Rapid cooling device for power pipeline production

By using wide-angle fan-shaped nozzles and corrugated pipe designs in the production of power pipelines, combined with a cooler and water pump system, the problem of uneven coolant distribution was solved, enabling rapid and uniform cooling of power pipelines, improving production efficiency and reducing costs.

CN223710059UActive Publication Date: 2025-12-23JIANGXI GUOTIANCHENG TECH CO LTD
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Patent Information

Application Number
CN202520089775.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-12-23
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

Traditional power pipeline cooling methods struggle to achieve uniform distribution of coolant on the pipeline surface, leading to localized overcooling or overheating, which affects product quality and results in low cooling efficiency, extending production time.

Method used

It adopts a wide-angle fan-shaped nozzle and corrugated pipe design, combined with a cooler and water pump system, to achieve uniform distribution and recycling of coolant. The nozzle angle and water flow are adjusted by the controller to ensure rapid and uniform cooling.

Benefits of technology

It achieves rapid and uniform cooling of the surface of power pipelines, improves production efficiency, reduces water consumption and operating costs, and ensures temperature stability during the cooling process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of power pipeline cooling, in particular to a rapid cooling device for power pipeline production. The rapid cooling device for power pipeline production comprises a shell, protective doors, a first handle, a water storage tank, a first small water pump, a water outlet pipe, a flow dividing pipe, a corrugated pipe, a wide-angle fan-shaped nozzle, a first refrigerator, a guide pipe sleeve and a controller, and the protective doors are symmetrically and rotatably connected to the front side of the shell; the inner sides of the front portions of the protective doors are connected with first handles, and the two side walls of the shell are connected and communicated with pipe guiding sleeves which are used for guiding a produced pipeline to penetrate into the shell and stretch out of the pipe guiding sleeve on the other side. By means of the wide-angle fan-shaped nozzle, cooling liquid can be evenly distributed on a large area, it is ensured that the surface of the pipeline is rapidly and evenly cooled, in addition, the angle adjustability of the corrugated pipe and the wide-angle fan-shaped nozzle allows adjustment according to different cooling requirements of the pipeline, and diversified production requirements are met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to power pipeline cooling technical field especially relates to a kind of power pipeline production rapid cooling device. BACKGROUND

[0002] With the increasing global concern on energy transmission efficiency and safety, as an important part of power system, the performance of power pipeline directly affects the safe and stable operation of the entire power grid. In order to meet the growing demand for energy, power pipeline not only needs to have excellent electrical conductivity, but also must have good mechanical strength and durability. In the production process of power pipeline, the cooling link is one of the key steps to ensure product quality.

[0003] Traditional cooling methods usually include natural cooling or cooling using a simple spray system. In the traditional water cooling and spraying process, the cooling liquid is usually applied to the surface of the pipeline through fixed nozzles or simple immersion. This method is difficult to ensure uniform distribution of the cooling liquid on the entire pipeline surface, which can easily cause local overcooling or overheating, resulting in uneven internal stress and affecting the final quality of the product. Due to the lack of effective cooling liquid distribution mechanism, traditional cooling methods often need a long time to achieve the desired cooling effect, which not only reduces production efficiency, but also may damage the physical properties of the material due to long-term exposure to high temperature environment. SUMMARY

[0004] In order to overcome the above-mentioned shortcomings, the technical problem to be solved is to provide a power pipeline production rapid cooling device.

[0005] The technical scheme is as follows: a power pipeline production rapid cooling device, comprising a housing, a protective door, a first handle, a water storage tank, a first small water pump, a water outlet pipe, a shunt pipe, a corrugated pipe, a wide-angle fan nozzle, a first refrigerator, a guide pipe sleeve and a controller, the protective door is symmetrically connected to the front side of the housing in a rotating manner, the first handle is connected to the inner side of the front part of the protective door, the guide pipe sleeve is connected to the both side walls of the housing and is in communication, for guiding the produced pipeline to pass into the housing and extend out from the guide pipe sleeve on the other side, the water storage tank for storing cooling liquid is connected to the top of the housing, the first refrigerator is installed inside the water storage tank, the first small water pump is installed on the left side of the top of the first refrigerator, the water outlet pipe is connected to the left side of the housing in a penetrating manner, the water outlet pipe is designed as a three-way pipe, one end of which penetrates the inside of the water storage tank and is connected to the first small water pump, the other two ends of which penetrate into the housing and are connected to the shunt pipe, the shunt pipe is arranged in a U-shaped symmetrical layout inside the housing, the right end of which is fixed to the right side inside the housing, the two shunt pipes are arranged in a one-dimensional interval on the side close to each other, and a plurality of corrugated pipes are connected to the two shunt pipes, a wide-angle fan nozzle is installed on the port of each corrugated pipe, the controller is installed on the right lower side of the front part of the housing, and the first small water pump is electrically connected to the controller.

[0006] Preferably, the protective door is made of glass.

[0007] Preferably, the inner ring of the guide pipe sleeve is provided with a high-temperature-resistant sealing ring.

[0008] Preferably, it also includes a second small water pump, a return pipe, a water leakage plate and a second refrigerator, the water leakage plate is connected to the lower side of the shell, the second refrigerator is installed in the chamber below the shell, the second refrigerator is electrically connected to the controller, the second small water pump is installed on the top of the second refrigerator, the second small water pump is electrically connected to the controller, the return pipe is connected to the left side of the shell, the lower end of the return pipe extends into the chamber below the shell and is connected to the second small water pump, and the upper end of the return pipe is connected to the water storage tank.

[0009] Preferably, it also includes an arc-shaped bracket, and the arc-shaped bracket is connected to the middle of the top of the water leakage plate.

[0010] Preferably, it also includes a sliding cover plate and a second handle, and the sliding cover plate is slidably connected to the top of the water storage tank in the left-right direction, and the second handle is connected to the right side of the top of the sliding cover plate.

[0011] The utility model has the advantages of: 1. By using wide-angle fan-shaped nozzles, cooling liquid can be uniformly distributed on a large area, ensuring rapid and uniform cooling of the pipeline surface, in addition, the angle adjustability of the corrugated pipe and the wide-angle fan-shaped nozzles allows adjustment according to different cooling requirements of the pipeline to meet diversified production needs.

[0012] 2. The setting of the first refrigerator and the second refrigerator ensures the low-temperature state of the cooling liquid before entering the cycle and after recovery, ensuring the temperature stability during the cooling process and helping to achieve ideal cooling effect.

[0013] 3. The setting of the second small water pump and the return pipe realizes the recycling of the cooling liquid, reduces water resource consumption and operating cost, and embodies the dual benefits of environmental protection and economy. DRAWINGS

[0014] Figure 1 It is a three-dimensional structure schematic view of the utility model.

[0015] Figure 2 It is a three-dimensional structure schematic view of the second small water pump, the first refrigerator, the arc-shaped bracket and other components of the utility model.

[0016] Figure 3 It is a three-dimensional structure schematic view of the first small water pump, the water outlet pipe, the shunt pipe and other components of the utility model.

[0017] Figure 4 It is a schematic view of the corrugated pipe, the wide-angle fan-shaped nozzle and other components of the utility model.

[0018] Figure 5 The second small water pump, return pipe and other components of the utility model are schematically shown.

[0019] Reference signs: 1_housing, 2_protection door, 3_first handle, 4_water storage tank, 41_sliding cover plate, 42_second handle, 5_first small water pump, 51_water outlet pipe, 52_split pipe, 53_corrugated pipe, 54_wide-angle fan-shaped nozzle, 6_second small water pump, 61_return pipe, 62_leakage plate, 7_first refrigeration device, 71_second refrigeration device, 8_arc-shaped bracket, 9_inducing pipe sleeve, 10_controller. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be apparently and completely described in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor belong to the scope of protection of the utility model.

[0021] Embodiment: a kind of electric power pipeline production rapid cooling device, such as Figures 1-4As shown, including the shell 1, the protective door 2, the first handle 3, the water tank 4, the first small water pump 5, the water outlet pipe 51, the shunt pipe 52, the corrugated pipe 53, the wide-angle fan-shaped nozzle 54, the first refrigerator 7, the guide pipe sleeve 9 and the controller 10, the front side of the shell 1 is symmetrically connected with the protective door 2, the front side of the protective door 2 is welded with the first handle 3, which is convenient to open or close the protective door 2, the left and right side walls of the shell 1 are connected with the guide pipe sleeve 9, which is used to guide the production of the pipeline into the shell 1, and the other side of the guide pipe sleeve 9 is stretched out, so that the guide pipe sleeve 9 on both sides can limit the two ends of the pipeline, and the pipeline part inside the shell 1 is waiting for cooling treatment, the inner ring of the guide pipe sleeve 9 is provided with a high-temperature-resistant sealing ring, which can ensure the tight connection between the pipeline and the guide pipe sleeve 9, thereby providing higher stability when the pipeline moves, the top of the shell 1 is connected with the water tank 4 for storing cooling liquid, the first refrigerator 7 is installed in the water tank 4 through bolts, which can cool the cooling liquid in the water tank 4 after starting, so as to ensure that the cooling liquid maintains a low temperature, the first small water pump 5 is installed on the left side of the top of the first refrigerator 7 and located in the water tank 4, the left side of the shell 1 is connected with the water outlet pipe 51, which is a three-way pipe design, one end of which penetrates the inside of the water tank 4 and is connected with the first small water pump 5, the other two ends are connected with the shunt pipe 52, the shunt pipe 52 is arranged in the shell 1 in a U-shaped and symmetrical manner, the right end of the shunt pipe 52 is fixed to the right side of the shell 1, and the upper and lower shunt pipes 52 are arranged in a one-dimensional interval on one side close to each other and are connected with a plurality of corrugated pipes 53, a wide-angle fan-shaped nozzle 54 is installed on the port of each corrugated pipe 53, the protective door 2 is opened by pulling the first handle 3, the angle of the corrugated pipe 53 can be adjusted to change the direction of the wide-angle fan-shaped nozzle 54 to meet different pipeline cooling requirements, after adjustment, the protective door 2 is closed, after the pipeline to be cooled enters the shell 1, the first small water pump 5 is started, the cooling liquid is transported to the shunt pipe 52 and the corrugated pipe 53 through the water outlet pipe 51, and finally uniformly sprayed to the surface of the pipeline through the wide-angle fan-shaped nozzle 54, realizing rapid and uniform cooling effect, the wide-angle fan-shaped nozzle 54 has a large spraying angle, which can uniformly distribute the cooling liquid on a large area to provide consistent cooling effect, the pipeline to be cooled can be continuously pushed into the shell 1 for cooling, after the operation is completed, the first small water pump 5 is closed, the controller 10 is installed on the lower right side of the front of the shell 1, and the first small water pump 5 is electrically connected with the controller 10, so that the switch and water flow of the first small water pump 5 can be controlled by operating the controller 10, the protective door 2 is made of glass material, so that the operator can directly observe the cooling condition of the pipeline inside the shell 1 from the outside of the shell 1, which is convenient for monitoring and timely adjustment.

[0022] As Figure 2 and Figure 5As shown, the second small water pump 6, the return pipe 61, the water leakage plate 62 and the second refrigerator 71 are further included, the water leakage plate 62 is mounted on the lower side of the shell 1 and is located below the shunt pipe 52, during the pipeline cooling process, the excessive cooling liquid flows onto the water leakage plate 62 and then flows into the chamber below the shell 1 through the holes on the water leakage plate 62, the second refrigerator 71 is mounted in the chamber, the second refrigerator 71 is electrically connected with the controller 10, and the second refrigerator 71 is started to cool the cooling liquid recovered into the chamber again, the second small water pump 6 is mounted on the top of the second refrigerator 71 through bolts, the second small water pump 6 is electrically connected with the controller 10, the return pipe 61 is connected to the left side of the shell 1 in a penetrating mode, the lower end of the return pipe 61 extends into the chamber on the lower side of the shell 1 and is connected with the second small water pump 6, the upper end of the return pipe 61 is connected with and communicates with the water storage tank 4, and the second small water pump 6 is started by the controller 10 to pump the cooling liquid recovered in the chamber back into the water storage tank 4 through the return pipe 61, so that the cooling liquid is recycled, and the operation cost of the equipment is reduced.

[0023] As shown in the drawings, Figure 2 The arc-shaped bracket 8 is further included, the arc-shaped bracket 8 is welded to the middle of the top of the water leakage plate 62, and the pipeline is supported by the arc-shaped bracket 8 when entering the shell 1, so that additional stability is provided for the pipeline.

[0024] As shown in the drawings, Figure 1 The sliding cover plate 41 and the second handle 42 are further included, the sliding cover plate 41 is slidably connected to the top of the water storage tank 4 in the left-right direction, and is used for dustproofing the cooling liquid in the water storage tank 4, the second handle 42 is welded to the right side of the top of the sliding cover plate 41, and the operator can conveniently control the opening and closing of the sliding cover plate 41 by pulling the second handle 42, so that water can be added or maintenance work can be conveniently performed.

[0025] The above embodiment is only a preferred embodiment of the utility model, and is not used to limit the utility model implementation range, so that equivalent changes made according to the content described in the utility model claim should be included in the utility model claim range.

Claims

1. A rapid cooling device for power pipeline production, characterized in that: It includes a housing (1), a protective door (2), a first handle (3), a water storage tank (4), a first small water pump (5), a water outlet pipe (51), a diversion pipe (52), a corrugated pipe (53), a wide-angle fan-shaped nozzle (54), a first cooler (7), a lead pipe sleeve (9), and a controller (10). The protective door (2) is symmetrically and rotatably connected to the front side of the housing (1). The first handle (3) is connected to the inner side of the front part of the protective door (2). The lead pipe sleeve (9) is connected and communicates with both sides of the housing (1). The pipes used to guide the finished product through the housing (1) and extend out from the inlet sleeve (9) on the other side are connected to the top of the housing (1) to a water storage tank (4) for storing coolant. The first cooler (7) is installed inside the water storage tank (4). The first small water pump (5) located inside the water storage tank (4) is installed on the top left side of the first cooler (7). The outlet pipe (51) is connected through the left side of the housing (1). The outlet pipe (51) is a three-way pipe design, with one end passing through the inside of the water storage tank (4) and connected to the first small water pump (5). The other two ends are inserted into the housing (1) and connected to the diversion pipe (52). The diversion pipe (52) is arranged in a U-shape and symmetrically arranged inside the housing (1). Its right end is fixed inside the right side of the housing (1). The two diversion pipes (52) are arranged in a line with several corrugated pipes (53) on the side that are close to each other. A wide-angle fan-shaped nozzle (54) is installed on the port of each corrugated pipe (53). A controller (10) is installed on the lower right side of the front part of the housing (1). The first small water pump (5) is electrically connected to the controller (10).

2. The rapid cooling device for power pipeline production according to claim 1, characterized in that: The protective door (2) is made of glass.

3. The rapid cooling device for power pipeline production according to claim 2, characterized in that: The inner ring of the lead pipe sleeve (9) is equipped with a high-temperature resistant sealing ring.

4. The rapid cooling device for power pipeline production according to claim 3, characterized in that: It also includes a second small water pump (6), a return pipe (61), a drain plate (62), and a second cooler (71). The drain plate (62) is connected to the lower side of the housing (1). The drain plate (62) is located below the diversion pipe (52). The second cooler (71) is installed in the cavity below the housing (1). The second cooler (71) is electrically connected to the controller (10). The second small water pump (6) is installed on the top of the second cooler (71). The second small water pump (6) is electrically connected to the controller (10). The return pipe (61) is connected through the left side of the housing (1). The lower end of the return pipe (61) extends into the lower cavity of the housing (1) and is connected to the second small water pump (6). The upper end of the return pipe (61) is connected to and communicates with the water storage tank (4).

5. A rapid cooling device for power pipeline production according to claim 4, characterized in that: It also includes an arc-shaped bracket (8), and the top of the drain plate (62) is connected to the arc-shaped bracket (8).

6. A rapid cooling device for power pipeline production according to claim 5, characterized in that: It also includes a sliding cover (41) and a second handle (42). The top of the water tank (4) is slidably connected to the sliding cover (41) in the left and right direction, and the top right side of the sliding cover (41) is connected to the second handle (42).