Diamond wire coating thickening winding device and production equipment

Abstract

The utility model relates to the technical field of diamond wire production, and particularly discloses a diamond wire coating thickening winding device which comprises a fixing part, a first winding cantilever and a second winding cantilever, the first winding cantilever and the second winding cantilever are both fixedly installed on the fixing part, and specifically, the first winding cantilever and the second winding cantilever are hung on the fixing part. An included angle is formed between the axis of the first winding cantilever and the axis of the second winding cantilever, and the second winding part inclines towards the side away from the first winding part or the first winding part inclines towards the side away from the second winding part. Under the action of the tensioning force of the first winding cantilever and the second winding cantilever and the friction force between the diamond wire and the first winding part and between the diamond wire and the second winding part, the gravity of the diamond wire can be overcome, so that the diamond wire can be prevented from sliding off under the action of the gravity as much as possible, and the production efficiency of the diamond wire is guaranteed.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of diamond wire production, and particularly relates to a diamond wire plating layer thickening winding device. BACKGROUND

[0002] The production process of the diamond wire usually comprises the steps of cleaning, pre-plating, sanding, thickening, cleaning, baking and winding, wherein the thickening step needs to hoist the diamond wire through a winding device, and then the diamond wire is placed into an electroplating tank for thickening.

[0003] However, in the process of hoisting and thickening of the existing diamond wire, a slotted metal wheel or an auxiliary slotted plastic wheel is usually used for wire mesh division, and 10-50 layers of coils are needed to meet normal production, that is, 10-50 grooves need to be opened on the slotted metal wheel for division. This division method is easy to cause sand scraping, thereby affecting the production stability. CONTENT OF THE UTILITY MODEL

[0004] In order to solve the problem that the existing slotted metal wheel is easy to cause sand scraping, the present application provides a diamond wire plating layer thickening winding device.

[0005] On one hand, the present application provides a diamond wire plating layer thickening winding device, which adopts the following technical scheme:

[0006] The diamond wire plating layer thickening winding device comprises:

[0007] A fixing member;

[0008] A first winding cantilever comprising a first mounting portion and a first winding portion, the first mounting portion and the first winding portion being connected, the first mounting portion being mounted on the fixing member, and the first winding portion being away from the first mounting portion relative to the fixing member;

[0009] A second winding cantilever comprising a second mounting portion and a second winding portion, the second mounting portion and the second winding portion being connected, the second mounting portion being mounted on the fixing member, and the second winding portion being away from the second mounting portion relative to the fixing member;

[0010] The first winding portion and the second winding portion are both used for winding the diamond wire, the first winding cantilever and the second winding cantilever have an included angle between the axes thereof, and the second winding portion is inclined to the side away from the first winding portion or the first winding portion is inclined to the side away from the second winding portion.

[0011] By adopting the technical scheme, since the first winding cantilever and the second winding cantilever have an included angle, and the second winding part is inclined to the side away from the first winding part or the first winding part is inclined to the side away from the second winding part, that is, the distance between the first winding cantilever and the bottom of the second winding cantilever gradually increases, when the diamond wire is wound on the first winding part and the second winding part, the diamond wire can be tensioned, under the action of the tension and the friction between the diamond wire and the first winding part and the second winding part, the gravity of the diamond wire is overcome, so that the diamond wire can be wound on the metal wheel without being slotted, the diamond wire is prevented from sliding under the action of the gravity as much as possible, and the production efficiency of the diamond wire is ensured, the problem of scratching of the diamond wire is avoided as much as possible, and the production stability is ensured.

[0012] Optionally, the first winding cantilever and / or the second winding cantilever is / are provided with an adjusting assembly, and the adjusting assembly is used for adjusting the angle of the first winding cantilever and / or the second winding cantilever.

[0013] By adopting the technical scheme, the angle of the first winding cantilever and the second winding cantilever can be finely adjusted through the adjusting assembly, so that the diamond wire is prevented from being abraded due to excessive tension, and the diamond wire is prevented from sliding due to insufficient tension.

[0014] Optionally, the adjusting assembly comprises at least two adjusting bolts, the adjusting bolts are arranged along the circumference of the first mounting part or the second mounting part, and the adjusting bolts are threadedly connected with the fixing piece through the first mounting part or the second mounting part.

[0015] By adopting the technical scheme, the horizontal position of the first winding cantilever or the second winding cantilever is finely adjusted by rotating one of the adjusting bolts, so that the first winding cantilever and the second winding cantilever are relatively inclined, and the horizontal position of the first winding cantilever or the second winding cantilever is adjusted through the adjusting bolts.

[0016] Optionally, the first winding part is provided with at least one first ring groove at the end away from the first mounting part, and the second winding part is provided with at least one second ring groove at the end away from the second mounting part.

[0017] By adopting the technical scheme, the first ring groove and the second ring groove are arranged, the diamond wire can be embedded in the first ring groove and the second ring groove, and thus the diamond wire is further prevented from falling off from the first winding part and the second winding part during the process of electroplating thickening, so that better winding effect is achieved.

[0018] Optionally, the drive source is further included, the first winding suspension arm further includes a first rotating shaft, the first rotating shaft is connected with the first winding part, and the first rotating shaft is coaxially arranged with the first winding part; the second winding suspension arm further includes a second rotating shaft, the second rotating shaft is connected with the second winding part, and the second rotating shaft is coaxially arranged with the second winding part; and the drive source is coaxially connected with the first rotating shaft or the second rotating shaft.

[0019] By adopting the technical scheme, the drive source is arranged, the drive source drives the first winding part or the second winding part to rotate, rotation and winding of the diamond wire are facilitated, electroplating thickening operation on the diamond wire is facilitated, and work efficiency is improved.

[0020] Optionally, the first winding suspension arm further includes a first connecting part, the first mounting part is connected with the first winding part through the first connecting part, and the first winding part is detachably connected with the first connecting part; and the second winding suspension arm further includes a second connecting part, the second mounting part is connected with the second winding part through the second connecting part, and the second winding part is detachably connected with the second mounting part.

[0021] By adopting the technical scheme, the first winding part is detachably connected with the first connecting part, and the second winding part is detachably connected with the second connecting part, the first winding part and the second winding part are facilitated to be mounted and detached, the first winding part and the second winding part of different lengths and different diameters can be replaced as required, different specifications of the diamond wire are adapted to, and the applicability of the thickening winding device is improved.

[0022] Optionally, the fixing member includes a first fixing part and a second fixing part, the first fixing part is rotationally connected with the second fixing part, the first winding suspension arm is mounted on the first fixing part, and the second winding suspension arm is mounted on the second fixing part.

[0023] By adopting the technical scheme, the first fixing part or the second fixing part is rotated, the angle between the first winding suspension arm and the second winding suspension arm is adjusted, and the operation is facilitated.

[0024] Optionally, a first arc-shaped groove is formed in the first fixing part, a first fastener is inserted into the first arc-shaped groove, a second arc-shaped groove is formed in the second fixing part, and a second fastener is inserted into the second arc-shaped groove.

[0025] By adopting the technical scheme, the first fastener and the second fastener are arranged, after the angle adjustment of the first winding suspension arm or the second winding suspension arm is completed, the first winding suspension arm or the second winding suspension arm is facilitated to be fixed.

[0026] Optionally, a first cavity is formed in the first winding part, and a second cavity is formed in the second winding part.

[0027] By adopting the technical scheme, the first winding cantilever and the second winding cantilever can be lightened in weight, the stability of the first winding cantilever and the second winding cantilever in winding can be ensured, and the first winding cantilever and the second winding cantilever can be facilitated to wind the diamond wire.

[0028] In another aspect, the application further provides a diamond wire production equipment comprising the diamond wire coating thickening winding device according to any one of the above.

[0029] Compared with the prior art, the application has at least one of the following beneficial technical effects:

[0030] 1. Under the action of the tensioning force and the friction force between the diamond wire and the first winding part and the second winding part, the gravity of the diamond wire can be overcome, so that the diamond wire can be wound by the metal wheel without slotting, the diamond wire can be prevented from sliding under the action of the gravity, and the production efficiency of the diamond wire can be ensured;

[0031] 2. The adjusting assembly can finely adjust the angle of the first winding cantilever and the second winding cantilever, so that the diamond wire can be prevented from being abraded due to excessive tensioning force, and the diamond wire can be prevented from sliding due to insufficient tensioning force;

[0032] 3. The first ring groove and the second ring groove can embed the diamond wire, so that the diamond wire can be further prevented from falling off from the first winding part and the second winding part during the process of electroplating thickening, and better winding effect can be achieved. BRIEF DESCRIPTION OF DRAWINGS

[0033] Figure 1 is a structural schematic view of the diamond wire coating thickening winding device in an embodiment of the application.

[0034] Figure 2 is a structural schematic view of the first winding part or the second winding part in an embodiment of the application.

[0035] Figure 3 is a structural schematic view of the diamond wire coating thickening winding device in another embodiment of the application.

[0036] In the drawings:

[0037] 1, fixing piece; 11, first fixing part; 12, second fixing part; 13, first arc-shaped slot; 14, second arc-shaped slot; 15, first fastener; 16, second fastener; 17, rotation gap; 2, first wire winding cantilever; 21, first mounting part; 22, first wire winding part; 221, first cavity; 23, first rotating shaft; 24, first connecting part; 3, second wire winding cantilever; 31, second mounting part; 32, second wire winding part; 321, second cavity; 33, second rotating shaft; 34, second connecting part; 4, first ring groove; 5, second ring groove; 7, adjusting assembly; 71, adjusting bolt. DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by a person skilled in the art without creative work fall within the scope of protection of the present application.

[0039] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the term "and / or" in this paper is only to describe the association relationship of the associated objects, which means that there can be three relationships, for example, A and / or B, which can represent the three cases of A alone, A and B together, and B alone. In addition, the character " / " in this paper generally represents an "or" relationship between the associated objects without special explanation.

[0040] REFERENCE Figure 1 The present application provides a diamond wire coating thickening winding device, which comprises a fixing piece 1, a first wire winding cantilever 2 and a second wire winding cantilever 3. The first wire winding cantilever 2 and the second wire winding cantilever 3 are both fixedly installed on the fixing piece 1. Specifically, the first wire winding cantilever 2 and the second wire winding cantilever 3 are hung on the fixing piece 1. The bottom end of the first wire winding cantilever 2 and the second wire winding cantilever 3 is wound with a diamond wire. The bottom of the diamond wire coating thickening winding device is provided with an electroplating tank (not shown in the figure), and the diamond wire is thickened in the electroplating tank.

[0041] Specifically, in the embodiment, the fixing member 1 is a crossbeam. The first winding cantilever 2 comprises a first mounting portion 21, a first connecting portion 24, a first rotating shaft 23 and a first winding portion 22, which are coaxially arranged, the first mounting portion 21 is connected with the first winding portion 22 through the first connecting portion 24, the first mounting portion 21 is mounted on the fixing member 1, and the first winding portion 22 is away from the first mounting portion 21 relative to the fixing member 1; the first rotating shaft 23 is arranged through the first connecting portion 24, and one end of the first rotating shaft 23 is coaxially fixed with the first winding portion 22. The second winding cantilever 3 comprises a second mounting portion 31, a second connecting portion 34, a second rotating shaft 33 and a second winding portion 32, which are coaxially arranged, the second mounting portion 31 is connected with the second winding portion 32 through the second connecting portion 34, the second mounting portion 31 is mounted on the fixing member 1, and the second winding portion 32 is away from the second mounting portion 31 relative to the fixing member 1; the second rotating shaft 33 is arranged through the second connecting portion 34, and one end of the second rotating shaft 33 is coaxially fixed with the second winding portion 32.

[0042] The first winding cantilever 2 and the second winding cantilever 3 are arranged at an angle, and the second winding portion 32 is inclined to the side away from the first winding portion 22, or the first winding portion 22 is inclined to the side away from the second winding portion 32. That is, from top to bottom in the direction shown in the figure, the distance between the first winding cantilever 2 and the second winding cantilever 3 becomes larger and larger. Thus, when the diamond wire is wound on the first winding portion 22 and the second winding portion 32, the diamond wire can be tensioned, and under the action of the tension and the friction between the diamond wire and the first winding portion 22 and the second winding portion 32, the gravity of the diamond wire can be overcome, so that the diamond wire can be wound on the metal wheel without slotting, the first winding portion 22 and the second winding portion 32 without slotting can avoid scratching the diamond wire as much as possible, and the diamond wire can be prevented from sliding under the action of its own gravity as much as possible, thereby ensuring the production efficiency of the diamond wire.

[0043] Referring to Figure 1 It can be understood that the diamond wire plating thickening winding device further comprises a driving source (not shown in the figure), which is specifically an electric motor, and the driving source is connected with one of the first winding cantilever 2 and the second winding cantilever 3, and specifically the output shaft of the driving source is coaxially fixed with the first rotating shaft 23 or the second rotating shaft 33. The first winding portion 22 or the second winding portion 32 is driven to rotate by the driving source, one of the cantilevers acts as a driving cantilever, and the other acts as a driven cantilever, so as to realize the winding of the diamond wire between the first winding portion 22 and the second winding portion 32, facilitate the electroplating thickening operation of the diamond wire, and help to improve the work efficiency.

[0044] In some embodiments, the first winding part 22 is detachably connected with the first connecting part 24, and specifically, the first winding part 22 is fixed with the first connecting part 24 by bolts. The second winding part 32 is detachably connected with the second connecting part 34, and specifically, the first winding part 22 is fixed with the first connecting part 24 by bolts. Since the first winding part 22 is detachably connected with the first connecting part 24 and the second winding part 32 is detachably connected with the second connecting part 34, the first winding part 22 and the second winding part 32 are convenient to install and detach, and different lengths and diameters of the first winding part 22 and the second winding part 32 can be replaced according to needs to adapt to different specifications of diamond wires, which helps to improve the applicability of the thickening winding device.

[0045] With reference to Figure 1 The first winding part 22 is provided with a first cavity 221, and the second winding part 32 is provided with a second cavity 321. By arranging the first cavity 221 and the second cavity 321, the self-weight of the first winding cantilever 2 and the second winding cantilever 3 can be reduced, which helps to ensure the stability of winding of the first winding cantilever 2 and the second winding cantilever 3 and facilitates the winding operation of the first winding cantilever 2 and the second winding cantilever 3 on the diamond wire.

[0046] Further, with reference to Figure 1 In the embodiment, the first winding cantilever 2 and / or the second winding cantilever 3 is provided with an adjusting assembly 7 for adjusting the angle of the first winding cantilever 2 and / or the second winding cantilever 3. That is, in some embodiments, the adjusting assembly 7 can be arranged on the first winding cantilever 2, in some embodiments, the adjusting assembly 7 can also be arranged on the second winding cantilever 3, and in some embodiments, the adjusting assembly 7 can be arranged on both the first winding cantilever 2 and the second winding cantilever 3, which is not limited herein.

[0047] By arranging the adjusting assembly 7, the angle between the first winding cantilever 2 and the second winding cantilever 3 can be finely adjusted to ensure that the diamond wire will not be abraded due to excessive tension and will not slip due to insufficient tension.

[0048] Specifically, the adjusting assembly 7 comprises at least two adjusting bolts 71, the adjusting bolts 71 are arranged along the circumference of the first mounting part 21 or the second mounting part 31, and the adjusting bolts 71 are threadedly connected with the fixing part 1 through the first mounting part 21 or the second mounting part 31. In the embodiment, the adjusting bolts 71 are two, and in other embodiments, the number of the adjusting bolts 71 can be arranged according to needs, which is not limited herein.

[0049] The following is described by taking the adjustment assembly 7 installed on the second winding cantilever 3 as an example, wherein one adjustment bolt 71 is arranged on the side close to the first winding cantilever 2, and the other adjustment bolt 71 is arranged on the side away from the first winding cantilever 2, and a gasket is sleeved on each adjustment bolt 71. By tightening the adjustment bolt 71 on the side close to the first winding cantilever 2, the horizontal position of the second winding cantilever 3 is finely adjusted, so that the second winding cantilever 3 is slightly inclined relative to the horizontal plane, so as to ensure that the diamond wire is not worn due to excessive tension, and the diamond wire is not slipped due to insufficient tension. Similarly, the horizontal position of the first winding cantilever 2 can also be finely adjusted in the same way, so that there is a certain angle between the first winding cantilever 2 and the second winding cantilever 3.

[0050] With reference to Figure 1 and Figure 2 In some embodiments, at least one first ring groove 4 is formed in the end of the first winding part 22 away from the first mounting part 21, and the first ring groove 4 is formed in the outer peripheral wall of the first winding part 22. At least one second ring groove 5 is formed in the end of the second winding part 32 away from the second mounting part 31, and the second ring groove 5 is formed in the outer peripheral wall of the second winding part 32. The number of turns of the first ring groove 4 and the second ring groove 5 is less than the number of turns of the diamond wire. By embedding the diamond wire at the bottom into the first ring groove 4 and the second ring groove 5, the diamond wire above can be further prevented from slipping, and a large amount of diamond wire can also be prevented from being scratched. Thus, when the diamond wire is thickened by electroplating, the diamond wire can be further prevented from falling off from the first winding part 22 and the second winding part 32, so as to achieve a better winding effect.

[0051] With reference to Figure 3 In other embodiments, the fixing member 1 is specifically a fixing plate, the fixing member 1 includes a first fixing part 11 and a second fixing part 12, the first fixing part 11 and the second fixing part 12 are rotationally connected, there is a rotational gap 17 between the first fixing part 11 and the second fixing part 12, the first winding cantilever 2 is installed on the first fixing part 11, and the second winding cantilever 3 is installed on the second fixing part 12. By rotating the first fixing part 11 or the second fixing part 12, the angle between the first winding cantilever 2 and the second winding cantilever 3 can be adjusted, which is convenient to operate.

[0052] Further, the first fixed part 11 is provided with a first arc-shaped slot 13, and the first arc-shaped slot 13 is provided with a first fastener 15. The second fixed part 12 is provided with a second arc-shaped slot 14, and the second arc-shaped slot 14 is provided with a second fastener 16. The first fastener 15 and the second fastener 16 are bolts in this embodiment, and can be a bolt or a screw in other embodiments, which is not limited here. By arranging the first fastener 15 and the second fastener 16, the first wire winding suspension arm 2 or the second wire winding suspension arm 3 can be fixed after the angle adjustment is completed.

[0053] The application also provides a diamond wire production equipment, which comprises the diamond wire coating thickening winding device.

[0054] The implementation principle of the diamond wire coating thickening winding device in the embodiment of the application is as follows: the second fixed part 12 is rotated to the side of the rotating gap 17, so that the second wire winding part 32 of the second wire winding suspension arm 3 is deflected to the direction away from the first wire winding part 22, and then the first fixed part 11 is fixed by the second fastener 16 to realize positioning. The diamond wire is tensioned by the first wire winding part 22 and the second wire winding part 32, and under the action of the tension and the friction between the diamond wire and the first wire winding part 22 and the second wire winding part 32, the gravity of the diamond wire is overcome, so that the diamond wire can be prevented from sliding under the action of the gravity as much as possible, and the production efficiency of the diamond wire is ensured.

[0055] The above are preferred embodiments of the application, and do not limit the protection scope of the application, so that: any equivalent changes made according to the structure, shape, principle of the application should be covered in the protection scope of the application.

Claims

1. A winding device for thickening the diamond wire coating, characterized in that, include: Fastener (1); The first winding cantilever (2) includes a first mounting part (21) and a first winding part (22). The first mounting part (21) and the first winding part (22) are connected. The first mounting part (21) is mounted on the fixing member (1). The first winding part (22) is away from the first mounting part (21) relative to the fixing member (1). The second winding cantilever (3) includes a second mounting part (31) and a second winding part (32). The second mounting part (31) and the second winding part (32) are connected. The second mounting part (31) is mounted on the fixing member (1). The second winding part (32) is away from the second mounting part (31) relative to the fixing member (1). The first winding portion (22) and the second winding portion (32) are both used to wind diamond wire. There is an angle between the axes of the first winding cantilever (2) and the second winding cantilever (3). The second winding portion (32) is inclined to the side away from the first winding portion (22) or the first winding portion (22) is inclined to the side away from the second winding portion (32).

2. The diamond wire coating thickening winding device according to claim 1, characterized in that: An adjustment component (7) is provided on the first winding cantilever (2) and / or the second winding cantilever (3), the adjustment component (7) being used to adjust the angle of the first winding cantilever (2) and / or the second winding cantilever (3).

3. The diamond wire coating thickening winding device according to claim 2, characterized in that: The adjustment assembly (7) includes at least two adjustment bolts (71), which are arranged circumferentially along the first mounting portion (21) or the second mounting portion (31), and are threadedly connected to the fixing member (1) through the first mounting portion (21) or the second mounting portion (31).

4. The diamond wire coating thickening winding device according to claim 1, characterized in that: The first winding portion (22) has at least one first annular groove (4) at one end away from the first mounting portion (21), and the second winding portion (32) has at least one second annular groove (5) at one end away from the second mounting portion (31).

5. The diamond wire coating thickening winding device according to claim 1, characterized in that: It also includes a drive source. The first winding cantilever (2) further includes a first rotating shaft (23), which is connected to the first winding part (22). The first rotating shaft (23) and the first winding part (22) are coaxially arranged. The second winding cantilever (3) further includes a second rotating shaft (33), which is connected to the second winding part (32). The second rotating shaft (33) and the second winding part (32) are coaxially arranged. The drive source is coaxially connected to the first rotating shaft (23) or the second rotating shaft (33).

6. The diamond wire coating thickening winding device according to claim 1, characterized in that: The first winding cantilever (2) further includes a first connecting part (24), the first mounting part (21) and the first winding part (22) are connected through the first connecting part (24), and the first winding part (22) and the first connecting part (24) are detachably connected; the second winding cantilever (3) further includes a second connecting part (34), the second mounting part (31) and the second winding part (32) are connected through the second connecting part (34), and the second winding part (32) and the second mounting part (31) are detachably connected.

7. The diamond wire coating thickening winding device according to claim 1, characterized in that: The fixing member (1) includes a first fixing part (11) and a second fixing part (12), the first fixing part (11) and the second fixing part (12) are rotatably connected, the first winding cantilever (2) is installed on the first fixing part (11), and the second winding cantilever (3) is installed on the second fixing part (12).

8. The diamond wire coating thickening winding device according to claim 7, characterized in that: The first fixing part (11) has a first arc-shaped groove (13) and a first fastener (15) is inserted in the first arc-shaped groove (13). The second fixing part (12) has a second arc-shaped groove (14) and a second fastener (16) is inserted in the second arc-shaped groove (14).

9. The diamond wire coating thickening winding device according to claim 1, characterized in that: The first winding portion (22) has a first cavity (221) and the second winding portion (32) has a second cavity (321).

10. A diamond wire production equipment, characterized in that, Includes the diamond wire coating thickening winding device as described in any one of claims 1-9.

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