Cleaning device for polyester-cotton gray fabric production

By incorporating a cleaning device that combines cross-beating with rotating shaft levers, ultrasonic cleaning, and water jet spraying from nozzles, the problem of low cleaning efficiency for stubborn stains on polyester-cotton fabrics in existing technologies has been solved, achieving efficient and uniform cleaning results and rapid drying.

CN223705980UActive Publication Date: 2025-12-23XIANGYANG TIANZHIYUAN TEXTILE CO LTD
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Patent Information

Application Number
CN202423310648.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-23
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In existing technologies, the cleaning methods using extrusion rollers and spray devices are not ideal for cleaning stubborn stains on polyester-cotton fabrics.

Method used

The cleaning mechanism, which includes a rotating shaft, lever, magnetic stone, ultrasonic generator and cleaning brush, combined with positioning components and drying equipment, achieves deep cleaning and uniform drying of polyester-cotton fabric through cross-beating by lever, ultrasonic cavitation effect and water jet from nozzle.

Benefits of technology

It improves the cleaning effect on stubborn stains, avoids the shifting and wrinkling of the fabric during the conveying process, ensures the uniformity and thoroughness of cleaning, and can quickly remove moisture to prepare for subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning device for polyester-cotton gray fabric production. The cleaning device comprises a conveying mechanism. A positioning assembly; and the cleaning mechanism is used for improving the cleaning effect on the polyester-cotton gray fabric. The second motor is driven to enable the shifting rods located above and below the polyester-cotton grey cloth to rotate differently under meshing connection of the two gears, the two shifting rods conduct crossed flapping movement, and therefore the penetration of cleaning liquid and the polyester-cotton grey cloth can be improved, the cleaning effect on the polyester-cotton grey cloth is improved, and the cleaning efficiency is improved. An upper splicing seat and a lower splicing seat which are in magnetic connection are arranged at the conveying end of the polyester-cotton grey cloth, so that the cleaning brush and the ultrasonic generator are tightly attached to the surface of the polyester-cotton grey cloth, the cleaning brush can wipe and clean the surface during traction of the polyester-cotton grey cloth, and the ultrasonic generator can clean the surface of the polyester-cotton grey cloth through the cavitation effect generated by ultrasonic waves in water. The cleaning agent can go deep into fibers for cleaning, so that the cleaning effect on polyester-cotton grey cloth is further improved, and the cleaning agent has the advantage of well removing stubborn stains.
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Description

TECHNICAL FIELD

[0001] The utility model relates to polyester cotton grey cloth production technical field especially, a kind of cleaning device for polyester cotton grey cloth production. BACKGROUND

[0002] Polyester cotton grey cloth is a common textile raw material, it is by polyester and cotton fiber mixed interweaving, with good wear resistance, wrinkle resistance and moisture permeability, with the development of textile industry, people's demand for garment fabric is higher and higher, polyester cotton grey cloth is widely used in clothing, home textile etc. Because of its unique performance advantage.

[0003] In the production process of polyester cotton grey cloth, cleaning link is crucial, it directly influences the quality of grey cloth and the effect of subsequent processing, currently, the cleaning method widely used in industry is to immerse polyester cotton grey cloth in water by extruding roller and traction mechanism, then the grey cloth is cleaned by spraying device, this method can realize the basic cleaning of grey cloth, but when facing stubborn stains, its cleaning efficiency is not ideal. UTILITARIAN CONTENT

[0004] One purpose of the utility model is to propose a kind of cleaning device for polyester cotton grey cloth production, the utility model is to solve the problem that the cleaning method widely used in industry is to immerse polyester cotton grey cloth in water by extruding roller and traction mechanism, then the grey cloth is cleaned by spraying device, this method can realize the basic cleaning of grey cloth, but when facing stubborn stains, its cleaning efficiency is not ideal.

[0005] According to the cleaning device for polyester cotton grey cloth production of the utility model embodiment, it comprises:

[0006] Conveying mechanism, including cleaning tank, the cleaning tank one side is installed in the winding component of winding polyester cotton grey cloth, the cleaning tank is close to the one end of winding component and is provided with drying equipment;

[0007] Positioning assembly, installation in the top of cleaning tank in conveying mechanism two sides, for realizing the conveying position positioning of polyester cotton grey cloth;

[0008] The utility model relates to a cleaning mechanism is installed in the inside of washing box in conveying mechanism, is used for realizing the improvement to polyester cotton grey cloth's cleaning effect, wherein, the cleaning mechanism includes pivot and mounting plate, both ends of pivot are fixedly provided with connecting plate and gear respectively, the connecting plate is fixedly provided with the pole lever near the surface of polyester cotton grey cloth symmetry, the pivot is fixedly arranged in the output of second motor, one side of mounting plate is provided with the sliding slot, the sliding slot in -side is slidably arranged with splicing seat, the splicing seat is fixedly provided with magnetic attraction stone near one end of polyester cotton grey cloth symmetry, the splicing seat is fixedly provided with ultrasonic generator near one end of polyester cotton grey cloth, the ultrasonic generator is fixedly provided with cleaning brush near one end of polyester cotton grey cloth.

[0009] Preferably, a first extrusion roller is rotatably arranged at the upper end of the cleaning box, a second extrusion roller is rotatably arranged at the lower end of the cleaning box, a shunt water pipe is fixedly arranged at one side of the cleaning box, a water tank is fixedly arranged at one end of the shunt water pipe, and a spray head is fixedly arranged at the bottom of the water tank and close to the upper surface of the polyester cotton grey cloth.

[0010] Preferably, the other end of the shunt water pipe is fixedly provided with a water inlet connecting pipe.

[0011] Preferably, the winding assembly includes a support, the support is provided with two, the top of the support is clamped with a winding roller, the winding roller is clamped to the output end of the first motor, and the first motor is fixedly arranged with the support through a supporting seat.

[0012] Preferably, the positioning assembly includes a fixed seat, the fixed seat is symmetrically provided with two, the inside of the fixed seat is slidably provided with an adjusting seat, the top of the adjusting seat is rotatably provided with a screw rod, the top of the screw rod is fixedly provided with a handle, and the inside of the fixed seat and the adjusting seat is rotatably provided with a positioning conveying roller.

[0013] Preferably, the screw rod and the fixed seat are threadedly arranged.

[0014] Preferably, the two gears are meshingly arranged, and the end of the mounting plate close to the cleaning box is fixedly provided with a sealing gasket.

[0015] Preferably, the mounting plate is fixedly arranged with the cleaning box through a locking mechanism, and the locking mechanism is composed of a buckle and a clamping groove.

[0016] The utility model has the advantages of:

[0017] The utility model discloses a cleaning mechanism is set up, effectively avoided the stubborn stain when facing, its cleaning efficiency is not ideal The problem, when using first extrusion roller and second extrusion roller to the polyester cotton grey cloth stretch conveying, then through the drive second motor makes the pole that sets up in the polyester cotton grey cloth top and oblique lower side is rotated under the meshing connection of two gear, two pole does the cross patting movement, can improve the penetration of cleaning fluid and polyester cotton grey cloth, to improve the cleaning effect of polyester cotton grey cloth, the conveying one end of polyester cotton grey cloth is equipped with the splicing seat of two sides magnetic connection, makes its cleaning brush and ultrasonic generator close the surface of polyester cotton grey cloth, and the cleaning brush can wipe and clean the surface during the polyester cotton grey cloth traction, and the ultrasonic generator can clean in the fiber inside through the cavitation effect of ultrasonic in water, to further improve the cleaning effect of polyester cotton grey cloth, and has the advantage that the stubborn stain is removed well,

[0018] The utility model discloses a positioning assembly and drying equipment are set up, during the polyester cotton grey cloth traction, the positioning assembly equipped can avoid the polyester cotton grey cloth in the traction process and have the problem such as deviation and wrinkle, and through the rotation of handle can adjust the relative clearance of two positioning conveying rollers, so as to adjust according to the thickness of polyester cotton grey cloth, and the drying equipment equipped can carry out drying treatment during the polyester cotton grey cloth winding, can remove the moisture on the grey cloth rapidly, prepares for the next processing. ACCURACY OF DRAWINGS

[0019] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, illustrate the present application and explain the principle of the present application, and do not constitute a limitation on the present application. In the drawings:

[0020] Figure 1 It is a kind of polyester cotton grey cloth production cleaning device one side's three-dimensional structure schematic view that the utility model proposes;

[0021] Figure 2 It is another side's three-dimensional structure schematic view of the polyester cotton grey cloth production cleaning device that the utility model proposes;

[0022] Figure 3 It is the internal structure schematic view of the polyester cotton grey cloth production cleaning device that the utility model proposes;

[0023] Figure 4 It is the cleaning brush structure schematic view of the polyester cotton grey cloth production cleaning device that the utility model proposes;

[0024] In the figure: 1, conveying mechanism; 101, cleaning tank; 102, first extrusion roller; 103, second extrusion roller; 104, support; 105, winding roller; 106, first motor; 107, support seat; 108, shunt water pipe; 109, water inlet connecting pipe; 110, water tank; 111, spray head; 2, positioning assembly; 201, fixed seat; 202, adjusting seat; 203, screw; 204, handle; 205, positioning conveying roller; 3, cleaning mechanism; 301, rotating shaft; 302, connecting plate; 303, lever; 304, gear; 305, second motor; 306, mounting plate; 307, sealing gasket; 308, chute; 309, splicing seat; 310, magnetic stone; 311, ultrasonic generator; 312, cleaning brush; 313, locking mechanism; 4, drying equipment. DETAILED DESCRIPTION

[0025] The utility model will be explained in further detail in combination with the drawings. These drawings are all simplified schematic diagrams, and only schematically show the basic structure of the utility model, so they only show the components related to the utility model.

[0026] Reference Figures 1-4 A cleaning device for polyester cotton gray cloth production, comprising:

[0027] The conveying mechanism 1 comprises a cleaning tank 101, the cleaning tank 101 is installed on a winding assembly for winding the polyester cotton gray cloth on one side, one end of the cleaning tank 101 close to the winding assembly is provided with a drying equipment 4, the provided drying equipment can perform drying treatment during winding of the polyester cotton gray cloth, can quickly remove the moisture on the gray cloth, and prepares for the next processing, first extrusion rollers 102 are rotationally arranged at the upper end inside the cleaning tank 101, second extrusion rollers 103 are rotationally arranged at the lower end inside the cleaning tank 101, a shunt water pipe 108 is fixedly arranged on one side inside the cleaning tank 101, a water tank 110 is fixedly arranged at one end of the shunt water pipe 108, and spray heads 111 are fixedly arranged on the bottom of the water tank 110 and close to the upper surface of the polyester cotton gray cloth. During the cleaning process, the clean water in the water tank 110 is distributed to each spray head 111 through the shunt water pipe 108, the spray heads 111 uniformly spray water to the upper surface of the polyester cotton gray cloth moving below, and efficient cleaning of the gray cloth is realized. This arrangement not only ensures that the water flow covers the gray cloth comprehensively, but also ensures the uniformity and completeness of the cleaning through the uniform distribution of the spray heads, and improves the cleaning quality.

[0028] The positioning assembly 2 is installed on both sides of the top of the cleaning box 101 in the conveying mechanism 1, and is used to position the conveying position of the polyester cotton gray cloth. The positioning assembly 2 comprises two fixed seats 201, the inside of the fixed seat 201 is slidably provided with an adjusting seat 202, the top of the adjusting seat 202 is rotatably provided with a screw rod 203, the top of the screw rod 203 is fixedly provided with a rotating handle 204, the inside of the fixed seat 201 and the adjusting seat 202 are rotatably provided with a positioning conveying roller 205. The positioning assembly can avoid the problems of deviation and wrinkles of the polyester cotton gray cloth during traction, and the relative gap of the two positioning conveying rollers can be adjusted by rotating the rotating handle, so as to adjust according to the thickness of the polyester cotton gray cloth.

[0029] The cleaning mechanism 3 is installed in the inside of the cleaning box 101 in the conveying mechanism 1, and is used to improve the cleaning effect of the polyester cotton gray cloth. The cleaning mechanism 3 comprises a rotating shaft 301 and a mounting plate 306, the two ends of the rotating shaft 301 are fixedly provided with a connecting plate 302 and a gear 304 respectively, the connecting plate 302 is fixedly provided with a push rod 303 close to the surface of the polyester cotton gray cloth, the rotating shaft 301 is fixedly arranged on the output end of the second motor 305. The polyester cotton gray cloth is stretched and conveyed by the first and second squeezing rollers, and then the push rods arranged above and obliquely below the polyester cotton gray cloth are rotated under the meshing connection of the two gears by driving the second motor. The two push rods make cross beating motion, which can improve the penetration of the cleaning liquid and the polyester cotton gray cloth, so as to improve the cleaning effect of the polyester cotton gray cloth. One side of the mounting plate 306 is provided with a sliding groove 308, the sliding groove 308 is slidably provided with a splicing seat 309, the splicing seat 309 is fixedly provided with a magnetic attraction stone 310 close to one end of the polyester cotton gray cloth, the splicing seat 309 is fixedly provided with an ultrasonic generator 311 close to one end of the polyester cotton gray cloth, and the ultrasonic generator 311 is fixedly provided with a cleaning brush 312 close to one end of the polyester cotton gray cloth. The splicing seat is arranged on the conveying end of the polyester cotton gray cloth in a magnetic connection manner, so that the cleaning brush and the ultrasonic generator are close to the surface of the polyester cotton gray cloth. The cleaning brush can wipe and clean the surface during the traction of the polyester cotton gray cloth, and the ultrasonic generator can clean the inside of the fiber through the cavitation effect of ultrasonic waves in water, so as to further improve the cleaning effect of the polyester cotton gray cloth.

[0030] The other end of the shunt water pipe 108 is fixedly provided with a water inlet connecting pipe 109 for introducing an external water source into a water tank 110. The winding assembly includes two supports 104, the top of each support 104 is clamped with a winding roller 105, the winding roller 105 is clamped on the output end of a first motor 106, and the first motor 106 is fixedly arranged on the support 104 through a support seat 107. After the cleaning process is completed, the damp polyester gray fabric is sent to the winding assembly after being dried by the drying equipment, and the winding roller 105 is driven by the first motor 106 to tightly and uniformly wind the gray fabric, facilitating subsequent storage or further processing.

[0031] In the embodiment 2, the screw rod 203 is threadedly arranged between the fixed seat 201, used for adjusting the working position of the device, the two gears 304 are meshingly arranged, used for transmitting motion and power, ensuring the synchronization and stability of the device operation. The mounting plate 306 is fixedly arranged at one end close to the cleaning tank 101 with a sealing gasket 307, used for forming a seal between the mounting plate and the cleaning tank to prevent leakage of the cleaning liquid. The mounting plate 306 is fixedly arranged on the cleaning tank 101 through a locking mechanism 313, which is composed of a buckle and a clamping groove, facilitating quick installation and disassembly. When maintenance or replacement of internal components is required, the operator can easily disengage the locking mechanism 313 and remove the mounting plate 306, thereby achieving convenient access to the internal components of the cleaning tank 101.

[0032] Working principle: First, the polyester gray fabric is positioned by the positioning assembly 2 in the conveying mechanism 1. The adjusting seat 202 in the fixed seat 201 rotates the screw rod 203 through the handle 204, adjusts the relative gap of the positioning conveying roller 205, and ensures that the gray fabric does not deviate and wrinkle during conveying. Then, the second motor 305 in the cleaning mechanism 3 drives the rotating shaft 301, so that the lever 303 on the connecting plate 302 performs cross-patting motion, enhancing the penetration of the cleaning liquid into the gray fabric and improving the cleaning effect. At the same time, the splicing seat 309 moves in the sliding groove 308, the magnetic attraction stone 310 and the cleaning brush 312 are tightly attached to the surface of the gray fabric, and the ultrasonic generator 311 generates cavitation effect to clean the fibers deeply. During the cleaning process, the shunt water pipe 108 introduces an external water source into the water tank 110, the spray head 111 uniformly sprays water flow onto the upper surface of the moving gray fabric, and the first and second squeezing rollers 102 and 103 cooperate to stretch the gray fabric for cleaning. After cleaning, the damp gray fabric is quickly removed of water by the drying equipment 4, and finally the winding roller 105 in the winding assembly is driven by the first motor 106 to tightly and uniformly wind the gray fabric, facilitating subsequent processing or storage. The sealing gasket 307 and the locking mechanism 313 ensure the sealing of the cleaning tank 101 and the convenience of component maintenance. The entire device works cooperatively to achieve efficient, uniform and thorough cleaning of the polyester gray fabric.

[0033] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A cleaning device for producing polyester cotton gray fabric, characterized in that, Include: Conveying mechanism (1) including washing tank (101), one side of the washing tank (101) is installed in the winding group component of polyester cotton gray cloth, the drying equipment (4) is arranged at one end of the washing tank (101) close to the winding group component; Positioning assembly (2) is installed on both sides of the top of the washing tank (101) in the conveying mechanism (1), for realizing the positioning of the conveying position of polyester cotton gray cloth; The cleaning mechanism (3) is installed in the inside of the washing tank (101) in the conveying mechanism (1), for realizing the cleaning effect of improving polyester cotton gray cloth, wherein the cleaning mechanism (3) comprises a rotating shaft (301) and a mounting plate (306), the two ends of the rotating shaft (301) are respectively fixedly provided with a connecting plate (302) and a gear (304), the connecting plate (302) is symmetrically fixedly provided with a push rod (303) close to the surface of polyester cotton gray cloth, the rotating shaft (301) is fixedly arranged on the output end of the second motor (305), one side of the mounting plate (306) is provided with a sliding groove (308), the sliding groove (308) is slidably provided with a splicing seat (309), the splicing seat (309) is symmetrically fixedly provided with a magnetic stone (310) close to one end of the polyester cotton gray cloth, the splicing seat (309) is fixedly provided with an ultrasonic generator (311) close to one end of the polyester cotton gray cloth, and the ultrasonic generator (311) is fixedly provided with a cleaning brush (312) close to one end of the polyester cotton gray cloth.

2. The cleaning device for producing polyester cotton gray fabric according to claim 1, wherein The first extrusion roller (102) is rotatably arranged at the upper end of the inside of the washing tank (101), the second extrusion roller (103) is rotatably arranged at the lower end of the inside of the washing tank (101), the shunt water pipe (108) is fixedly arranged on one side of the inside of the washing tank (101), one end of the shunt water pipe (108) is fixedly provided with a water tank (110), and the bottom of the water tank (110) is fixedly provided with a spray head (111) close to the upper surface of the polyester cotton gray cloth.

3. The cleaning device for producing polycotton grey fabric according to claim 2, characterized in that, The other end of the shunt water pipe (108) is fixedly provided with a water inlet connecting pipe (109).

4. The cleaning device for polyester cotton grey fabric production according to claim 1, characterized in that, The winding group component comprises a support (104), the support (104) is provided with two, the top of the support (104) is clamped with a winding roller (105), the winding roller (105) is clamped on the output end of the first motor (106), and the first motor (106) is fixedly arranged on the support (104) through the supporting seat (107).

5. The cleaning device for polyester cotton grey fabric production according to claim 1, characterized in that, The positioning assembly (2) comprises a fixed seat (201), the fixed seat (201) is symmetrically provided with two, the inside of the fixed seat (201) is slidably provided with an adjusting seat (202), the top of the adjusting seat (202) is rotatably provided with a screw rod (203), the top of the screw rod (203) is fixedly provided with a handle (204), and the inside of the two fixed seats (201) and adjusting seats (202) is rotatably provided with a positioning conveying roller (205).

6. The cleaning device for polyester cotton grey fabric production according to claim 5, characterized in that, The screw rod (203) and the fixed seat (201) are threadedly arranged.

7. The cleaning device for polyester cotton grey fabric production according to claim 1, characterized in that, Two said gear (304) between meshing arrangement, the mounting plate (306) is fixedly provided with sealing pad (307) near one end of the cleaning tank (101).

8. The cleaning device for polyester cotton grey fabric production according to claim 1, characterized in that, The mounting plate (306) is fixedly arranged with the cleaning tank (101) through the locking mechanism (313), and the locking mechanism (313) is composed of buckles and clamping grooves.