Cabling machine filler self-adaptive twisting bunching branching plate

By designing a filler adaptive twisting bundle separator in the cabling machine, and adjusting the twist using filler and bundle pre-twisting components, the problems of incomplete cable filling and ellipticity were solved, improving the roundness of the cable and reducing costs.

CN223712481UActive Publication Date: 2025-12-23BAOSHENG SCI & TECH INNOVATION +1
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Patent Information

Application Number
CN202520276091.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-12-23
Estimated Expiration
2035-02-20

AI Technical Summary

Technical Problem

In the existing technology, the filler is dispersed after being combined, which results in the gaps between the cable cores not being filled tightly, affecting the roundness of the cable and possibly causing an elliptical shape, which affects the appearance quality.

Method used

Designed as an adaptive twisting bundle divider for cable winches, the twist of the filler is adjusted by setting filler pre-twisting components and bundle pre-twisting components to ensure the roundness of the cable.

Benefits of technology

It improves the roundness of cable cabling, reduces elliptical patterns, and lowers twisting costs by approximately 10%.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cabling machine filler self-adaptive twisting bunching and branching plate, and relates to the cabling auxiliary technical field, and the bunching and branching plate comprises at least one support plate; the supporting plate connecting seat is mounted at the bottom of the supporting plate; the at least one filler pre-twisting assembly is arranged on the supporting plate in a penetrating manner; the bundle material pre-twisting assembly is installed on the supporting plate, a pre-twisting opening of the bundle material pre-twisting assembly is located on the outer side of the filler pre-twisting assembly, and the bundle material pre-twisting assembly is used for further twisting the filler treated by the filler pre-twisting assembly so as to improve the twisting degree of the filler; and the at least one cable rotary wire inlet assembly is arranged on the supporting plate in a penetrating manner. According to the utility model, the technical problem of low roundness caused by poor twist of the existing cable filler is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of cabling auxiliary technology especially relates to a cabling machine filling material self -adaptation twist bunch wire distribution board. BACKGROUND

[0002] The appearance of the cable is the most intuitive quality impression of the cable product to the customer, and the cable with better roundness can improve the satisfaction of the user to the product. In order to make the cabling core round and improve the appearance quality, the insulation core gap needs to be filled during cabling. The selection of the filling material plays a crucial role in the roundness of the cable.

[0003] The existing filling material is scattered between the distribution hole and the sizing die nozzle after being combined and penetrated, cannot be filled into the core gap in a circular whole, leads to the non-dense filling of the core gap, and affects the roundness of the cabling. Meanwhile, the filling rope covers the surface of the insulation core, and further affects the accurate judgment of the surface defect of the insulation core. Some cables are in an elliptical shape during the cabling filling process, that is, the maximum value and the minimum value of the outer diameter of the cable at the same cross section position differ by about 1 mm, which finally leads to the roundness of the cable. SUMMARY

[0004] The utility model discloses a cabling machine filling material self -adaptation twist bunch wire distribution board, solve the technical problem that the twist of the cable filling material of prior art is poor and leads to low roundness.

[0005] The application discloses a cabling machine filling material self -adaptation twist bunch wire distribution board, which comprises:

[0006] At least one supporting plate;

[0007] A supporting plate connecting seat is installed at the bottom of the supporting plate;

[0008] At least one filling material pre-twist assembly is arranged through the supporting plate;

[0009] At least one filling material pre-twist assembly is arranged through the supporting plate; The pre-twist opening of the material pre-twist assembly is located outside the filling material pre-twist assembly, and the material pre-twist assembly is used for further twisting the filling material treated by the filling material pre-twist assembly to improve the twist of the filling material.

[0010] At least one cable rotating wire feeding assembly is arranged through the supporting plate.

[0011] The application designs the cabling machine filling material self -adaptation twist bunch wire distribution board, that is, is divided into a plurality of pre-twist assemblies, is used for adjusting the twist of the filling material, thereby can guarantee the roundness of the whole cable.

[0012] On the basis of the above technical scheme, the application embodiment can also be improved as follows:

[0013] Further, the bundle pre-twisting assembly comprises:

[0014] a base;

[0015] a movable connecting piece mounted on the base;

[0016] a connecting rod having one end movably mounted on the movable connecting piece;

[0017] a connecting rod base mounted on the other end of the connecting rod;

[0018] a plurality of bundle pre-twisting movable pieces penetratingly mounted inside the connecting rod base, and the bundle pre-twisting movable pieces are spacedly distributed on the connecting rod base, and the beneficial effect of this step is that the twisting degree can be adjusted through the plurality of bundle pre-twisting movable pieces, i.e., the twisting degree is further improved.

[0019] Further, a plurality of mounting holes matched with the connecting rod are spacedly provided on the connecting rod base, and the beneficial effect of this step is that the subsequent fine adjustment is facilitated through the plurality of mounting holes.

[0020] Further, the movable connecting piece comprises a first lifting ring and a second lifting ring, the first lifting ring is mounted on the top of the base, and the first lifting ring is movably connected with the second lifting ring, and the second lifting ring is mounted on the end of the connecting rod, and the beneficial effect of this step is that the size consistency can be better ensured through the connection mode of the lifting ring.

[0021] Further, the diameter of the first lifting ring is L1, the diameter of the second lifting ring is L2, the length of the connecting rod is L3, and the sum of the lengths of the connecting rod and the movable connecting piece is L=L1+L2+L3; the L of all the bundle pre-twisting assemblies is the same, and the beneficial effect of this step is that the product quality can be ensured through the subsequent adjustment of the corresponding size.

[0022] Further, the filler pre-twisting assembly comprises a filler pre-twisting movable piece, and the filler pre-twisting movable piece is penetratingly arranged on the support plate;

[0023] The cable rotating in-line assembly comprises a cable in-line movable piece, and the cable in-line movable piece is penetratingly arranged on the support plate;

[0024] The filler pre-twisting movable piece, the cable in-line movable piece, and the bundle pre-twisting movable piece are bearing pieces, and the beneficial effect of this step is that the rotation of the subsequent corresponding material is facilitated through the corresponding movable pieces.

[0025] Further, the center line of the filler pre-twisting movable piece is parallel to the center line of the cable in-line movable piece, and the beneficial effect of this step is that the subsequent in-line operation is facilitated.

[0026] Furthermore, the pre-twisting movable part of the filler corresponds one-to-one with the pre-twisting movable part of the bundle material. The beneficial effect of this step is that multiple movable parts cooperate with each other to form a one-to-one corresponding relationship.

[0027] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:

[0028] 1. This application improves the twist of the filler by setting up a filler pre-twisting component and a bundle pre-twisting component, thereby enhancing the roundness of the cable and reducing the occurrence of elliptical shapes during the cable formation process.

[0029] 2. This application achieves adaptive twisting through a pre-twisting assembly, reducing twisting costs by approximately 10%. Attached Figure Description

[0030] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0031] Figure 1 This is a schematic diagram of the structure of the adaptive twisting bundle separator for the cable-making machine filler according to a specific embodiment of the present invention;

[0032] Figure 2 for Figure 1 A schematic diagram of the pre-twisting assembly for the bundled material;

[0033] Figure label:

[0034] 1-Support plate; 2-Fill pre-twisting assembly; 3-Bundle pre-twisting assembly; 4-Cable rotating inlet assembly;

[0035] 101-Support plate connector;

[0036] 201 - Filler pre-twisting movable part;

[0037] 301-Base; 302-Modible connector; 303-Connecting rod; 304-Connecting rod seat; 305-Pre-twisting component for bundled material; 306-Mounting hole; 307-First lifting ring; 308-Second lifting ring;

[0038] 401 - Cable inlet moving parts. Detailed Implementation

[0039] The embodiments of the technical scheme of the utility model will be described below in detail with reference to the drawings. The following embodiments are only used to more clearly illustrate the technical scheme of the utility model, and therefore only serve as examples, and cannot be used to limit the protection scope of the utility model.

[0040] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in the present application should be understood in their ordinary sense by those skilled in the art to which the utility model belongs.

[0041] In the present application, unless otherwise specified and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection; it can be directly connected, or indirectly connected through an intermediate medium; it can be the communication inside two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0042] In order to better understand the above technical scheme, the above technical scheme will be described in detail below with reference to the drawings and specific embodiments.

[0043] Embodiment:

[0044] As shown in Figure 1 , 2 The application embodiment discloses a filling self-adaptive twisting and bunching wire separating plate of a cabling machine, which is used for completing the pre-twisting of the filling, and further improves the cabling roundness of the cable.

[0045] As shown in Figure 1 , the specific structure of the application comprises:

[0046] At least one support plate 1, a plurality of bolt connection holes are formed in the support plate 1, so that the support plate 1 is conveniently mounted on the base, and a plurality of through holes are further formed in the support plate 1 at intervals, which are used for mounting the subsequent pre-twisting assembly, so as to ensure the twist of the product;

[0047] A support plate connecting seat 101 is mounted at the bottom of the support plate 1, so that the subsequent assembly of the application embodiment is facilitated, and the bottom of the support plate 1 is inverted T-shaped, so that the assembly is facilitated;

[0048] At least one filling pre-twisting assembly 2 is arranged through the support plate 1, which is used for pre-twisting operation, and further twisting is performed in cooperation with the subsequent bunching pre-twisting assembly, or untwisting is performed according to the need;

[0049] At least one strand pre-twisting assembly 3 is installed on the support plate 1, and the pre-twisting opening of the strand pre-twisting assembly 3 is located outside the filler pre-twisting assembly 2, and the two are matched with each other, that is, after the filler is processed by the filler pre-twisting assembly, it will enter the strand pre-twisting assembly 3 for the next operation, specifically, it is twisted to increase the twist of the filler;

[0050] At least one cable rotating in-line assembly 4 is arranged through the support plate 1, which is convenient for subsequent cooperation with the cable laying machine to realize the twisting or untwisting operation.

[0051] Further described in the application, the twist can adjust the quality of the cable product, and the strand separating plate can cooperate with the twist adjustment to avoid the center filling displacement caused by filling without tension, thereby affecting the roundness of the cable as a whole.

[0052] Specifically, as shown in Figure 2 The strand pre-twisting assembly 3 in the application comprises:

[0053] The base 301 can be welded and fixed on the support plate, or can be bolted, and the structure is preferably a base with a triangular longitudinal section;

[0054] The movable connecting piece 302 is installed on the base 301, which is used to fix the position for subsequent twisting;

[0055] The connecting rod 303 is movably installed at one end of the movable connecting piece 302, which is used to fix the position for twisting;

[0056] The connecting rod seat 304 is installed at the other end of the connecting rod 303, which is convenient for installing the subsequent corresponding strand pre-twisting movable piece 305;

[0057] A plurality of strand pre-twisting movable pieces 305 are installed through the inside of the connecting rod seat 304, and the strand pre-twisting movable pieces 305 are distributed on the connecting rod seat 304, and the twist can be further adjusted by the plurality of strand pre-twisting movable pieces 305, wherein the strand pre-twisting movable pieces 305 can have different sizes, which can adapt to different needs.

[0058] In order to realize fine adjustment, a plurality of mounting holes 306 matched with the connecting rod 303 are arranged on the connecting rod seat 304, so as to fine adjust the distance.

[0059] Further to the connecting rod 303 of the present application, the connecting rod in the present application can be used to adjust the gap, i.e. the distance between the distribution plate and the subsequent mechanism, and can be adapted to the filling effect between different specifications and different fillers, thereby ensuring the roundness of the product.

[0060] In order to better ensure the distance, the movable connecting piece 302 comprises a first lifting ring 307 and a second lifting ring 308, the first lifting ring 307 is installed on the top of the base 301, and the first lifting ring 307 is movably connected with the second lifting ring 308, and the second lifting ring 308 is installed on the end of the connecting rod 303; specifically, the connecting mode of the lifting ring can better control the distance.

[0061] Specifically, the diameter of the first lifting ring 307 is L1, the diameter of the second lifting ring 308 is L2, the length of the connecting rod is L3, and the sum of the lengths of the connecting rod 303 and the movable connecting piece 302 is L=L1+L2+L3; all the L of the filler pre-twisting assembly 3 are the same, which can ensure that the distance is the same.

[0062] Further to the value of L, if L is too large, the corresponding part of the filler pre-twisting movable piece 305 will extend into the twisting die, and the cable is prone to wire explosion; if L is too small, the twist of the filler will not be enough, and the filler is prone to be fluffy. Therefore, the preferred range of L is 5-10 cm.

[0063] Further to the movable connecting piece 302 of the present application, the movable connecting piece 302 in the present application is in the form of a lifting ring, which is convenient to disassemble, for example, some special-shaped conductors do not need filler, which is better for disassembly; and the lifting ring can ensure that the size of L does not change too much during work, and can better control the value of L, thereby ensuring the quality of the product.

[0064] In order to ensure the strength of the connecting rod base 304 itself, the connecting rod base 304 in the present application is provided with a reinforcing rib, which can ensure stability.

[0065] Further to the internal result, the filler pre-twisting assembly 2 comprises a filler pre-twisting movable piece 201, and the filler pre-twisting movable piece 201 is penetratingly arranged on the support plate 1;

[0066] The cable rotating wire feeding assembly 4 comprises a cable wire feeding movable piece 401, and the cable wire feeding movable piece 401 is penetratingly arranged on the support plate 1;

[0067] The filler pre-twisting movable piece 201, the cable wire feeding movable piece 401 and the filler pre-twisting movable piece 305 are bearing pieces, specifically, the bearing piece is a deep groove ball bearing, and the specific assembly method is the existing assembly method, which is convenient for the corresponding material to be sent from one side of the support plate 1 to the other side.

[0068] In order to better ensure that the subsequent corresponding material can better cooperate, the center line of the filler pre-twisting movable part 2 and the center line of the cable incoming movable part 401 are parallel.

[0069] The filler pre-twisting movable part 201 corresponds to the bundle pre-twisting movable part 305 one by one, so that each filler can be further twisted, thereby ensuring the twist of the filler.

[0070] Further description is made to the working process of the application: when entering the filler pre-twisting assembly, the filler is initially pre-twisted, and the filler is rotated from a strip to a belt; when passing through the connecting rod and entering the bundle pre-twisting movable part 305, the belt-shaped filler is rotated to be circular along the internal bearing, thereby achieving the pre-twisting function.

[0071] The application further discloses a cable-laying machine filler self-adaptive twisting method, that is, the aforementioned cable-laying machine filler self-adaptive twisting bundle dividing plate is used for twisting operation, so that the twist can be ensured, thereby ensuring the roundness of the cable.

[0072] Specifically, the aforementioned cable-laying machine filler self-adaptive twisting bundle dividing plate is used for twisting, and the specific steps include the following steps:

[0073] S1: the filler is sent into the filler pre-twisting movable part to be pre-twisted, and then is sent into the bundle pre-twisting movable part to be twisted, and after completion, is sent into the fixed mold;

[0074] S2: the cable is taken out from the cable laying machine and sent to the cable incoming movable part, and after being twisted or untwisted, is sent into the parallel line mold, and finally is sent into the traction machine, and after the cable is laid, is sent into the winding disc.

[0075] Specifically, the twisting and untwisting mode in the step S2 is achieved by adjusting the rotation angle of the cable laying machine; when the inclination angle of the cable laying machine is increased, the twisting is achieved; and when the inclination angle of the cable laying machine is reduced, the untwisting is achieved.

[0076] In the specification of the utility model, a large number of specific details are explained. However, it can be understood that the embodiments of the utility model can be practiced without these specific details. In some examples, well-known methods, structures and techniques are not shown in detail, so as not to obscure the understanding of the specification.

[0077] In the description of the present specification, the description referring to the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. Furthermore, the person skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples, without contradiction.

[0078] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should be covered in the scope of the claims and the specification of the present application.

Claims

1. A cable-forming machine filler adaptive twisting bundle separator, characterized in that, include: At least one support plate; A support plate connecting seat is installed at the bottom of the support plate; At least one filler pre-twisting assembly is disposed through the support plate; At least one bundle pretwisting assembly is mounted on the support plate, and the pretwisting port of the bundle pretwisting assembly is located outside the filler pretwisting assembly. The bundle pretwisting assembly is used to further twist the filler after it has been processed by the filler pretwisting assembly to improve the twist of the filler. At least one cable rotating inlet assembly is disposed through the support plate.

2. The adaptive twisting bundle separator for cable-making machine filler according to claim 1, characterized in that, The pre-twisting assembly for the bundled material includes: Base; The movable connector is installed on the base; One end of the connecting rod is movably mounted on the movable connector. A connecting rod seat is installed at the other end of the connecting rod; Multiple pre-twisted material components are installed through the inside of the connecting rod seat, and the pre-twisted material components are spaced apart on the connecting rod seat.

3. The adaptive twisting bundle separator for cable-making machine filler according to claim 2, characterized in that, The connecting rod seat is provided with a plurality of mounting holes spaced apart to mate with the connecting rod.

4. The adaptive twisting bundle separator for cable-making machine filler according to claim 2, characterized in that, The movable connector includes a first lifting ring and a second lifting ring. The first lifting ring is installed on the top of the base and is movably connected to the second lifting ring. The second lifting ring is installed at the end of the connecting rod.

5. The adaptive twisting bundle separator for cable-making machine filler according to claim 4, characterized in that, The diameter of the first lifting ring is L1, the diameter of the second lifting ring is L2, the length of the connecting rod is L3, and the sum of the lengths of the connecting rod and the movable connecting piece is L = L1 + L2 + L3; the length L of all the pre-twisted bundle components is the same.

6. The adaptive twisting bundle separator for cable-making machine filler according to claim 2, characterized in that, The filler pre-twisting assembly includes a filler pre-twisting movable component, which is disposed through the support plate. The cable rotary inlet assembly includes a cable inlet movable component, which is disposed through the support plate; The pre-twisted filler, cable inlet, and pre-twisted bundle components are bearing components.

7. The adaptive twisting bundle separator for cable-making machine filler according to claim 6, characterized in that, The centerline of the pre-twisted filler component is parallel to the centerline of the cable inlet component.

8. The adaptive twisting bundle separator for cable-making machine filler according to claim 6, characterized in that, The pre-twisting movable part of the filler corresponds one-to-one with the pre-twisting movable part of the bundle material.