Fan impeller cleaning system
By designing a fan impeller cleaning system, which utilizes cleaning components and electric valve components to achieve automatic cleaning, the problem of fan impeller fouling affecting dynamic balance is solved, manual operation and maintenance costs are reduced, and the working stability of the fan is improved.
Patent Information
- Application Number
- CN202520146517.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-22
AI Technical Summary
In existing technologies, dirt easily accumulates on the impeller of a wind turbine, affecting dynamic balance and causing the turbine to vibrate. Furthermore, it requires frequent manual cleaning, increasing the burden on operators and maintenance costs.
A fan impeller cleaning system was designed, including a cleaning component, an electric valve component, and a controller. The system automatically controls the liquid supply pipeline to clean the fan impeller, avoiding manual operation.
It enables automatic cleaning of the fan impeller, reduces manual operation, lowers maintenance costs, ensures the cleanliness of the liquid supply device, and improves the working stability of the fan.
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Figure CN223708086U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to equipment cleaning technical field especially, relates to a fan impeller cleaning system. BACKGROUND
[0002] In the tobacco processing process, the tobacco sheet needs to be added and humidified to meet the process requirements of subsequent processing. When the above-mentioned processing is carried out, a drum and a moisture exhaust fan need to be set up. The steam-like material needs to be sent into the drum for charging by aeration when working in the drum. The moisture exhaust fan can exhaust the excess steam and other gases. However, the exhaust gas includes water vapor, dust, and liquid, which can easily form dirt on the fan impeller, affecting the dynamic balance of the impeller during rotation, and further causing the whole fan to vibrate, affecting the work progress.
[0003] In the prior art, the fan needs to be frequently opened manually for impeller cleaning, which is time-consuming and labor-intensive, increases the workload of the operator, and increases the maintenance cost. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a fan impeller cleaning system which can automatically clean the fan impeller when the drum is cleaned, avoiding manual operation and preventing the liquid supply device from being contaminated by dirt in the fan.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] A fan impeller cleaning system is used to clean the impeller in the fan, and the fan can apply negative pressure to the drum. The system comprises:
[0007] A cleaning assembly, which comprises a liquid supply device, a first liquid pipe, and a second liquid pipe. The first liquid pipe is connected to the drum and can communicate the drum with the liquid supply device. The second liquid pipe is connected to the fan and can communicate the fan with the liquid supply device.
[0008] An electric valve assembly, which is arranged in the second liquid pipe and is used to control the opening and closing of the second liquid pipe.
[0009] A controller, which is communicatively connected to the liquid supply device and the electric valve assembly.
[0010] As a preferred embodiment, the electric valve assembly comprises an electromagnetic valve and a pneumatic two-way ball valve. The controller is communicatively connected to the electromagnetic valve. A compressed gas pipe is arranged between the electromagnetic valve and the pneumatic two-way ball valve. The electromagnetic valve can control the opening and closing of the compressed gas pipe. The opening and closing of the compressed gas pipe can control the pneumatic two-way ball valve to block the second liquid pipe or make the second liquid pipe communicate.
[0011] Preferably, the second liquid pipe is provided with a cleaning nozzle at one end close to the fan, and the liquid outlet direction of the cleaning nozzle is towards the impeller.
[0012] Preferably, the fan comprises a shell, and the cleaning nozzle is located at the top of the shell, and the liquid outlet direction of the cleaning nozzle is downwards.
[0013] Preferably, the side wall of the shell is connected with a moisture discharge pipe and an exhaust pipe, the moisture discharge pipe is used for communicating with the drum, and the exhaust pipe is used for communicating with a gas treatment device.
[0014] Preferably, the bottom of the shell is provided with a sewage discharge pipe which can communicate with the outside.
[0015] Preferably, the sewage discharge pipe is provided with a communication valve which can control the opening and closing of the sewage discharge pipe.
[0016] Preferably, the communication valve is a manual ball valve.
[0017] Preferably, the first liquid pipe, the second liquid pipe and the sewage discharge pipe are all stainless steel pipes.
[0018] Preferably, the two ends of the first liquid pipe are connected to the liquid supply device and the drum respectively, and the two ends of the second liquid pipe are connected to the first liquid pipe and the fan respectively.
[0019] Beneficial effects:
[0020] The utility model provides a fan impeller cleaning system, it includes cleaning subassembly, electric valve subassembly and controller. Cleaning subassembly is used for cleaning drum and fan, and cleaning subassembly includes liquid supply device, first liquid pipe and second liquid pipe, first liquid pipe is connected to drum, can communicate with liquid supply device with drum, and second liquid pipe is connected to fan, can communicate with liquid supply device with fan. Electric valve subassembly sets up at second liquid pipe, is used for controlling the opening and closing of second liquid pipe. Controller and liquid supply device and electric valve communication connection. When drum and fan production end enter equipment cleaning stage, liquid supply device will supply liquid to first supply liquid pipe. Controller can obtain the working information of liquid supply device and controls electric valve subassembly to make second supply liquid pipe communicate or be blocked. The above-mentioned fan impeller cleaning system can automatically open second supply liquid pipe to clean the impeller of fan when drum enters the cleaning stage and liquid supply device supplies liquid to first supply liquid pipe, avoids manual operation, also can block second liquid pipe after cleaning, avoids the exhaust gas at fan to enter liquid supply device, guarantees the clean in liquid supply device. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is the whole schematic view of fan impeller cleaning system provided by the utility model.
[0022] Fig.
[0023] 1, cleaning nozzle; 2, pneumatic two-way ball valve; 3, second liquid pipe; 4, manual ball valve; 5, blowdown pipe; 6, compressed gas pipe; 7, solenoid valve; 8, roller; 9, fan; 10, exhaust pipe; 11, moisture removal cover; 12, moisture removal pipe. DETAILED DESCRIPTION
[0024] The utility model will be described in further detail below in combination with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the utility model, and not to limit the utility model. In addition, it should be noted that only the parts related to the utility model are shown in the drawings for ease of description, not all the structures.
[0025] In the description of the utility model, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0026] In the utility model, unless otherwise explicitly specified and limited, the first feature "on" or "below" the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0027] In the description of the embodiment, the terms "up", "down", "right", etc. orientation or position relationship is based on the orientation or position relationship shown in the drawings, only for the convenience of description and simplification of operation, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only used to distinguish in description, and have no special meaning.
[0028] As Figure 1As shown, the embodiment provides a fan impeller cleaning system, which comprises a cylinder 8, a fan 9, a cleaning assembly, an electric valve assembly and a controller. The cylinder 8 is used for the feeding and humidification treatment of tobacco leaves in the tobacco industry to meet the process requirements of subsequent processing. The fan 9 comprises an impeller, which can apply negative pressure to the cylinder 8 when rotating. When working in the cylinder 8, steam-like materials need to be fed by aeration, so exhaust relief equipment is also needed to remove excess steam and other gases for processing, and the removal of gases can be completed when the impeller rotates. The cleaning assembly is used to clean the cylinder 8 and the fan 9, and the cleaning assembly comprises a liquid supply device, a first liquid pipe and a second liquid pipe 3. The first liquid pipe is connected to the cylinder 8 and can communicate the cylinder 8 with the liquid supply device. The second liquid pipe 3 is connected to the fan 9 and can communicate the cylinder 9 with the liquid supply device. The liquid supply device can fill the first liquid pipe and the second liquid pipe 3 with cleaning liquid to clean dust, residual material liquid and the like at the cylinder 8 and the fan 9. The electric valve assembly is arranged in the second liquid pipe 3 and is used to control the on-off of the second liquid pipe 3. The controller is in communication connection with the liquid supply device and the electric valve. When the cylinder 8 and the fan work is completed and cleaning is performed, the liquid supply device starts to work and fills the first liquid pipe and the second liquid pipe 3 with cleaning liquid, and at this time the controller can control the electric valve assembly to make the second liquid pipe 3 communicate, so that the cleaning liquid can enter the fan 9 to clean the impeller.
[0029] When the cylinder 8 and the fan 9 production is completed and the equipment enters the cleaning stage, the liquid supply device supplies liquid to the first liquid pipe. The controller can obtain the working information of the liquid supply device and control the electric valve assembly to make the second liquid pipe 3 communicate or make the second liquid pipe 3 be blocked. That is, the above-mentioned fan impeller cleaning system can automatically open the second liquid pipe 3 to clean the impeller of the fan 9 when the cylinder 8 enters the cleaning stage and the liquid supply device supplies liquid to the first liquid pipe, which avoids manual operation, and can also automatically block the second liquid pipe 3 after cleaning is completed, which avoids the exhaust gas at the fan 9 from entering the liquid supply device and ensures the cleanliness in the liquid supply device.
[0030] Further, in the embodiment, the liquid supply device can be a water pump, a water tank and the like, and the cleaning liquid can be clean water or a mixed liquid with a cleaning agent, which is not limited in the embodiment.
[0031] Specifically, in the embodiment, the electric valve assembly includes an electromagnetic valve 7 and a pneumatic two-way ball valve 2, the controller is in communication connection with the electromagnetic valve 7, a compressed gas pipe 6 is arranged between the electromagnetic valve 7 and the pneumatic two-way ball valve 2, the electromagnetic valve 7 can control the on-off of the compressed gas pipe 6, and the on-off of the compressed gas pipe 6 can control the pneumatic two-way ball valve 2 to block the second liquid pipe 3 or make the second liquid pipe 3 communicate. When the roller 8 and the fan 9 complete the production work and enter the cleaning stage, the controller sends a control signal to the electromagnetic valve 7, the electromagnetic valve 7 makes the compressed gas pipe 6 open, so that the compressed gas pipe 6 is filled with compressed gas, and the kinetic energy of the compressed gas drives the pneumatic two-way ball valve 2 to rotate, so that the second liquid pipe 3 is in a communication state. After cleaning, the controller controls the electromagnetic valve 7 to change the state of the pneumatic two-way ball valve 2, so that the pneumatic two-way ball valve 2 blocks the second liquid pipe 3. In addition, the pneumatic two-way ball valve 2 adopts a pneumatic actuator, has good self-lubricating property, and the cleaning frequency of the roller 8 and the fan 9 is high. Long-term use of the electronic valve and the pneumatic two-way ball valve 2 can make the fan impeller cleaning system have good wear resistance and stability.
[0032] Specifically, in the embodiment, the second liquid pipe 3 is provided with a cleaning nozzle 1 at one end close to the fan 9, and the liquid outlet direction of the cleaning nozzle 1 is towards the impeller. The cleaning nozzle 1 can disperse the liquid column into a spraying surface when the cleaning liquid passes through, and the spraying surface can fully contact and clean the impeller.
[0033] Further, in the embodiment, the fan 9 includes a shell, the cleaning nozzle 1 is located at the top of the shell, and the liquid outlet direction of the cleaning nozzle 1 is downward. When the cleaning liquid cleans the impeller, the liquid can flush the impurities away from the impeller, and then the impurities will flow down with the liquid. The upward and downward spraying can make the upper part of the impeller be cleaned first, and the cleaning liquid flows from top to bottom under the action of gravity to realize the complete cleaning of the impeller, so as to ensure the cleaning effect of the impeller.
[0034] Further, in the embodiment, the shell side wall is connected with a moisture discharge pipeline 12 and an exhaust pipeline 10, the moisture discharge pipeline 12 is used to communicate with the drum 8, and the exhaust pipeline 10 is used to communicate with the gas treatment device. It can be understood that the fan 9 is always kept in communication with the drum 8, so as to apply negative pressure to the drum 8 by the fan 9 and to remove the excess steam and other gas in the drum 8. The moisture discharge cover 11 and the moisture discharge pipeline 12 need to be arranged between the drum 8 and the fan 9 to realize the moisture discharge function of the fan 9. After the steam and other gas are sucked into the fan 9 shell by the fan 9, the gas needs to be discharged into the gas treatment device through the exhaust pipeline 10. The gas treatment device will treat the gas, and the treated gas can be discharged into the atmosphere. On the basis that the cleaning nozzle is arranged on the top of the shell to spray downward, the moisture discharge pipeline 12 and the exhaust pipeline 10 are arranged on the shell side wall, so as to avoid that the cleaning liquid is directly sprayed into the moisture discharge pipeline 12 and the exhaust pipeline 10 when the cleaning liquid is sprayed, and to avoid that the cleaning liquid with impurities pollutes the drum 8 and the gas treatment device.
[0035] Further, in the embodiment, the shell bottom is provided with a sewage discharge pipe 5 which can communicate with the outside. The cleaning liquid with impurities will flow to the shell bottom under the action of gravity, and then be quickly discharged from the shell through the sewage discharge pipe 5. The sewage discharge pipe 5 can be connected to a ditch, a waste liquid collector or other liquid collection place, so as to prevent the liquid with impurities from causing pollution.
[0036] Further, in the embodiment, the sewage discharge pipe 5 is provided with a communication valve which can control the opening and closing of the sewage discharge pipe 5. The sewage discharge pipe 5 is connected to a ditch. When the impeller in the fan 9 rotates, negative pressure is generated. If the sewage discharge pipe 5 arranged on the shell bottom is always kept in communication, dirty gas in the ditch is easy to be sent into the fan 9 shell, causing pollution. Therefore, the communication valve blocks the sewage discharge pipe 5 when the fan 9 works to prevent dirty gas from entering, and makes the sewage discharge pipe 5 communicate with the ditch to discharge waste liquid when the fan 9 is cleaned.
[0037] Further, in the embodiment, the communication valve is a manual ball valve 4. The operator can manually rotate the operation handle of the manual ball valve 4, so as to change the opening and closing state of the sewage discharge pipe 5. In some other embodiments, the communication valve can also be an electric control valve which is controlled by the above-mentioned controller. When the drum 8 and the fan 9 start cleaning, the controller controls the electromagnetic valve 7 and the electric control valve to make the second liquid pipeline 3 and the sewage discharge pipe 5 communicate, so that the cleaning liquid can flow into the sewage discharge pipe 5 after cleaning the fan 9.
[0038] Specifically, in the embodiment, the first liquid pipeline, the second liquid pipeline 3 and the sewage discharge pipe 5 are all stainless steel pipelines. The stainless steel pipeline has good structural strength and corrosion resistance, and can avoid dirty corrosion of the pipeline. In some other embodiments, the first liquid pipeline, the second liquid pipeline 3 and the sewage discharge pipe 5 can also be corrosion-resistant pipelines such as PVC pipelines and aluminum plastic pipelines, and the embodiment does not limit this.
[0039] Specifically, in the embodiment, two ends of the first liquid pipe are connected to the liquid supply device and the drum 8 respectively, and two ends of the second liquid pipe 3 are connected to the first liquid pipe and the fan 9 respectively. That is, the second liquid pipe 3 is not directly connected to the liquid supply device, but is connected to the first liquid pipe. At this time, the end of the second liquid pipe 3 only needs to be connected to the first liquid pipe close to the fan 9, the length is reduced, the overall length of the pipeline is reduced, and the production cost is reduced. In some other embodiments, the two ends of the second liquid pipe 3 can also be connected to the liquid supply device and the fan 9 respectively, and the two ends of the first liquid pipe are connected to the second liquid pipe 3 and the drum 8 respectively.
[0040] Further, in the embodiment, the complete working process of the fan impeller cleaning system is as follows: when the drum 8 and the fan 9 enter the equipment cleaning stage after production, the liquid supply device supplies water, and the controller controls the electric valve assembly to make the second liquid pipe 3 communicate, the water in the second liquid pipe 3 washes the impeller through the cleaning nozzle 1, and the sewage after cleaning is discharged into the trench through the sewage pipe 5.
[0041] Obviously, the above-mentioned embodiments of the present application are only examples for clearly illustrating the present application, and are not a limitation on the embodiments of the present application. For those skilled in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the protection scope of the present application. Here, it is not necessary and impossible to enumerate all the embodiments. Any modification, equivalent substitution and improvement made within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.
Claims
1. A fan impeller cleaning system for cleaning the impeller in a fan (9), wherein the fan (9) is capable of applying negative pressure into a drum (8), characterized in that, include: The cleaning assembly includes a liquid feeder, a first liquid pipe and a second liquid pipe (3). The first liquid pipe is connected to the roller (8) and can connect the roller (8) to the liquid feeder. The second liquid pipe (3) is connected to the fan (9) and can connect the fan (9) to the liquid feeder. An electric valve assembly is disposed in the second liquid passage (3) and is used to control the opening and closing of the second liquid passage (3); A controller that is communicatively connected to the liquid supply device and the electric valve assembly.
2. The fan impeller cleaning system according to claim 1, characterized in that, The electric valve assembly includes a solenoid valve (7) and a pneumatic two-way ball valve (2). The controller is communicatively connected to the solenoid valve (7). A compressed gas pipe (6) is provided between the solenoid valve (7) and the pneumatic two-way ball valve (2). The solenoid valve (7) can control the opening and closing of the compressed gas pipe (6). The opening and closing of the compressed gas pipe (6) can control the pneumatic two-way ball valve (2) to block the second liquid pipe (3) or control the pneumatic two-way ball valve (2) to connect the second liquid pipe (3).
3. The fan impeller cleaning system according to claim 1, characterized in that, A cleaning nozzle (1) is provided at one end of the second liquid pipe (3) near the fan (9), and the liquid outlet direction of the cleaning nozzle (1) is towards the impeller.
4. The fan impeller cleaning system according to claim 3, characterized in that, The fan (9) includes a housing, and the cleaning nozzle (1) is located on the top of the housing, with the liquid outlet direction of the cleaning nozzle (1) facing downward.
5. The fan impeller cleaning system according to claim 4, characterized in that, The side wall of the housing is connected to a desiccation pipe and an exhaust pipe (10). The desiccation pipe is used to communicate with the roller (8), and the exhaust pipe (10) is used to communicate with the gas processing equipment.
6. The fan impeller cleaning system according to claim 4, characterized in that, The bottom of the housing is provided with a drain pipe (5) that can communicate with the outside.
7. The fan impeller cleaning system according to claim 6, characterized in that, The sewage pipe (5) is equipped with a connecting valve, which can control the opening and closing of the sewage pipe (5).
8. The fan impeller cleaning system according to claim 7, characterized in that, The connecting valve is a manual ball valve (4).
9. The fan impeller cleaning system according to claim 6, characterized in that, The first liquid inlet pipe, the second liquid inlet pipe (3) and the sewage pipe (5) are all stainless steel pipes.
10. The fan impeller cleaning system according to any one of claims 1-9, characterized in that, The two ends of the first liquid-passing pipe are respectively connected to the liquid feeder and the roller (8), and the two ends of the second liquid-passing pipe (3) are respectively connected to the first liquid-passing pipe and the blower (9).