Numerical control quilting and embroidering machine for horse gear equipment

By using a multi-axis positioning system and an automatic clamping device, the problems of inaccurate pattern positioning and inflexible fixing in traditional equestrian equipment quilting have been solved, realizing automated operation and improving production efficiency and quilting quality.

CN223705962UActive Publication Date: 2025-12-23JIANGXI JUNHONG SPORTING GOODS CO LTD
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Patent Information

Application Number
CN202520078351.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-12-23
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

In the traditional quilting process for equestrian equipment, the inaccurate pattern positioning and inflexible fixing methods lead to low efficiency and easy damage to the materials.

Method used

By employing a multi-axis positioning system and an automatic clamping device, combined with electric slide rails and grippers, automated positioning and material fixation are achieved, reducing manual intervention and improving operational convenience and accuracy.

Benefits of technology

It has enabled automated positioning and fixing of quilting for equestrian equipment, improving production efficiency, reducing positioning errors and material damage, and enhancing quilting quality and ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of quilting and embroidering machines, in particular to a numerical control quilting and embroidering machine for horse gear equipment, which comprises a machine frame, first electric sliding rails, second electric sliding rails, a supporting plate, a machine head, an embroidering needle and a guide roller, the first electric sliding rails are arranged on two sides of the upper portion of the machine frame, and the second electric sliding rail is arranged between the upper portions of sliding seats of the two first electric sliding rails. A supporting plate is arranged between the lower portions of sliding seats of the two first electric sliding rails, a plurality of compact machine heads are installed on the second electric sliding rails in a sliding mode, embroidery needles are arranged in the machine heads, and guide rollers are rotationally arranged on the two sides of the front portion of the machine frame. The machine head is driven to be accurately positioned in the X-axis direction and the Y-axis direction through cooperative work of the first electric sliding rail and the second electric sliding rail, automatic operation is achieved through a multi-axis positioning system, manual intervention is reduced, and production efficiency is improved; and the electric push rod pushes the connecting block and the electric cylinder, so that the clamping jaw is closed to clamp the horse tool material, the material fixing process is simplified, and the operation convenience is improved.
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Description

Technical Field

[0001] This utility model relates to the field of quilting and embroidery machine technology, and in particular to a CNC quilting and embroidery machine for equestrian equipment. Background Technology

[0002] A quilting machine, also known as a embroidery machine or embroidery machine, is a specialized device for decorative embroidery and functional quilting of equestrian equipment (such as saddles, bridles, and reins). It is widely used in high-end custom equestrian equipment manufacturing, horse racing clubs, and equestrian sports equipment. By adding exquisite embroidery patterns or functional quilting to equestrian equipment, not only is the aesthetic appeal enhanced, but its comfort and durability are also improved.

[0003] In traditional quilting of equestrian equipment, the process relies heavily on manual adjustments and intervention. The materials to be processed (such as saddles, bridles, and reins) are placed on a workbench, and the position of the quilting pattern is determined using simple tools (such as rulers). The materials are secured using metal or plastic pressure plates, with bolts or springs applied to apply pressure. However, using simple tools to determine the position of the quilting pattern is not only inefficient but also prone to positioning errors, resulting in inaccurate quilting patterns. Furthermore, the bolt or spring-applied pressure method is inflexible, unable to adapt to equestrian equipment materials of varying thicknesses and shapes, and easily causes indentations or damage to the material surface.

[0004] Therefore, a CNC quilting and embroidery machine for equestrian equipment was specially designed. Utility Model Content

[0005] In order to overcome the shortcomings of the existing technology, this utility model provides a CNC quilting and embroidery machine for equestrian equipment.

[0006] The technical implementation scheme of this utility model is as follows: A CNC quilting and embroidery machine for equestrian equipment includes a frame, an electric slide rail one, an electric slide rail two, a support plate, a machine head, an embroidery needle, a guide roller, an electric slide rail three, a slider, an electric push rod, a connecting block, an electric cylinder, a guide frame, a cone block, and grippers. Electric slide rail one is arranged on both sides of the upper part of the machine frame. Electric slide rail two is arranged between the upper parts of the slide seats of the two electric slide rail one, and a support plate is arranged between the lower parts of the slide seats of the two electric slide rail one. A slidable part is mounted on electric slide rail two. The machine has multiple compact heads, each containing an embroidery needle. Guide rollers are rotatably mounted on both sides of the front of the frame. Electric slide rails are mounted on both sides of the outer side of the guide rollers. Slider blocks are slidably mounted on the electric slide rails, and electric push rods are mounted on the sliders. Connecting blocks are mounted on the drive ends of the electric push rods, and electric cylinders are mounted on the connecting blocks. Guide frames are fitted around the electric cylinders, and the telescopic rods of the electric cylinders extend into the guide frames. Conical blocks are mounted on the drive ends of the electric cylinders, and grippers are slidably mounted on both sides of the guide frames, with the grippers slidingly engaging with the conical blocks.

[0007] More preferably, it further comprises a mounting frame, a guide roller and a winding roller, the lower part of the frame is provided with the mounting frame, the upper part of the mounting frame is rotatably provided with the guide roller, and the lower part of the mounting frame is rotatably provided with the winding roller.

[0008] More preferably, it further comprises a hinge block and a plug rod, the hinge block is arranged at the rotating connection between the winding roller and the mounting frame, and the plug rod is arranged between the rotating part of the hinge block and the mounting frame.

[0009] More preferably, it further comprises a motor, the lower part of the mounting frame is provided with the motor on one side, and the output shaft of the motor is connected with the winding roller.

[0010] More preferably, it further comprises a pneumatic cylinder and a pressing rod frame, the outer part of the sliding seat of the second electric sliding rail is provided with the pneumatic cylinder, the piston rod of the pneumatic cylinder is provided with the pressing rod frame, and each pressing rod of the pressing rod frame corresponds to the outer part of the machine head and the embroidery needle.

[0011] More preferably, anti-skid foot supports are arranged on both sides of the bottom of the frame.

[0012] Beneficial effects: 1, the utility model discloses a motor-driven sliding rail one and motor-driven sliding rail two work together, drive the machine head to be positioned accurately in X axis and Y axis direction, with multi-axis positioning system realizes automatic operation, reduces manual intervention, improves production efficiency, and the electric push rod pushes the connecting block and the electric cylinder, so that the clamping jaw is closed, the horse harness material is clamped, the material fixing process is simplified, and the operation convenience is improved.

[0013] 2, the utility model discloses a motor is started, drives the winding roller to rotate, and the wire rod after use is neatly wound, reduces the problem caused by the disorder of wire rod, and improves the operation efficiency. DRAWINGS

[0014] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.

[0015] Figure 2 It is the three-dimensional structure schematic diagram of the utility model frame, motor-driven sliding rail one and motor-driven sliding rail two and the like components.

[0016] Figure 3 It is the three-dimensional structure schematic diagram of the utility model motor-driven sliding rail three, support plate and machine head and the like components.

[0017] Figure 4 It is the three-dimensional structure schematic diagram of the utility model motor-driven sliding rail three, sliding block and electric push rod and the like components.

[0018] Figure 5 It is the three-dimensional structure schematic diagram of the utility model electric cylinder, taper block and clamping jaw and the like components.

[0019] The labels in the diagram are as follows: 1_Frame, 2_Electric Slide Rail 1, 3_Electric Slide Rail 2, 4_Support Plate, 5_Head, 6_Embroidery Needle, 7_Guide Roller, 8_Electric Slide Rail 3, 9_Slider, 10_Electric Push Rod, 11_Connecting Block, 12_Electric Cylinder, 121_Guide Frame, 13_Conical Block, 14_Gripper, 15_Mounting Frame, 16_Guide Roller, 17_Take-up Roller, 18_Hinge Block, 19_Insertion Rod, 20_Motor, 21_Cylinder, 22_Pressure Rod Frame. Detailed Implementation

[0020] The preferred technical solution of this utility model will be described in detail below with reference to the accompanying drawings.

[0021] Example: A CNC quilting and embroidery machine for equestrian equipment, such as Figures 1-5 As shown, the machine includes a frame 1, electric slide rail one 2, electric slide rail two 3, support plate 4, machine head 5, embroidery needle 6, guide roller 7, electric slide rail three 8, slider 9, electric push rod 10, connecting block 11, electric cylinder 12, guide frame 121, cone block 13, and gripper 14. The frame 1 provides the support structure for the entire CNC quilting and embroidery machine. Anti-slip feet are provided on both sides of the bottom of the frame 1. Electric slide rail one 2 is located on both sides of the upper part of the frame 1. Electric slide rail two 3 is located between the upper parts of the slides of the two electric slide rails one 2. Support plate 4 is located between the lower parts of the slides of the two electric slide rails one 2, providing a flat working platform for the harness material to be processed, ensuring that the material is placed flat and does not shift. Multiple compact machine heads 5 are slidably mounted on electric slide rail two 3, which is the core component for actually performing quilting or embroidery work. Electric slide rail one 2 moves in the X-axis direction, driving electric slide rail two 3 and the machine heads 5 on it to perform lateral positioning. 3 moves along the Y-axis and works in conjunction with the electric slide rail 2 to control the precise position of the machine head 5 in the plane. The machine head 5 is equipped with an embroidery needle 6, which directly contacts and penetrates the harness material to complete embroidery or quilting tasks according to the preset pattern. Guide rollers 7 are rotatably mounted on both sides of the front of the frame 1. Electric slide rails 8 are mounted on both sides of the outer side of the guide rollers 7. A slider 9 is slidably mounted on the electric slide rail 8. An electric push rod 10 is mounted on the slider 9. A connecting block 11 is mounted on the drive end of the electric push rod 10. An electric cylinder 12 is mounted on the connecting block 11. A guide frame 121 is fitted around the electric cylinder 12. The telescopic rod of the electric cylinder 12 extends into the guide frame 121. A cone block 13 is mounted on the drive end of the electric cylinder 12. Grippers 14 are slidably mounted on both sides of the guide frame 121. The grippers 14 and the cone block 13 slide in cooperation to grip and fix the harness material. The main function of the electric cylinder 12 is to push the cone block 13 to move in order to control the opening and closing of the grippers 14.

[0022] like Figure 1As shown, it also includes a mounting rack 15, a guide roller 16 and a winding roller 17, the lower part of the frame 1 is provided with the mounting rack 15, which provides an additional support structure, the upper part of the mounting rack 15 is rotatably provided with the guide roller 16, which helps the thread to smoothly enter the quilting area and ensures that the thread will not jam or entangle during use, and the lower part of the mounting rack 15 is rotatably provided with the winding roller 17, which is responsible for collecting the thread after use, keeping the working environment clean and reducing the problems caused by thread clutter.

[0023] As shown, Figure 1 It also includes a hinge block 18 and a plug rod 19, the rotating connection between the winding roller 17 and the mounting rack 15 is provided with the hinge block 18, the hinge block 18 and the rotating part of the mounting rack 15 are inserted with the plug rod 19, and the plug rod 19 fixes the relative position of the winding roller 17 and the mounting rack 15, ensuring that the winding roller 17 can rotate freely when needed, while stopping at the right time to prevent accidental rotation.

[0024] As shown, Figures 1-5 It also includes a motor 20, which is installed on one side of the lower part of the mounting rack 15, and the output shaft of the motor 20 is connected with the winding roller 17 to provide power to drive the winding roller 17 to rotate, realizing automatic winding of the thread, improving work efficiency and reducing manual intervention.

[0025] As shown, Figure 1 It also includes a pneumatic cylinder 21 and a pressure rod rack 22, the outer part of the sliding seat of the electric sliding rail two 3 is installed with the pneumatic cylinder 21, and the piston rod of the pneumatic cylinder 21 is provided with the pressure rod rack 22, and each pressure rod of the pressure rod rack 22 corresponds to the outside of the head 5 and the embroidery needle 6; when the quilting program is started, the pneumatic cylinder 21 drives the pressure rod rack 22 to descend, and the pressure rod rack 22 gently presses on the surface of the harness material, ensuring that the material is more flat during quilting, which helps to improve the quilting quality and precision.

[0026] First, fix the entire device on the workbench, place the harness material to be processed (such as saddles, bits, reins, etc.) on the support plate 4, and ensure that the material is flat and does not shift, start the electric push rod 10, push the connecting block 11 and the electric cylinder 12, so that the clamping jaw 14 closes and firmly clamps the harness material, ensuring that it remains stable during quilting, start the quilting program, the electric sliding rail one 2 and the electric sliding rail two 3 work together to drive the head 5 to accurately position in the X and Y axis directions, the embroidery needle 6 in each head 5 performs embroidery or quilting operation according to the preset pattern, the guide roller 7 helps to guide the thread to ensure smooth supply of the thread and avoid entanglement or knotting, when the quilting is completed, an additional thread cutting method can be used to complete the thread cutting action, the guide roller 16 helps the thread to smoothly enter the quilting area, and the winding roller 17 is responsible for collecting the thread after use, start the motor 20 to drive the winding roller 17 to rotate, neatly winding the used thread, keeping the working environment clean and reducing the problems caused by thread clutter.

[0027] The above merely describes a specific implementation of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A computerized embroidery machine for horse harness equipment, characterized by, The utility model relates to a embroidery machine, including organic frame (1), electric slide rail one (2), electric slide rail two (3), support plate (4), machine head (5), embroidery needle (6), guide roller (7), electric slide rail three (8), sliding block (9), electric push rod (10), connecting block (11), electric cylinder (12), guide frame (121), taper block (13) and clamping jaw (14), the upper portion both sides of frame (1) are provided with electric slide rail one (2), the slide seat upper portion between two electric slide rail one (2) is provided with electric slide rail two (3), the slide seat lower portion between two electric slide rail one (2) is provided with support plate (4), a plurality of compact machine head (5) are slidably installed on electric slide rail two (3), machine head (5) is provided with embroidery needle (6) in, the front both sides of frame (1) are rotatably provided with guide roller (7), the outside both sides of guide roller (7) are provided with electric slide rail three (8), sliding block (9) is slidably arranged on electric slide rail three (8), electric push rod (10) is arranged on the drive end of sliding block (9), connecting block (11) is arranged on the drive end of electric push rod (10), electric cylinder (12) is arranged on connecting block (11), guide frame (121) is sleeved on the outside of electric cylinder (12), the telescopic rod of electric cylinder (12) extends into guide frame (121), taper block (13) is arranged on the drive end of electric cylinder (12), clamping jaw (14) is slidably arranged on the both sides of guide frame (121), and clamping jaw (14) is slidably matched with taper block (13).

2. The digit controlled quilting machine for horse harness equipment according to claim 1, characterized in that, It further includes mounting frame (15), guide roller (16) and winding roller (17), the lower part of frame (1) is provided with mounting frame (15), the upper part of mounting frame (15) is rotatably provided with guide roller (16), and the lower part of mounting frame (15) is rotatably provided with winding roller (17).

3. The digit controlled quilting machine for horse harness equipment according to claim 2, characterized in that, It further includes hinged block (18) and plug rod (19), the rotating joint of winding roller (17) and mounting frame (15) is provided with hinged block (18), and plug rod (19) is inserted between the rotating joint of hinged block (18) and mounting frame (15).

4. The digit controlled quilting machine for horse harness equipment according to claim 3, characterized in that, It further includes motor (20), one side of the lower part of mounting frame (15) is provided with motor (20), and the output shaft of motor (20) is connected with winding roller (17).

5. The digit controlled quilting machine for horse harness equipment according to claim 4, characterized in that, It further includes air cylinder (21) and pressing rod frame (22), the outer part of the slide seat of electric slide rail two (3) is provided with air cylinder (21), the piston rod of air cylinder (21) is provided with pressing rod frame (22), and each pressing rod of pressing rod frame (22) corresponds the outside of machine head (5) and embroidery needle (6).

6. The computerized embroidery machine for equipping horse harnesses according to claim 5, characterized in that, The bottom of frame (1) is provided with antiskid foot props on both sides.