Chain type equipment transmission shaft breakage alarm device

By installing a detection rod and a U-shaped detection switch linked to the alarm on the outside of the drive shaft, the problem of difficult detection of broken drive shafts in chain equipment is solved, enabling timely alarm and rapid positioning, and reducing production losses.

CN223711844UActive Publication Date: 2025-12-23JIANGSU FULM LASER TECH CO LTD
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Patent Information

Application Number
CN202520181678.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-06
Publication Date
2025-12-23
Estimated Expiration
2035-02-06

AI Technical Summary

Technical Problem

The drive shaft of chain equipment is at risk of breaking after long-term use, which can cause silicon wafer blockage on the production line. Existing technology makes it difficult to detect and alarm in a timely manner, resulting in economic losses.

Method used

A detection rod is fixed to the outside of the drive shaft. A U-shaped detection switch is linked with the alarm to sense the broken shaft information and issue an alarm in time to locate the broken shaft.

Benefits of technology

It enables real-time monitoring of the drive shaft status, quickly locates the broken shaft, reduces equipment failure losses, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223711844U_ABST
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Abstract

The utility model discloses a chain type equipment transmission shaft broken shaft alarm device, belonging to the photovoltaic automation technology field, the chain type equipment transmission shaft broken shaft alarm device comprises a transmission shaft, the outer side of the transmission shaft is fixedly provided with a group of detection rods, the lower side of the transmission shaft is fixedly provided with a group of U-shaped detection switches through an installation seat, and the U-shaped detection switches are fixed on the installation seat. And the U-shaped detection switch is electrically connected with an alarm. According to the device, rotation of the detection rod is sensed through the U-shaped detection switch, so that shaft breakage information of the rotating shaft is sensed in time, when shaft breakage of the transmission shaft is sensed, the alarm is used for giving an alarm in time, a worker can conveniently locate the shaft breakage part in time, the structure is simple, use is convenient and efficient, the state of the transmission shaft is monitored, and the working efficiency is improved. And the broken shaft position can be positioned at the first time, so that the repair is convenient and rapid, the fault loss of the equipment line can be reduced, and the practical use significance is good.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to photovoltaic automation technical field, concretely relates to a chain type equipment transmission shaft broken shaft alarm device. BACKGROUND

[0002] The photovoltaic chain type equipment is a kind of photovoltaic automation equipment using chain drive, and the chain type equipment needs to operate without stopping due to its large transmission intensity, and part of transmission structure also needs to operate in the environment of strong acid and strong alkali for a long time, and after long-term use, due to mechanical fatigue and wear, the transmission shaft has certain broken shaft risk;Once the transmission shaft of the chain type equipment breaks down, the silicon wafer on the operation line is still circulating, causing the silicon wafer on the production line to be blocked, and if the broken shaft position cannot be checked in time, economic loss will be caused, therefore, it is necessary to design an alarm device for automatically detecting the operation state of transmission shaft and timely alarming transmission shaft operation information. UTILITARIAN CONTENT

[0003] The utility model aims at providing a chain type equipment transmission shaft broken shaft alarm device to solve the problems of the existing chain type equipment in use.

[0004] To achieve the above object, the utility model provides the following technical scheme: a chain type equipment transmission shaft broken shaft alarm device, including transmission shaft, the outside of transmission shaft is fixedly provided with a group of detection rods, the lower side of transmission shaft is fixedly installed with a group of U-shaped detection switches through mounting seat, and the U-shaped detection switch is electrically connected with alarm.

[0005] Preferably, the gap exists between the upper end of the U-shaped detection switch and the transmission shaft, and the lower end of the detection rod extends into the U-shaped groove of the U-shaped detection switch.

[0006] Preferably, the detection rod is arranged on the radial direction of the transmission shaft, and the detection rod is a smooth round rod.

[0007] Preferably, the detection rod is fixed on the transmission shaft through the shaft sleeve.

[0008] Preferably, the alarm is an audible and visual alarm.

[0009] Compared with the prior art, the utility model has the beneficial effects that:

[0010] The device detects the rotation of the detection rod through the U-shaped detection switch, so that the broken shaft information of the rotating shaft is sensed in time, and when the broken shaft of the transmission shaft is sensed, the alarm is used to timely send an alarm, so that workers can timely locate the broken shaft position, the technical scheme has simple structure, convenient and efficient use, realizes the monitoring of the state of the transmission shaft, can locate the broken shaft position in the first time, so that the broken shaft position can be repaired quickly, the failure loss of the equipment line can be reduced, and the device has good practical use significance. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 It is a structural schematic view of the utility model.

[0012] In the figure: 1, transmission shaft; 2, detection rod; 3, U-shaped detection switch; 4, alarm. DETAILED DESCRIPTION

[0013] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0014] REFERENCE Figure 1 A broken shaft alarm device for a chain type equipment transmission shaft 1, comprising a transmission shaft 1, a plurality of detection rods 2 are fixedly arranged on the outer side of the transmission shaft 1, a plurality of U-shaped detection switches 3 are fixedly installed on the lower side of the transmission shaft 1 through mounting seats, and the U-shaped detection switches 3 are electrically connected with an alarm 4.

[0015] In view of the problems that the existing transmission shaft 1 of the chain type equipment has broken shaft and it is difficult to troubleshoot the broken shaft, the technical scheme sets a broken shaft detection device for the transmission shaft 1, specifically, the detection rod 2 is fixedly installed on the outer side of the transmission shaft 1, the U-shaped detection switch 3 is correspondingly installed on the lower side of the detection rod 2, the detection rod 2 can be driven to rotate when the transmission shaft 1 rotates normally, the detection rod 2 passes through the U-shaped detection switch 3, the running state of the transmission shaft 1 can be detected through the U-shaped detection switch 3, when the transmission shaft 1 is broken, the detection rod 2 cannot pass through the U-shaped detection switch 3, at this time, the transmission of the transmission shaft 1 fails, the U-shaped detection switch 3 transmits information to the alarm 4, and the alarm 4 generates an alarm, so that the position of the broken shaft can be timely excluded.

[0016] In the scheme, the central control system can obtain the torque of the transmission system, the U-shaped detection switch 3 can also obtain the frequency of the detection rod 2 passing through the U-shaped detection switch 3 when detecting the rotation of the transmission shaft 1, and the running stability of the transmission shaft 1 can be detected by comparing the torque of the transmission system and the running frequency of the detection rod 2.

[0017] Further, there is a gap between the upper end of the U-shaped detection switch 3 and the transmission shaft 1, and the lower end of the detection rod 2 extends into the U-shaped groove of the U-shaped detection switch 3.

[0018] Through the technical scheme, the upper end of the U-shaped detection switch 3 is spaced from the transmission shaft 1, and the two are as close as possible without touching, and the detection rod 2 is as short as possible while ensuring that it can extend into the inside of the U-shaped detection switch 3, thereby reducing the wind resistance of the detection rod 2 during rotation.

[0019] Further, the detection rod 2 is arranged in the radial direction of the transmission shaft 1, and the detection rod 2 is a smooth round rod.

[0020] Through the technical scheme, the detection rod 2 is a smooth round rod, which is used to reduce the running resistance of the detection rod 2.

[0021] Further, the detection rod 2 is fixed on the transmission shaft 1 by a shaft sleeve.

[0022] The detection rod 2 is fixedly installed on the transmission shaft 1 by a shaft sleeve, which is convenient for installation and fixation, and can be easily removed. The detection rod 2 itself can be a conductor, and the U-shaped detection switch 3 is an electromagnetic induction type. The detection rod 2 recognizes the passing of the detection rod 2 through the electromagnetic induction of the U-shaped detection switch 3. In another embodiment, the U-shaped detection switch 3 is installed with an object recognition sensor, and the rotation of the detection rod 2 is sensed by machine vision.

[0023] Further, the alarm 4 is an audible and visual alarm 4.

[0024] Through the technical scheme, the audible and visual alarm 4 can respond in time when the transmission shaft 1 is broken, and the audible and visual alarm 4 can remind workers to check by emitting sound and light information, so as to quickly find the broken transmission shaft 1.

[0025] Working principle: The transmission shaft 1 is fixedly installed with the detection rod 2 on the outer side, and the lower side of the detection rod 2 is correspondingly installed with the U-shaped detection switch 3. The transmission shaft 1 can drive the detection rod 2 to rotate, thereby driving the detection rod 2 to pass through the U-shaped detection switch 3, and finally detecting and judging the running state of the transmission shaft 1 through the U-shaped detection switch 3. When the U-shaped detection switch 3 cannot sense the rotation of the detection rod 2, the alarm 4 issues an alarm to timely remind workers to determine the broken shaft position, and timely repair the broken shaft, thereby avoiding the blocking of the silicon wafer on the equipment line, and greatly reducing the production loss.

[0026] In the description of the present application, the terms "first", "second", are used only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, for example, two, three, etc., unless otherwise explicitly specified.

[0027] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. Furthermore, different embodiments or examples described in the present application and the features of different embodiments or examples can be combined by those skilled in the art without contradiction, if possible.

[0028] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A chain-type equipment drive shaft breakage alarm device, characterized in that: The transmission shaft is externally fixed with a group of detection rods, and the lower side of the transmission shaft is fixedly installed with a group of U-shaped detection switches through mounting seats, and the U-shaped detection switches are electrically connected with alarm.

2. The chain drive shaft breakage alarm device according to claim 1, characterized in that: There is a gap between the upper end of the U-shaped detection switch and the transmission shaft, and the lower end of the detection rod extends into the U-shaped slot of the U-shaped detection switch.

3. The chain drive shaft breakage alarm device of claim 1, wherein: The detection rod is arranged on the radial direction of the transmission shaft, and the detection rod is a smooth round rod.

4. The chain drive shaft breakage alarm device of claim 1, wherein: The detection rod is fixed on the transmission shaft through a shaft sleeve.

5. The chain drive shaft breakage alarm device of claim 1, wherein: The alarm is an audible and visual alarm.