Organic fertilizer drying device
By designing an organic fertilizer drying device, which combines a preheating box and a multi-layer guide plate heater, the problem of long drying time in existing drying methods is solved, achieving efficient and rapid drying of organic fertilizer, reducing moisture content, and preventing nutrient loss and mold growth.
Patent Information
- Application Number
- CN202423249140.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing methods for drying organic fertilizers are time-consuming and fail to effectively reduce the moisture content, leading to nutrient loss and the risk of mold growth.
An organic fertilizer drying device is designed, including a storage tank, a preheating box, a drying box, a guide plate, and a heater. The device achieves efficient drying by preheating in the preheating box, heating through multiple guide plates, and heating by the heater, combined with a stirring and crushing mechanism.
It shortens the drying time of organic fertilizer, reduces moisture content, prevents nutrient loss and mold growth, and improves drying efficiency.
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Figure CN223710067U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to an organic fertilizer drying device. BACKGROUND
[0002] Organic-inorganic compound fertilizer refers to the compound fertilizer containing organic matter and inorganic nutrition.
[0003] The humidity of the organic fertilizer obtained by fermentation is generally about 60%, in order to be able to save the organic fertilizer for a long time, the organic fertilizer obtained by fermentation is usually dried to reduce the humidity, so that the easily soluble components such as potassium and phosphorus in the nutrients of the organic fertilizer can be prevented from being lost with the evaporation of water, and mildew can also be prevented.
[0004] The existing drying organic fertilizer usually adopts the natural airing, that is, the organic fertilizer is spread in a dry and ventilated place or dried under the sunlight. Although the humidity of the organic fertilizer can be reduced, it takes a long time. Therefore, the drying method of the existing organic fertilizer needs to be further improved. Therefore, aiming at the defects of the prior art, an organic fertilizer drying device is developed. TECHNICAL SOLUTION
[0005] The utility model discloses a kind of organic fertilizer drying devices, which can realize the drying of organic fertilizer, and the drying efficiency is improved.
[0006] To achieve the above object, the utility model provides the following technical scheme:
[0007] An organic fertilizer drying device includes a storage tank, the storage tank is installed with a stirring mechanism, a bottom is installed with a discharge pipe, the discharge pipe is installed with a discharge valve; a first conveyor, one end of the first conveyor extends below the discharge valve, the other end extends to one end of a second conveyor; A preheating box is installed on the top of the first conveyor, and the first conveyor conveys organic fertilizer for preheating in the preheating box; A drying box is provided with a feeding port on the top, the feeding port is connected with the other end of the second conveyor, and a discharge port is formed on the bottom side; A plurality of guide plates are installed in the drying box from top to bottom with interval and staggered; A discharge plate is obliquely installed on the bottom of the drying box and extends to the discharge port; and a plurality of heaters are installed in the drying box from top to bottom with interval and staggered.
[0008] Further, the utility model provides a kind of organic fertilizer drying device further includes hot blast furnace, air blower, hot blast pipe, branch pipe, branch pipe and nozzle, the hot blast furnace is equipped with interlayer, the air blower is connected with interlayer, preheating box is installed with branch pipe along the length direction one side or two sides, multiple branch pipes are installed with interval on branch pipe, and every branch pipe is inserted into preheating box with a nozzle connection by being equipped with preheating box side face;The one end of hot blast pipe is connected with interlayer, and the other end extends to preheating box and is connected with branch pipe.
[0009] Further, the utility model provides a kind of organic fertilizer drying device further includes first air extractor and first filter, and one end of the first air extractor is connected with the top of preheating box by first air pipe, and the other end is connected with first filter.
[0010] Further, the utility model provides a kind of organic fertilizer drying device further includes concentrated discharge hopper, and first conveyor is connected with second conveyor by concentrated discharge hopper.
[0011] Further, the utility model provides a kind of organic fertilizer drying device further includes second air extractor, second support platform and second filter, and second support platform is installed on the top of drying box, and second air extractor and second filter are installed on second support platform, and one end of second air extractor is communicated with drying box by second air pipe, and the other end of second air extractor is connected with second filter.
[0012] Further, the utility model provides a kind of organic fertilizer drying device further includes crushing mechanism, and crushing mechanism is installed on the top of discharge plate and is close to the discharge port, for crushing the caked fertilizer guided by discharge plate.
[0013] Further, the crushing mechanism includes crushing roller, multiple crushing rods are distributed on the circumferential side of crushing roller, and both ends are rotatably connected with drying box;Third support shaft, one end of third support shaft is transmission connected with crushing roller by being equipped with drying box, and the other end is installed with third driven wheel;And third drive motor, third drive motor is installed in drying box and is located at the bottom of discharge plate, third drive motor is equipped with third drive shaft, third drive shaft is transmission connected with third driving wheel by extending out of drying box, and third driving wheel is transmission connected with third driven wheel.
[0014] Further, the utility model provides a kind of organic fertilizer drying device further includes bearing seat and fourth support shaft, one end of crushing roller is installed with fourth support shaft, and fourth support shaft is installed on drying box by bearing seat;The other end of crushing roller is connected with one end of third support shaft, and the other end of third support shaft is connected with third driven wheel by being equipped with drying box, another bearing seat.
[0015] Further, the utility model discloses a kind of organic fertilizer drying device still including controller, humidity sensor, second temperature sensor and first temperature sensor, the first temperature sensor is installed in preheating box, multiple humidity sensors, second temperature sensors are installed in the height direction of drying box with interval;The humidity sensor, second temperature sensor, first temperature sensor are all electrically connected with controller.
[0016] Further, the utility model discloses a kind of organic fertilizer drying device still including guide hopper, the discharge port is connected with guide hopper.
[0017] Compared with prior art, the utility model has the beneficial effects that:
[0018] The utility model has can effectively dry organic fertilizer. Preheating box can preheat the organic fertilizer conveyed in it, can shorten the heating time of organic fertilizer in drying box. Organic fertilizer is inclinedly guided in drying box by multiple guide plates, can slow down the falling time of organic fertilizer in drying box, prolongs the heating time of organic fertilizer in drying box. Multiple guide plates are installed in vertical interval in drying box. Each guide plate 33 corresponds to install a heater. Heater can heat corresponding guide plate, and heater heats the organic fertilizer guided on guide plate, to realize heating and drying of organic fertilizer. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the specific embodiment of the utility model or the technical scheme in prior art, the following will be briefly introduced to the drawings needed to be used in specific embodiment or prior art description. In all drawings, similar elements or parts are generally identified by similar reference signs. In the drawings, each element or part is not necessarily drawn according to actual proportion.
[0020] Figure 1 It is the structural schematic diagram of the utility model discloses a kind of organic fertilizer drying device.
[0021] Figure 2 It is the installation structure schematic diagram between the utility model in storage tank, preheating box and first conveyor.
[0022] Figure 3 It is the installation structure schematic diagram between the utility model in preheating box and first conveyor.
[0023] Figure 4 It is the installation structure schematic diagram between the utility model in second conveyor and drying box.
[0024] Figure 5 It is the structural schematic diagram of the utility model in drying box.
[0025] Figure 6 It is the structural schematic diagram of the utility model in crushing mechanism.
[0026] The reference signs in the drawings and the corresponding component names:
[0027] 1 - storage tank, 101 - material inlet, 102 - discharge cone, 2 - first support table, 3 - stirring mechanism, 301 - stirring motor, 302 - stirring blade, 303 - stirring shaft, 4 - discharge pipe, 5 - discharge valve;
[0028] 6 - first conveyor, 61 - first driving motor, 62 - first driving shaft, 63 - first transmission member, 64 - first driving wheel, 65 - first rotating shaft, 66 - first driven wheel, 67 - first driving roller, 68 - first conveying belt, 69 - first frame, 610 - first driven roller, 611 - first support shaft;
[0029] 7 - controller, 8 - hot blast stove, 81 - interlayer, 9 - air duct, 10 - blower, 11 - hot blast pipe, 12 - first control valve, 13 - branch pipe, 14 - nozzle, 15 - branch pipe, 16 - first air extraction pipe, 17 - first air extractor, 18 - first filter, 19 - first exhaust pipe, 20 - first temperature sensor, 21 - preheating box, 211 - box opening;
[0030] 22 - second conveyor, 221 - second conveying belt, 222 - supporting plate, 223 - second driving roller, 224 - second driven wheel, 225 - second rotating shaft, 226 - second transmission member, 227 - second driving wheel, 228 - second driving shaft, 229 - second driving motor, 2210 - second frame, 2211 - second driven roller, 2212 - second support shaft, 23 - drying box, 231 - box cover, 2311 - material inlet, 232 - equipment room, 24 - second air extraction pipe, 25 - second support table, 26 - second filter, 27 - second exhaust pipe, 28 - second air extractor, 29 - heater, 30 - heating pipe, 31 - humidity sensor, 32 - second temperature sensor, 33 - guide plate, 34 - crushing rod, 35 - crushing roller, 36 - third support shaft, 37 - third driven wheel, 38 - guide hopper, 39 - third transmission member, 40 - third driving shaft, 41 - third driving wheel, 42 - third driving motor, 43 - centralized discharge hopper, 44 - support frame, 45 - discharge plate, 46 - fourth support shaft, 47 - bearing seat. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0032] Embodiment 1:
[0033] As shown in Figures 1 to 6 , the organic fertilizer drying device of the embodiment comprises a storage tank 1, a first conveyor 6, a preheating box 21, a drying box 23, guide plates 33, a discharge plate 45 and a heater 29. The storage tank 1 is provided with a stirring mechanism 3, and a discharge pipe 4 is arranged at the bottom of the storage tank 1. The discharge pipe 4 is provided with a discharge valve 5. One end of the first conveyor 6 extends below the discharge valve 5, and the other end extends to one end of a second conveyor 22. The preheating box 21 is arranged on the top of the first conveyor 6, and the first conveyor 6 conveys the organic fertilizer to the preheating box 21 for preheating. The drying box 23 is provided with an inlet 2311 at the top, and the inlet 2311 is connected to the other end of the second conveyor 22. A discharge port is arranged on the side of the bottom of the drying box 23. A plurality of guide plates 33 are arranged in the drying box 23 in a staggered and inclined manner from top to bottom. The discharge plate 45 is arranged on the bottom of the drying box 23 in an inclined manner and extends to the discharge port. A plurality of heaters 29 are arranged in the drying box 23 in a staggered and inclined manner from top to bottom.
[0034] As shown in Figure 1 , 4 , the top of the drying box 23 is provided with a box cover 231. The box cover 231 is in the shape of a triangular structure protruding upward. It is convenient to collect the gas generated during drying in the drying box.
[0035] As shown in Figure 1 , 4 , a plurality of guide plates 33 are arranged in the drying box 23 in a vertical staggered and inclined manner. Each guide plate 33 is provided with a corresponding heater 29. The heater 29 can heat the corresponding guide plate. The heater 29 heats the organic fertilizer conveyed on the guide plate 33, thereby realizing the heating and drying of the organic fertilizer. The plurality of guide plates and heaters work together to effectively improve the drying efficiency of the organic fertilizer.
[0036] As shown in Figure 1 , the first support table 2 of the stirring mechanism 3 is arranged on the storage tank 1, and is used for stirring the organic fertilizer stored in the storage tank 1.
[0037] The bottom of the storage tank 1 is provided with a discharge cone 102, which can facilitate the discharge of the organic fertilizer from the storage tank. The discharge cone 102 is connected to the discharge pipe 4. The organic fertilizer in the discharge cone 102 is discharged into the discharge pipe 4, and the organic fertilizer can be discharged outward by opening the discharge valve 5.
[0038] A mixing mechanism includes a mixing motor 301, mixing blades 302 and a mixing shaft 303. The mixing motor 301 is mounted on a first support platform 2. One end of the mixing shaft 303 passes through the first support platform 2 and is connected to the mixing motor 301 for transmission. The other end is inserted into a storage tank 1. Multiple mixing blades 302 are installed at intervals and staggered along the length of the mixing shaft 303.
[0039] Working principle of the mixing mechanism: The mixing motor 301 drives the mixing shaft 303 to rotate, and the mixing shaft 303 drives the multiple mixing blades 303 on it to rotate. The multiple mixing blades 303 rotate and mix the organic fertilizer in the storage tank, making the organic fertilizer loose and facilitating the discharge of the organic fertilizer from the storage tank.
[0040] The first conveyor 6 includes a first drive motor 61, a first drive shaft 62, a first transmission component 63, a first drive wheel 64, a first rotating shaft 65, a first driven wheel 66, a first drive roller 67, a first conveyor belt 68, a first frame 69, a first driven roller 610, and a first support shaft 611. The first drive roller 67 is rotatably mounted on one end of the first frame 69. The first driven roller 610 is rotatably mounted on the other end of the first frame 69 via the first support shaft 611. The first drive roller 67 and the first driven roller 610 are connected by the first conveyor belt 68. One end of the first rotating shaft 65 passes through the first frame 69 and is connected by the first drive roller 67, while the other end is equipped with the first driven wheel 66. The first drive motor 61 has a first drive shaft 62 for output, and the first drive wheel 64 is mounted on the first drive shaft 62. The first drive wheel 64 and the first driven roller 66 are connected by the first transmission component 63.
[0041] When the first transmission component 63 is a transmission belt, the first driving pulley 64 and the first driven pulley 66 are belt pulley structures.
[0042] When the first transmission component 63 is a transmission chain, the first driving wheel 64 and the first driven wheel 66 are sprocket structures.
[0043] like Figures 1-3 As shown, the first conveyor belt 68 passes through the preheating box 21, and the preheating box 21 has openings 211 at both ends. The first conveyor belt 68 conveys organic fertilizer into the preheating box 21 through one opening 211. After being preheated in the preheating box 21, the fertilizer is then conveyed out through the other opening 211 of the preheating box 21.
[0044] The working mode of the first conveyor 6:
[0045] The first driving motor 61 drives the first driving shaft 62 to rotate, the first driving shaft 62 drives the first driving wheel 64 to rotate, the first driving wheel 64 drives the first driven wheel 66 to rotate through the first transmission member 63, the first driven wheel 66 drives the first rotating shaft 65 to rotate, the first rotating shaft 65 drives the first driving roller 67 to rotate, and the first driving roller 67 drives the first driven roller 610 to rotate through the first conveying belt 68, and the first conveying belt 68 realizes closed circulation rotation under the joint action of the first driving roller 67 and the first driven roller 610.
[0046] The first conveying belt 68 receives the organic fertilizer unloaded from the storage tank 1 and conveys the organic fertilizer through the preheating box 21 to preheat, and the preheating can evaporate part of the water, which can facilitate the subsequent drying of the organic fertilizer in the drying box.
[0047] The second conveying machine 22 comprises a second conveying belt 221, a supporting plate 222, a second driving roller 223, a second driven wheel 224, a second rotating shaft 225, a second transmission member 226, a second driving wheel 227, a second driving shaft 228, a second driving motor 229, a second machine frame 2210, a second driven roller 2211 and a second supporting shaft 2212. The second machine frame 2210 is installed in an inclined manner, the bottom of the second machine frame 2210 is rotatably installed with the second driving roller 223, and the top of the second machine frame 2210 is rotatably installed with the second driven roller 2211. The second driving roller 223 and the second driven roller 2211 are drivingly connected through the second conveying belt 221. One end of the second rotating shaft 225 penetrates the second machine frame 2210 and is drivingly connected with the second driving roller 225, and the other end is installed with the second driven wheel 224. The second driving motor 229 is provided with the second driving shaft 228, the second driving shaft 228 is installed with the second driving wheel 227, and the second driving wheel 227 and the second driven wheel 224 are drivingly connected through the second transmission member 226. A plurality of supporting plates 222 are installed on the second conveying belt 221 in parallel and transversely at intervals.
[0048] The supporting plate 222 is perpendicular to the conveying direction of the second conveying belt 221. The supporting plate 222 can prevent the organic fertilizer conveyed by the first conveying machine from sliding off the second conveying belt. The number of supporting plates can be 6, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19 or 20, etc. It can be understood that the appropriate number of supporting plates can be installed according to the work requirement.
[0049] When the second transmission member 226 is a transmission belt, the second driving wheel 227 and the second driven wheel 224 are in the structure of a belt pulley.
[0050] When the second transmission member 226 is a transmission chain, the second driving wheel 227 and the second driven wheel 224 are in the structure of a chain wheel.
[0051] The working mode of the second conveying machine is as follows:
[0052] The second driving motor 229 drives the second driving shaft 228 to rotate, the second driving shaft 228 drives the second driving wheel 227 to rotate, the second driving wheel 227 drives the second driven wheel 224 to rotate through the second transmission member 226, the second driven wheel 224 drives the second rotating shaft 225 to rotate, the second rotating shaft 225 drives the second driving roller 223 to rotate, the second driving roller 223 drives the second driven roller 2211 to rotate through the second conveying belt 221, and the second conveying belt 221 drives the plurality of supporting plates 222 installed thereon to move. The second conveying belt 221 rotates in a closed loop under the joint action of the second driving roller 223 and the second driven roller 2211.
[0053] The second conveying belt 221 receives the organic fertilizer conveyed by the first conveying machine, and the supporting plates 222 block the organic fertilizer from sliding off the second conveying belt 221. The second conveying belt 221 conveys the organic fertilizer to the drying box 23.
[0054] In order to facilitate the control of the first conveying machine, the second conveying machine, the heater and the like, a controller 7 is installed. The controller 7 is provided with a touch display screen, and the controller 7 is electrically connected with the first conveying machine 6, the second conveying machine 22 and the heater 29. The controller 7 is used for controlling the first conveying machine, the second conveying machine and the heater to work.
[0055] In order to facilitate the acquisition of the temperature of the preheating box, a first temperature sensor 20 is installed. The first temperature sensor 20 is installed on the preheating box 21 and is used for monitoring the air temperature in the preheating box 21. The first temperature sensor 20 is electrically connected with the controller 7. The air temperature monitored by the first temperature sensor 20 is displayed on the touch display screen.
[0056] In order to facilitate the acquisition of the temperature and humidity of each layer of the drying box, a humidity sensor 31 and a second temperature sensor 32 are installed. A plurality of humidity sensors 31 and second temperature sensors 32 are installed at intervals in the height direction of the drying box 23. The humidity sensors 31 and the second temperature sensors 32 are electrically connected with the controller 7. The humidity data information monitored by the humidity sensors 31 and the temperature data information monitored by the second temperature sensors 32 are transmitted to the controller, and the controller displays the corresponding data information on the touch display screen. This can facilitate the drying staff to quickly acquire the humidity and temperature information in the drying box by checking the humidity sensors 31 and the second temperature sensors 32.
[0057] A plurality of guide plates 33 are installed at intervals and in a staggered manner from top to bottom on the drying box 23. Each guide plate 33 can serve as a drying guide layer, and a heater 29 is installed on each drying guide layer. Figure 1 、 4As shown in Figure 5, the lower end of the guide plate 33 forms a discharge port with a gap between it and the side of the drying box. The organic fertilizer conveyed on the guide plate falls into the next guide plate through the discharge port. It can be understood that the remaining end faces of the guide plate are connected to the drying box.
[0058] It should be noted that the multiple guide plates 33 are vertically staggered, which slows down the time it takes for the organic fertilizer to fall from the top to the bottom of the drying chamber, thus facilitating the drying of the organic fertilizer. The height difference between the guide plates helps to break up any clumps of organic fertilizer that have formed during drying when they fall and collide with the guide plate below, thereby preventing the formation of large clumps.
[0059] The number of guide plates installed can be 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, or 16. The number of guide plates installed can be selected according to the drying requirements.
[0060] Understandably, the angle between the guide plate and the horizontal plane can be 5° to 15°, with selectable angles of 5°, 6°, 7°, 8°, 9°, 10°, 11°, 12°, 13°, 14°, or 15°. Of course, this is not the only option; a suitable tilt angle can be selected based on the specific work requirements.
[0061] Heater 29 is used to supply heat to the drying chamber 23. Heater 29 is provided with heating element 30. One configuration of the heating element is an electric heating element.
[0062] When the drying oven 23 is heated by the heater 29, the temperature inside the drying oven can be 60℃~120℃. Understandably, the temperature of the drying oven can be adjusted as needed, and the operating conditions of the heater can be controlled by the controller.
[0063] To facilitate the centralized conveying of the dried organic fertilizer, a guide hopper 38 is added, with the discharge port connected to the guide hopper 38. The dried organic fertilizer is discharged into the guide hopper 38 through the discharge port, and then the guide hopper 38 centrally conveys and discharges the organic fertilizer.
[0064] In some optional embodiments, a heating method for the preheating box is provided. It includes an additional hot air furnace 8, a blower 10, hot air ducts 11, branch pipes 13, sub-branch pipes 15, and nozzles 14. (Example) Figures 1-3 As shown, the hot air furnace 8 is provided with a jacket 81, and the blower 10 is connected to the jacket 81. The preheating box 21 is equipped with a branch pipe 13 on one or both sides along its length. Multiple branch pipes 15 are installed at intervals on the branch pipe 13. Each branch pipe 15 passes through the side of the preheating box 21 and extends into the preheating box 21 to be connected to a nozzle 14. One end of the hot air pipe 11 is connected to the jacket 81, and the other end extends to the preheating box 21 and is connected to the branch pipe 13.
[0065] The preheating box 21 is provided with branch pipes 13 on one side or both sides. The installation can be selected according to the work requirement.
[0066] The branch pipes 15 are installed in an inclined manner, intersecting the conveying direction of the first conveying belt 68, and the hot air sprayed by the nozzles 14 is not in the same direction as the conveying direction of the first conveying belt. This can facilitate the preheating of the organic fertilizer conveyed by the first conveying belt.
[0067] Further, in the embodiment, the preheating box is preferably provided with branch pipes 13 on both sides, which can simultaneously supply hot air to the organic fertilizer conveyed by the first conveying belt 68.
[0068] The multiple nozzles simultaneously spray hot air into the preheating box, which can realize multi-point heating of the organic fertilizer conveyed by the first conveying belt. This can rapidly heat the organic fertilizer, realize effective preheating, and improve the drying efficiency of the subsequent drying box.
[0069] Working mode:
[0070] The air blower 10 conveys air to the interlayer 81 of the hot air furnace 8 through the air guide pipe 9. The hot air furnace 8 heats the air entering the interlayer 81 to form hot air, which is guided to the branch pipes 13 through the hot air pipe 11. The branch pipes 13 distribute the hot air to the branch pipes 15, and the hot air in the branch pipes 15 is sprayed outwards through the corresponding nozzles 14, thereby heating the organic fertilizer in the preheating box.
[0071] In some optional embodiments, in order to remove the water vapor generated by heating in the preheating box, a first air extractor 17 and a first filter 18 are installed. One end of the first air extractor 17 is connected to the top of the preheating box 21 through a first air extraction pipe 16, and the other end is connected to the first filter 18.
[0072] One filtering method of the first filter 18 is to fill the first filter with activated carbon.
[0073] It should be noted that the first air extractor 17 can be electrically connected to the controller 7. The controller 7 can control the operation of the first air extractor.
[0074] Working mode:
[0075] The first air extractor 17 conveys the gas in the preheating box 21 to the first filter 18 through the first air extraction pipe 16. The gas is filtered by the first filter, and the tail gas filtered by the first filter is discharged outward through the first exhaust pipe 19.
[0076] In some optional embodiments, a material guiding structure is provided, and a centralized discharge hopper 43 is installed. The first conveying machine 6 and the second conveying machine 22 are connected through the centralized discharge hopper 43.
[0077] AsFigure 4 As shown, the centralized discharge hopper 43 is supported and installed by the support frame 44. The support frame 44 supports the centralized discharge hopper 43 to be placed on the top of the second conveying belt 221, so as to facilitate the organic fertilizer conveyed by the first conveying belt 68 to be conveyed to the second conveying belt 221.
[0078] In some optional embodiments, an air extraction structure of the drying box is provided, and a second air extractor 28, a second support table 25 and a second filter 26 are additionally installed. The second support table 25 is installed on the top of the drying box 23, the second air extractor 28 and the second filter 26 are installed on the second support table 25, one end of the second air extractor 28 is communicated with the drying box 23 through a second air extraction pipe 24, and the other end of the second air extractor 28 is connected with the second filter 26.
[0079] The second air extractor 28 can be electrically connected with the controller 7, and the controller 7 is used for controlling the operation of the second air extractor.
[0080] It should be noted that the controller 7 can control the second air extractor to perform timed air extraction, and the time interval can be 2 to 4 hours each time, and the air extraction time is 30 min each time. Of course, it is not limited to this, and appropriate time can be set according to the drying needs.
[0081] One filtering mode of the second filter is that the second filter is filled with activated carbon. The activated carbon has strong adsorption capacity, and can effectively remove odors and harmful substances in waste gas.
[0082] Working mode:
[0083] The second air extractor 28 extracts the gas on the top of the drying box 23 through the second air extraction pipe 24, can drive the gas in the drying box 23 to flow, the gas at the bottom of the drying box 23 flows upward to the top, and then is conveyed to the second air extractor 28 through the second air extraction pipe 24, the second air extractor 28 conveys the gas to the second filter 26, the second filter 26 filters the gas, and then the gas is discharged outward through the second exhaust pipe 27.
[0084] In some optional embodiments, a crushing mechanism is additionally installed, the crushing mechanism is installed on the top of the discharge plate 45 and close to the discharge port, and is used for crushing the caked fertilizer conveyed by the discharge plate 45. It can be ensured that the organic fertilizer dried does not contain caked.
[0085] In some optional embodiments, a structure of the crushing mechanism is provided. As shown in Figure 6As shown, the crushing mechanism includes a crushing roller 35, a third support shaft 36, and a third drive motor 42. The crushing roller 35 has a plurality of crushing rods 34 distributed on the circumferential side, both ends of which are rotationally connected to the drying box 23; one end of the third support shaft 36 penetrates the drying box 23 and is drivingly connected to the crushing roller 35, and the other end is provided with a third driven wheel 37; the third drive motor 42 is installed in the drying box 23 and located at the bottom of the discharge plate 45, and the third drive motor 42 is provided with a third drive shaft 40, which extends out of the drying box 23 and is drivingly connected to a third driving wheel 41, and the third driving wheel 41 is drivingly connected to the third driven wheel 37.
[0086] The structure of the third driving wheel 41 drivingly connected to the third driven wheel 37: the third driving wheel 41 and the third driven wheel 37 are drivingly connected through a third transmission member 39.
[0087] When the third transmission member 39 is a transmission belt, the third driving wheel 41 and the third driven wheel 37 are in the structure of belt pulleys.
[0088] When the third transmission member 39 is a transmission chain, the third driving wheel 41 and the third driven wheel 37 are in the structure of sprockets.
[0089] It should be noted that the circumference formed by the plurality of crushing rods is tangent to the surface of the discharge plate, which can facilitate the crushing of the block-shaped organic fertilizer by the crushing rods.
[0090] As shown in FIGS. Figure 1 , 4 , 5, the discharge plate 45 is obliquely installed at the bottom of the drying box 23, and the discharge plate 45 and the bottom surface of the drying box form an equipment chamber 232. The equipment chamber 232 can be used to install the third drive motor 42.
[0091] It can be understood that the crushing roller is installed close to the discharge port, which can effectively crush the materials guided by the discharge plate 45.
[0092] Working mode of the crushing mechanism:
[0093] The third drive motor 42 drives the third drive shaft 40 to rotate, the third drive shaft 40 drives the third driving wheel 41 to rotate, the third driving wheel 41 is drivingly connected to the third driven wheel 37, the third driving wheel 41 drives the third driven wheel 37 to rotate, the third driven wheel 37 drives the crushing roller 35 to rotate through the third support shaft 36, the crushing roller 35 drives the plurality of crushing rods thereon to rotate, and the plurality of crushing rods 34 rotate and touch the caked materials when rotating, thereby crushing the caked materials.
[0094] In some alternative embodiments, a mounting structure of the crushing roller is given, and a bearing seat 47 and a fourth support shaft 46 are additionally mounted. One end of the crushing roller 35 is connected with one end of the fourth support shaft 46, and the other end of the fourth support shaft 46 is connected with the other end of the third support shaft 36 through the bearing seat 47 and the third driven wheel 37.
[0095] According to the above-mentioned embodiments, the working mode of the utility model is as follows:
[0096] The stirring mechanism 3 in the storage tank 1 is started, and the plurality of stirring blades 302 of the stirring mechanism 3 stir the organic fertilizer in the storage tank 1. The unloading valve 5 is opened, the organic fertilizer in the storage tank 1 falls into the unloading pipe 4 through the unloading cone 102, falls into the first conveyor 6 below through the unloading valve 5, and the first conveying belt 68 of the first conveyor 6 conveys the organic fertilizer into the preheating box 21. The time for the first conveying belt to convey the organic fertilizer into the preheating box and out of the other end of the preheating box is set to 20-30 min. The organic fertilizer is heated sufficiently when passing through the preheating box, and part of the water contained in the organic fertilizer is removed. The first air extractor 17 extracts the gas in the preheating box 21 and conveys it to the first filter 18 for filtration.
[0097] The organic fertilizer out of the preheating box 21 is conveyed by the first conveying belt to the centralized unloading hopper 43, and the centralized unloading hopper 43 conveys the organic fertilizer to the second conveying belt 221 of the second conveyor 22. The plurality of supporting plates 222 on the second conveying belt 221 support the organic fertilizer and move it to the feeding port 2311 of the drying box along with the second conveying belt. The organic fertilizer falls into the drying box 23 through the feeding port 2311, i.e. falls onto the guide plate 33 on the top of the drying box 23, and the guide plate 33 guides the organic fertilizer obliquely. A plurality of guide plates 33 are installed obliquely and vertically in the drying box 23. Each guide plate 33 is correspondingly provided with a heater 29. The heater 29 can heat the corresponding guide plate, and the heater 29 heats the organic fertilizer guided on the guide plate 33, thereby realizing the heating and drying of the organic fertilizer. The plurality of guide plates 33 and the heaters 29 work together to effectively improve the drying efficiency of the organic fertilizer in the drying box.
[0098] The unloading plate 45 is also correspondingly provided with a heater 29, which can reheat and dry the organic fertilizer guided to the unloading plate. When the unloading plate guides the organic fertilizer to the unloading port, the organic fertilizer passes through the crushing mechanism, which crushes the organic fertilizer to remove the caked materials generated during the drying of the organic fertilizer. After being crushed by the crushing mechanism, the organic fertilizer is unloaded outwards through the unloading port, and the drying of the organic fertilizer is completed. The moisture content of the dried organic fertilizer is 10%-13%.
[0099] The above-mentioned embodiments are preferred embodiments of the present application, which are only used for conveniently illustrating the present application, and do not limit the present application in any form, and any person with ordinary knowledge in the art can make equivalent embodiments with partial changes or modifications within the technical features disclosed by the present application without departing from the technical features of the present application, and the equivalent embodiments still belong to the scope of the technical features of the present application.
Claims
1. An organic fertilizer drying device, characterized in that: include Storage tank (1), the storage tank (1) is equipped with a stirring mechanism (3), and a discharge pipe (4) is installed at the bottom, the discharge pipe (4) is equipped with a discharge valve (5); The first conveyor (6) extends at one end to below the discharge valve (5) and at the other end to one end of the second conveyor (22); A preheating box (21) is installed on top of a first conveyor (6), through which organic fertilizer is transported and preheated. The drying box (23) has a feed inlet (2311) at the top, which is connected to the other end of the second conveyor (22), and a discharge port is provided on the bottom side. The drying box (23) contains multiple guide plates (33) installed at staggered intervals from top to bottom. A discharge plate (45) is obliquely mounted on the bottom of the drying chamber (23) and extends obliquely to the discharge port; and Heaters (29): Multiple heaters (29) are installed in the drying box (23) from top to bottom at staggered intervals.
2. The organic fertilizer drying device according to claim 1, characterized in that: It also includes a hot air furnace (8), a blower (10), a hot air pipe (11), a branch pipe (13), a branch pipe (15), and a nozzle (14). The hot air furnace (8) is provided with a jacket (81). The blower (10) is connected to the jacket (81). The preheating box (21) is equipped with a branch pipe (13) on one or both sides along the length direction. Multiple branch pipes (15) are installed at intervals on the branch pipe (13). Each branch pipe (15) passes through the side of the preheating box (21) and extends into the preheating box (21) to be connected to a nozzle (14). One end of the hot air duct (11) is connected to the interlayer (81), and the other end extends to the preheating box (21) and is connected to the branch pipe (13).
3. The organic fertilizer drying device according to claim 1, characterized in that: It also includes a first exhaust fan (17) and a first filter (18). One end of the first exhaust fan (17) is connected to the top of the preheating box (21) through a first exhaust pipe (16), and the other end is connected to the first filter (18).
4. The organic fertilizer drying device according to claim 1, characterized in that: It also includes a centralized unloading hopper (43), through which the first conveyor (6) and the second conveyor (22) are connected.
5. The organic fertilizer drying device according to claim 1, characterized in that: It also includes a second exhaust fan (28), a second support platform (25) and a second filter (26). The second support platform (25) is installed on the top of the drying box (23). The second exhaust fan (28) and the second filter (26) are installed on the second support platform (25). One end of the second exhaust fan (28) is connected to the drying box (23) through a second exhaust pipe (24), and the other end of the second exhaust fan (28) is connected to the second filter (26).
6. The organic fertilizer drying apparatus according to any one of claims 1-5, characterized in that: It also includes a crushing mechanism, which is installed on the top of the discharge plate (45) and close to the discharge port, for crushing the clump fertilizer conveyed by the discharge plate (45).
7. The organic fertilizer drying device according to claim 6, characterized in that: The crushing mechanism includes The crushing roller (35) has multiple crushing rods (34) distributed on its circumferential side surface, and both ends are rotatably connected to the drying box (23); The third support shaft (36) has one end through which the drying box (23) is connected to the crushing roller (35) for transmission, and the other end is equipped with a third driven wheel (37); as well as The third drive motor (42) is installed inside the drying box (23) and located at the bottom of the unloading plate (45). The third drive motor (42) is provided with a third drive shaft (40). The third drive shaft (40) extends out of the drying box (23) and is connected to the third drive wheel (41). The third drive wheel (41) is connected to the third driven wheel (37).
8. The organic fertilizer drying device according to claim 7, characterized in that: It also includes a bearing housing (47) and a fourth support shaft (46). The fourth support shaft (46) is mounted on the drying box (23) through a bearing housing (47). The fourth support shaft (46) is mounted on one end of the crushing roller (35), and the other end is connected to one end of the third support shaft (36). The other end of the third support shaft (36) passes through the drying box (23), another bearing housing (47) and is connected to the third driven wheel (37).
9. The organic fertilizer drying device according to claim 6, characterized in that: It also includes a controller (7), a humidity sensor (31), a second temperature sensor (32) and a first temperature sensor (20). The first temperature sensor (20) is installed in the preheating box (21). Multiple humidity sensors (31) and second temperature sensors (32) are installed at intervals along the height direction of the drying box (23). The humidity sensor (31), second temperature sensor (32) and first temperature sensor (20) are all electrically connected to the controller (7).
10. The organic fertilizer drying device according to claim 6, characterized in that: It also includes a feed hopper (38), and the discharge port is connected to the feed hopper (38).