Contactor electrical detection clamp with safety warning function
By integrating the electrical testing clamp of the testing mechanism, the problems of cumbersome operation and safety hazards of contactor testing devices are solved, achieving the effects of simplified testing, portability and timely alarm.
Patent Information
- Application Number
- CN202520276561.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-20
AI Technical Summary
Existing contactor testing devices are cumbersome to operate, inconvenient to carry, and prone to wiring confusion and errors, posing safety hazards.
Design an electrical testing clamp with an integrated testing mechanism. The clamp structure is formed by the hinged first and second clamping arms, which simplifies the wiring process. The test results are directly displayed on the screen, and it is equipped with an audible and visual alarm and a processor to provide abnormal prompts.
It simplifies the testing process, avoids circuit confusion and wiring errors, improves the safety and portability of testing, and provides timely alerts for abnormal situations.
Smart Images

Figure CN223711674U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to electrical detection technical field relates to a contactor electrical detection clamp with safety warning function. BACKGROUND
[0002] The contactor is a switch appliance with wide application, which realizes the on-off of the main circuit through the control circuit by electromagnetic, pneumatic or hydraulic principle. The contactor has the advantages of strong breaking current capacity, rapid action, safe operation, frequent operation and remote control.
[0003] Before and during the use of the contactor, its electrical parameters must be detected. Before use, the electrical parameters of the contactor are detected, and the staff can debug the contactor according to the detection results of the electrical parameters of the contactor, so that the contactor meets the subsequent work requirements. During use, the contactor is detected to master the working state of the contactor, so that the abnormal contactor can be found in time and handled in time to avoid more serious problems such as safety hazards caused by continuous abnormal work of the contactor.
[0004] At present, the detection device of the contactor is relatively complicated to operate, inconvenient to carry, and needs to be connected by the staff alone during use, which is easy to cause line confusion and lead to wiring errors and other problems. In severe cases, it may even cause safety accidents.
[0005] Therefore, it is necessary to provide a contactor electrical detection clamp with safety warning function to simplify the detection operation, facilitate the staff to carry it, and fix the line connection to avoid line confusion and wiring errors caused by the staff alone. UTILITY MODEL CONTENTS
[0006] In order to overcome the problems in the background art, the utility model integrates the detection mechanism with the detection clamp composed of the first clamp arm and the second clamp arm by installing the detection mechanism at the hinge point of the first clamp arm and the second clamp arm, reduces the overall volume of the electrical detection clamp, facilitates the staff to carry, and at the same time, the electrical detection clamp does not need to be connected on site during detection. The staff only needs to turn on the power and clamp the contact head on the terminal post of the contactor to detect the electrical parameters of the contactor. The detection results are displayed on the display screen, and the staff can know the detection results from the display screen. It is convenient to operate without on-site wiring to avoid line confusion and wiring errors.
[0007] In order to achieve the above purpose, the utility model realizes the following technical scheme:
[0008] The electrical detection clamp comprises a first clamp arm 1, a second clamp arm 2, a detection head 3, a contact head 4, a spring 5, a detection alarm mechanism, the first clamp arm 1 and the second clamp arm 2 are hinged to form a clamp structure, the detection head 3 is arranged on the head of the first clamp arm 1 and the second clamp arm 2, the contact head 4 for clamping the contactor terminal is fixedly arranged on the detection head 3, the spring 5 is arranged below the hinge point of the first clamp arm 1 and the second clamp arm 2, one end of the spring 5 is fixedly connected with the first clamp arm 1, and the other end of the spring 5 is fixedly connected with the second clamp arm 2, the detection alarm mechanism is fixedly arranged at the hinge point of the first clamp arm 1 and the second clamp arm 2, and the detection head 3 is in communication connection with the detection alarm mechanism.
[0009] Preferably, an arc-shaped groove 6 is arranged on the surface of the contact head 4 in contact with the contactor terminal, and a conductive layer 7 is arranged on the inner wall of the arc-shaped groove 6.
[0010] Preferably, a conductive layer 7 is arranged on the surface of the contact head 4 in contact with the contactor terminal.
[0011] Preferably, the detection alarm mechanism comprises a detection box 8, a display screen 9, an adjusting knob 10, a connecting head 11, a power charging port 12, an audible and visual alarm 13, an indicator lamp 14, a processor 15 and a power module 16, the detection box 8 is fixedly arranged at the hinge point of the first clamp arm 1 and the second clamp arm 2, the display screen 9, the adjusting knob 10, the connecting head 11, the power charging port 12, the audible and visual alarm 13 and the indicator lamp 14 are arranged on the detection box 8, the processor 15 and the power module 16 are arranged in the detection box 8, the display screen 9, the adjusting knob 10, the connecting head 11, the audible and visual alarm 13 and the indicator lamp 14 are in communication connection with the processor 15, the connecting head 11 is in communication connection with the detection head 3, the power module 16 is electrically connected with the display screen 9, the indicator lamp 14 and the processor 15, and the power module 16 is electrically connected with the power charging port 12.
[0012] Preferably, the processor 15 is in communication connection with a remote control system.
[0013] Preferably, an insulating sleeve 17 is arranged at the tail of the first clamp arm 1 and the second clamp arm 2.
[0014] The utility model discloses the beneficial effect that:
[0015] 1. The utility model uses simple, convenient to carry, need not field wiring, effectively avoid the wiring error caused by field wiring of staff, line confusion and other problems, reduce the security risk in the detection process.
[0016] 2. The utility model can display the detection result in real time, and the staff can know the contactor working condition in time in the detection field.
[0017] 3. The utility model discloses when the detection result is abnormal, can carry out audible -visual alarm, timely remind staff, and it is convenient for staff to take the processing measure in time. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the first three-dimensional structure schematic diagram of the utility model.
[0019] Figure 2 It is the second three-dimensional structure schematic diagram of the utility model.
[0020] Figure 3 It is the contact head plane structure schematic diagram of the utility model.
[0021] Figure 4 It is the detection box internal component structure schematic diagram of the utility model.
[0022] In the drawing, 1 - first clamping arm, 2 - second clamping arm, 3 - detection head, 4 - contact head, 5 - spring, 6 - arc slot, 7 - conductive layer, 8 - detection box, 9 - display screen, 10 - adjusting knob, 11 - connecting head, 12 - power charging port, 13 - audible -visual alarm, 14 - pilot lamp, 15 - processor, 16 - power module, 17 - insulating sleeve. DETAILED DESCRIPTION
[0023] The utility model will be described in further detail below in conjunction with the drawings, but the protection scope of the present application is not limited to the content described.
[0024] As Figures 1-4 Shown, the electrical detection clamp includes first clamping arm 1, second clamping arm 2, detection head 3, contact head 4, spring 5, detection alarm mechanism, first clamping arm 1 is hinged with second clamping arm 2, and first clamping arm 1, second clamping arm 2 head all are installed with detection head 3, the contact head 4 for clamping contactor binding post is fixedly arranged on detection head 3, the spring 5 is located below the hinged point of first clamping arm 1 and second clamping arm 2, and one end of spring 5 is fixedly connected with first clamping arm 1, and the other end of spring 5 is fixedly connected with second clamping arm 2, the detection alarm mechanism is fixedly installed at the hinged point of first clamping arm 1 and second clamping arm 2, and detection head 3 is communicatively connected with detection alarm mechanism.
[0025] When the contactor is detected, the worker holds the tail of the first clamping arm 1 and the second clamping arm 2, applies force to make the tail of the first clamping arm 1 and the second clamping arm 2 close to each other, and the spring 5 is compressed. At the same time, since the first clamping arm 1 and the second clamping arm 2 are hinged to form a clamp structure, when the tail of the first clamping arm 1 and the second clamping arm 2 is close to each other, the head of the first clamping arm 1 and the second clamping arm 2 is away from each other, which is equivalent to the opening of the head of the clamp structure. The head of the first clamping arm 1 and the second clamping arm 2 is away from each other, which drives the detection head 3 to be away from each other, so that the contact head 4 is away from each other, and then the worker clamps the contact head 4 on the terminal post of the contactor. When the worker removes the force applied to the first clamping arm 1 and the second clamping arm 2, the spring 5 is elongated, the tail of the first clamping arm 1 and the second clamping arm 2 is away from each other under the action of the spring 5, and the head of the first clamping arm 1 and the second clamping arm 2 is close to each other, which drives the contact head 4 to be close to each other, so that the contact head 4 clamps the terminal post of the contactor. The detection head 3 and the contact head 4 are made of conductive material, and when the contact head 4 contacts the terminal post of the contactor, the electrical signal generated by the contactor can be conducted to the detection head 3 through the terminal post and the contact head 4. The detection head 3 transmits the electrical signal to the detection alarm mechanism, and the detection alarm mechanism processes the received electrical signal, that is, the electrical parameter detection result such as voltage and current can be obtained. The worker adjusts the contactor according to the detection result, and judges whether the contactor has been adjusted to meet the use requirements according to the detection result. At the same time, if the result parameter is abnormal, it proves that the contactor may have abnormal working condition, and the worker repairs the contactor.
[0026] The detection head 3 can be installed on the head of the first clamping arm 1 and the second clamping arm 2 by plug-in or welding, and can be installed by plug-in or other detachable ways, which is convenient for replacing or dismounting the detection head 3 for maintenance and repair.
[0027] An arc-shaped groove 6 is formed on the surface of the contact head 4 in contact with the terminal post of the contactor, and a conductive layer 7 is arranged on the inner wall of the arc-shaped groove 6.
[0028] The arc-shaped groove 6 and the terminal post of the contactor have better matching in shape and structure, which is more conducive to stably clamping the terminal post of the contactor by the contact head 4. The conductive layer 7 arranged on the inner wall of the arc-shaped groove 6 can further optimize the electrical signal transmission between the contactor and the contact head 4, which is conducive to obtaining more accurate detection results.
[0029] The conductive layer 7 is arranged on the surface of the contact head 4 in contact with the terminal post of the contactor. Further optimize the electrical signal transmission between the contactor and the contact head 4, which is conducive to obtaining more accurate detection results.
[0030] The detection alarm mechanism comprises a detection box 8, a display screen 9, an adjusting knob 10, a connecting head 11, a power charging port 12, an audible and light alarm 13, an indicator lamp 14, a processor 15 and a power module 16.
[0031] The connecting head 11 and the detection head 3 can be connected in communication through transmission wires. After the detection head 3 transmits the electric signal to the connecting head 11, the connecting head 11 transmits the electric signal to the processor 15. After the processor 15 receives the signal, the processor 15 processes and judges the signal and transmits the detection result signal to the display screen 9, so as to display the detection result on the display screen 9. If the processor 15 judges that the result is abnormal, the processor 15 controls the audible and light alarm 13 to give an audible and light alarm to remind the staff of the abnormal data. At the same time, the processor 15 still transmits the detection result signal to the display screen 9 for display, and the staff can check the detection result through the display screen 9.
[0032] The power module 16 provides working power for the display screen 9, the indicator lamp 14 and the processor 15. The power module 16 is provided with a switch (not shown in the figure). When the switch is turned on, the display screen 9, the indicator lamp 14 and the processor 15 are powered on and start to work. The indicator lamp 14 is turned on, indicating that the power is normally connected. The audible and light alarm 13 is provided with a built-in power supply and an independent switch.
[0033] By rotating the adjusting knob 10, the detection parameters can be adjusted. The processor 15 processes and judges the received electric signal according to the adjusted detection parameters. After the power charging port 12 is electrically connected with other power supplies, the power module 16 can be charged.
[0034] The processor 15 is in communication with a remote control system. The processor 15 can not only transmit the signal to the display screen 9 for display, but also transmit the signal to the remote control system for storage and display, so as to facilitate the remote staff and the on-site staff to cooperate in debugging or repairing the contactor.
[0035] The first clamping arm 1 and the second clamping arm 2 are provided with an insulating sleeve 17 at the tail.
[0036] Since the staff needs to hold the first clamping arm 1, the second clamping arm 2 tail to exert force to clamp the contact head 4 on the contactor terminal, therefore, after installing the insulating sleeve 17, the staff can hold the insulating sleeve 17 to operate, further improving the safety of the operation process.
[0037] The utility model discloses a working process: when needing to detect the electrical parameter of contactor, the staff first opens the power module switch and the sound-light alarm switch, and the indicating lamp is bright, then the staff holds the insulating sleeve, and the first clamping arm, the second clamping arm exerts force to make the contact head open, and clamps the contact head on the terminal of contactor, then rotates the adjusting knob and adjusts the detection parameter, after that, can observe the detection result through the display screen, and according to the detection result, the contactor is debugged, if the detection result appears the exception, then the sound-light alarm alarm, and the staff overhauls the contactor, in the detection process, since the connecting line of detection clamp has been connected, need not on -the -spot wiring, only needs to clamp the contact head on the terminal, and the operation is simple, and the clamp structure and detection alarm mechanism are integrated, convenient to carry, and the problem that the on -the -spot wiring is easy to produce the line confusion, the wiring error is avoided simultaneously, and the safety is higher.
[0038] Finally, it is explained that the above preferred embodiments are only used for describing the technical scheme of the utility model and not for limiting, although the utility model has been described in detail through the above preferred embodiments, but the skilled in the art should understand that various changes can be made to it in form and detail, without deviating from the range defined by the utility model claims.
Claims
1. A contactor electrical detection clip with safety warning function, characterized in that: The electrical detection clamp comprises a first clamp arm (1), a second clamp arm (2), a detection head (3), a contact head (4), a spring (5), a detection alarm mechanism, the first clamp arm (1) and the second clamp arm (2) are hinged to form a clamp structure, the first clamp arm (1) and the second clamp arm (2) are both provided with the detection head (3) at the head, the contact head (4) for clamping the contactor binding post is fixedly arranged on the detection head (3), the spring (5) is located below the hinge point of the first clamp arm (1) and the second clamp arm (2), one end of the spring (5) is fixedly connected with the first clamp arm (1), the other end of the spring (5) is fixedly connected with the second clamp arm (2), the detection alarm mechanism is fixedly installed at the hinge point of the first clamp arm (1) and the second clamp arm (2), and the detection head (3) is in communication connection with the detection alarm mechanism.
2. The electrical detection clamp with safety warning function according to claim 1, characterized in that: An arc-shaped groove (6) is formed on the surface of the contact head (4) in contact with the contactor binding post, and a conductive layer (7) is arranged on the inner wall of the arc-shaped groove (6).
3. The electrical contactor detection clip with safety warning function according to claim 1, characterized in that: A conductive layer (7) is arranged on the surface of the contact head (4) in contact with the contactor binding post.
4. The electrical contactor detection clip with safety warning function according to claim 1, characterized in that: The detection alarm mechanism comprises a detection box (8), a display screen (9), an adjusting knob (10), a connecting head (11), a power charging port (12), an audible and visual alarm (13), an indicator lamp (14), a processor (15) and a power module (16), the detection box (8) is fixedly installed at the hinge point of the first clamp arm (1) and the second clamp arm (2), the detection box (8) is provided with the display screen (9), the adjusting knob (10), the connecting head (11), the power charging port (12), the audible and visual alarm (13) and the indicator lamp (14), and the detection box (8) is internally provided with the processor (15) and the power module (16), the display screen (9), the adjusting knob (10), the connecting head (11), the audible and visual alarm (13) and the indicator lamp (14) are in communication connection with the processor (15), the connecting head (11) is in communication connection with the detection head (3), the power module (16) is electrically connected with the display screen (9), the indicator lamp (14) and the processor (15), and the power module (16) is electrically connected with the power charging port (12).
5. The electrical contactor detection clip with safety alert function according to claim 4, wherein: The processor (15) is in communication connection with a remote control system.
6. The electrical contactor detection clip with safety alert function of claim 1, wherein: Insulating sleeves (17) are installed at the tails of the first clamp arm (1) and the second clamp arm (2).