can be fixed on the frame of different types of tape machines. It is suitable for simple trusses, as well as standard trusses or space frames.

[0015] 3. The device can be driven by the normal operation of the conveyor belt, without the need for additional power equipment, and is easy to operate; by adjusting the height of the screw, the brush roller can be made to fit tightly against the surface of the conveyor belt, and the rapid rotation of the brush roller can scrape off the dust and impurities adhering to the surface of the conveyor belt, effectively avoiding dust accumulation on the surface of the conveyor belt, ensuring aggregate quality and conveyor belt transportation efficiency. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] Figure 1 This is a top view of the present invention.

[0018] Figure 2 This is a side view of the present invention.

[0019] Figure 3 This is an assembly drawing of the lifting roller of this utility model.

[0020] Figure 4 This is an assembly drawing of the brush roller of this utility model.

[0021] In the diagram: 1. Lifting roller; 2. Brush roller; 3. Support frame; 4. Belt conveyor frame; 5. Screw; 6. Belt; 7. Gear cover; 8. Belt conveyor drive unit.

[0022] 101 lifting roller shaft, 102 cylinder, A103 bearing housing, B104 bearing housing, 105 large gear;

[0023] Brush roller shaft 201, brush tube 202, bearing seat C203, pinion 204. Detailed Implementation

[0024] The embodiments of this utility model will be further described below with reference to the accompanying drawings.

[0025] Example 1:

[0026] See Figure 1-4 An active cleaning device for a non-powered belt conveyor includes a lifting roller 1, a brush roller 2, a support frame 3, a conveyor frame 4, a screw 5, a conveyor belt 6, a gear cover 7, and a conveyor drive unit 8. The lifting roller and brush roller are fixed parallel to each other on the support frame via bearing seats at both ends of their respective roller shafts. The lifting roller and brush roller are connected by a large gear 105 and a small gear 204. One side of the support frame 3 is fixedly connected to the conveyor frame 4 via bearing seat A103, and the other side is connected to the conveyor frame 4 via the screw 5. By activating the conveyor drive unit 8, the conveyor belt 6 drives the lifting roller to rotate, eliminating the need for additional power equipment. The large gear 105 on the lifting roller then drives the small gear 204 of the brush roller to rotate, thus cleaning impurities and dust from the surface of the conveyor belt. Adjusting the height of the screw 5 ensures close contact between the brush roller 2 and the surface of the conveyor belt 6. Gear covers 7 are installed on the outside of the large gear 105 and the small gear 204 to protect their rotating parts and ensure safe operation. This device is used for belt cleaning. It is driven by the normal operation of the belt conveyor, requiring no additional power equipment. Adjusting the screw height ensures a tight fit between the brush roller and the belt surface. Starting the belt conveyor drive rotates the lifting roller, which in turn drives the brush roller's small gear. The rapid rotation of the brush roller scrapes away dust and impurities adhering to the belt surface, effectively preventing dust accumulation, ensuring aggregate quality and belt conveyor efficiency, and preventing damage to the belt surface.

[0027] Furthermore, the lifting roller 1 includes a lifting roller shaft 101, a cylinder 102, bearing seats A103 and B104, and a large gear 105. The cylinder, bearing seats A and B, and the large gear are connected by the lifting roller shaft. Bearing seats A and B are arranged symmetrically around the center of the cylinder, and the large gear is located at one end of the lifting roller shaft. The lifting roller 1 can be used to transmit the power of the conveyor belt 6 to the brush roller 2. During operation, the conveyor belt 6 synchronously drives the lifting roller 1, which in turn drives the large gear 105. The large gear 105 drives the small gear 204, which in turn drives the brush roller 2.

[0028] Furthermore, the brush roller 2 includes a brush roller shaft 201, a brush cylinder 202, a bearing seat C203, and a pinion 204. The brush cylinder, bearing seat C, and pinion are connected circumferentially to the brush roller. The bearing seat C is arranged symmetrically around the center of the brush cylinder, and the pinion is located at one end of the brush roller shaft. The brush roller 2 described above can be used to clean the outer surface of the tape 6. During operation, the pinion 204 drives the brush roller shaft 201, which in turn drives the brush cylinder 202, which then cleans the outer surface of the tape 6.

[0029] Furthermore, the lifting roller 1 is fixed to the conveyor frame 4 via bearing seat A103, ensuring that the surface of the cylinder 102 is in close contact with the conveyor belt 6, and is fixed to the support frame 3 via bearing seat B104; the brush roller 2 is fixed to the support frame 3 via bearing seat C203. Through the above-mentioned cooperation method, effective meshing transmission between the lifting roller 1 and the conveyor belt is ensured.

[0030] Furthermore, the support frame 3 is connected to the conveyor belt frame 4 on the side near the brush roller 2 via a screw 5. Adjusting the screw height ensures that the brush roller 2 and the conveyor belt 6 maintain a close fit. The screw 5 described above can be used to achieve height adjustment.

[0031] Furthermore, the large gear 105 and the small gear 204 are equipped with protective covers 7 to protect their rotating parts and ensure safe operation.

[0032] Furthermore, the device starts the belt conveyor drive device 8, which drives the lifting roller cylinder to rotate via the belt, and then the large gear on the lifting roller drives the small gear on the brush roller to rotate, thereby cleaning the impurities and dust on the surface of the belt through the rotation of the brush cylinder.

[0033] The working process and principle of the active cleaning device for a non-powered belt conveyor described in this utility model:

[0034] Step 1: First, assemble and connect the device components in sequence, adjust the screw height to ensure that the brush roller is in close contact with the tape surface, and at the same time check the integrity and stability of the device.

[0035] Step 2: Turn on the conveyor belt drive device. The conveyor belt drive will rotate the lifting roller. At the same time, the large gear at the end of the lifting roller will drive the small gear of the brush roller to rotate, thus completing the entire process of starting the brush roller.

[0036] Step 3: Check the cleanliness of the tape surface and adjust the screw height as needed to achieve the best cleaning effect.

Claims

1. A powered belt conveyor active cleaning device, characterized in that, The lifting roller (1), the brush roller (2), the support frame (3), the adhesive tape machine rack (4), the screw rod (5), the adhesive tape (6) and the adhesive tape machine driving device (8) are included; the lifting roller (1) and the brush roller (2) are installed in parallel on the support frame (3) through the bearing seats at both ends of the respective roller shafts; the lifting roller (1) and the brush roller (2) are driven in meshing through the large gear (105) and the small gear (204), one side of the support frame (3) is connected with the adhesive tape machine rack (4) through the bearing seat A (103), and the other side is connected with the adhesive tape machine rack (4) through the screw rod (5); the lifting roller (1) is in contact with the outer wall of the adhesive tape (6) and transmits power, the brush roller (2) is in contact with the outer wall of the adhesive tape (6), and the adhesive tape (6) is matched with the adhesive tape machine driving device (8).

2. A self-cleaning device for a non-powered belt conveyor as claimed in claim 1, characterized in that: The lifting roller (1) includes a lifting roller shaft (101), a cylinder (102), a bearing seat A (103), a bearing seat B (104) and a large gear (105); the cylinder (102), the bearing seat A (103), the bearing seat B (104) and the large gear (105) are connected through the lifting roller shaft (101), the bearing seat A (103) and the bearing seat B (104) are symmetrically arranged at the center of the cylinder (102), and the large gear (105) is arranged at one side end of the lifting roller shaft (101).

3. A positive cleaning device for a non-powered belt conveyor as claimed in claim 2, characterized in that: The lifting roller (1) is installed on the adhesive tape machine rack (4) through the bearing seat A (103) and ensures that the surface of the cylinder (102) is closely attached to the adhesive tape (6), and is installed on the support frame (3) through the bearing seat B (104).

4. The positive cleaning device for a non-powered belt conveyor according to claim 1, characterized in that: The brush roller (2) includes a brush roller shaft (201), a brush cylinder (202), a bearing seat C (203) and a small gear (204), the brush cylinder (202), the bearing seat C (203) and the small gear (204) are connected through the brush roller shaft (201), the bearing seat C (203) is symmetrically arranged at the center of the brush cylinder (202), and the small gear (204) is arranged at one side end of the brush roller shaft (201).

5. A positive cleaning device for a non-powered belt conveyor as claimed in claim 4, characterized in that: The brush roller (2) is installed on the support frame (3) through the bearing seat C (203).

6. A positive cleaning device for a non-powered belt conveyor as claimed in claim 4, characterized in that: The support frame (3) is connected with the adhesive tape machine rack (4) through the screw rod (5) on the side close to the brush roller (2), and the height of the brush roller (2) is closely attached to the adhesive tape (6) by adjusting the height of the screw rod (5).

7. A self-cleaning device for a non-powered belt conveyor as claimed in claim 4, characterized in that: The large gear (105) and the small gear (204) are externally provided with protective covers (7).

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