Three-umbrella type anti-icing glass composite insulator
By designing a three-umbrella type anti-icing glass composite insulator and using specific materials and structures, the problem of reduced insulation performance of insulators in cold and harsh environments was solved, achieving stable operation and improved safety of insulators under different climatic conditions.
Patent Information
- Application Number
- CN202422885937.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Existing insulators are susceptible to icing in cold regions, leading to a decrease in insulation performance. Furthermore, their performance is unstable in high-temperature, humid, or polluted environments, affecting the safe operation of the power system.
Design a three-umbrella anti-icing glass composite insulator, including a steel cap, a glass umbrella disc, a disc-shaped suspension insulator, a composite umbrella cover, and an anti-icing umbrella edge. It uses glass fiber reinforced resin insulation material and is equipped with an anti-UV layer, a heat insulation layer, and an insulation reinforcement layer. The anti-icing umbrella edge reduces ice adhesion and enhances insulation performance and stability.
It improves the reliability of insulators in cold and harsh weather, reduces the risk of insulation performance degradation and flashover caused by icing, ensures the safe and stable operation of the power system, reduces the risk of mechanical damage, and improves the adaptability and service life of insulators.
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Figure CN223712503U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of insulator, more specifically, the utility model relates to a three-umbrella type anti-icing glass composite insulator. BACKGROUND
[0002] In the power system, the insulator is an important insulating component, used for supporting and fixing the conductor, and keeping the conductor insulated from the grounding components such as towers, and the insulator is an indispensable component in high-voltage transmission and distribution lines, and is closely related to the development of the electric power industry.
[0003] Through the search, the patent with the announcement number CN217361268U discloses a shed skirt type composite insulator, aiming at the problem that when manufacturing multi-layer shed skirts through the existing shed skirt structure, if integrally formed, the technical difficulty of the mold is large, the yield is low, if single body is formed and then connected for the second time, the connecting surface is difficult to connect, often causing the transition structure of the connecting part to be conspicuous, and the connection quality is difficult to guarantee, by optimizing the shed skirt structure, the shed skirt satisfying the requirement of extending the creepage distance is provided, and the production is convenient, and the generality is good, the shortcomings of the existing shed skirt in production and generalization are made up, and the composite insulator with the additional shed skirt is reasonably connected.
[0004] In cold regions, the insulator is easily affected by icing, and the above-mentioned insulator often has poor anti-icing effect, and cannot effectively reduce the adhesion of ice, when the insulator surface is iced, the insulating performance is reduced, and even flashover accidents are caused, at the same time, the insulator may be affected by external environmental factors during long-term operation, such as high temperature, humidity or pollution, etc., resulting in the reduction of insulating performance, and affecting the safe operation of the power system. UTILITY MODEL CONTENTS
[0005] In order to overcome the problems and defects in the prior art, the utility model provides a three-umbrella type anti-icing glass composite insulator to solve the problems in the background art.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a three-umbrella type anti-icing glass composite insulator, comprising a steel cap, the bottom of the steel cap is fixedly connected with a glass umbrella disc, a fixing groove is formed in the top surface of the steel cap, and a locking pin is fixedly installed in the fixing groove;
[0007] The steel cap and the glass umbrella disc are fixedly connected with a disc type suspension insulating part inside, the disc type suspension insulating part is fixedly connected with a composite umbrella sleeve outside, the composite umbrella sleeve is fixedly connected with an anti-icing umbrella edge on one side, and steel legs are installed inside the steel cap and the glass umbrella disc.
[0008] Preferably, the disc type suspension insulating part is made of glass fiber reinforced resin insulating material.
[0009] Preferably, the composite umbrella cover is sequentially provided with an anti-ultraviolet layer, a heat insulation layer and an insulation enhancement layer from outside to inside.
[0010] Preferably, the thickness of the insulation enhancement layer, the anti-ultraviolet layer and the heat insulation layer increases sequentially.
[0011] Preferably, the anti-ultraviolet layer is a silicon rubber material added with a nano-sized ultraviolet absorber, and the heat insulation layer can be a ceramic fiber material.
[0012] Preferably, the insulation enhancement layer is a glass fiber reinforced resin insulation material doped with conductive fibers.
[0013] Preferably, the edge of the glass umbrella disc is arc-shaped.
[0014] The technical effects and advantages of the utility model are as follows:
[0015] The disc-type suspension insulation piece, the composite umbrella cover and the anti-icing umbrella edge are arranged to form a three-umbrella structure, the disc-type suspension insulation piece is made of a glass fiber reinforced resin insulation material, which provides good insulation performance for the overhead line, prevents current leakage to the grounding components such as towers, ensures the safe operation of the power system, the insulation enhancement layer in the composite umbrella cover is made of a glass fiber reinforced resin insulation material doped with conductive fibers, which provides additional insulation protection for the insulator and enhances the overall insulation performance; on the other hand, the conductive fibers can uniformly distribute the electric field, improve the stability of the insulation performance, and the anti-icing umbrella edge can reduce the adhesion of ice, prevent the formation of ice on the surface of the insulator, improve the reliability of the insulator in cold weather, reduce the decline in insulation performance and the risk of flashover caused by icing, and the composite umbrella cover is wrapped outside the disc-type suspension insulation piece, which protects the insulation piece and increases the creepage distance.
[0016] The heat insulation layer reduces the loss of internal heat in cold environments, prevents icing problems caused by excessively low temperature, the arc-shaped edge of the glass umbrella disc reduces wind resistance and vibration, reduces the risk of mechanical damage caused by wind, reduces the maintenance frequency, the heat insulation layer prevents heat transfer to the internal structure of the insulator in high-temperature environments, avoids performance decline of the disc-type suspension insulation piece and other internal components caused by excessively high temperature, and makes the insulator adapt to different climate environments; the overall structure design of the insulator enables it to operate stably in harsh weather conditions, such as cold and high-temperature environments, and improves the reliability of the power system. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a schematic diagram of the bottom view structure of the utility model.
[0019] Figure 3 This is a partial cross-sectional view of the front of this utility model.
[0020] Figure 4 For the present utility model Figure 3 Enlarged structural diagram at point A in the middle.
[0021] The attached diagram is labeled as follows: 1. Steel cap; 2. Glass umbrella disc; 3. Fixing groove; 4. Locking pin; 5. Disc-shaped suspension insulation component; 6. Composite umbrella cover; 7. Anti-icing umbrella edge; 8. Steel foot; 9. Anti-UV layer; 10. Heat insulation layer; 11. Insulation reinforcement layer. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] As attached Figures 1-4 The three-umbrella type anti-icing glass composite insulator shown includes a steel cap 1, a glass umbrella plate 2 fixedly connected to the bottom of the steel cap 1, a fixing groove 3 opened on the top surface of the steel cap 1, and a locking pin 4 fixedly installed inside the fixing groove 3.
[0024] A disc-shaped suspension insulating component 5 is fixedly connected inside the steel cap 1 and the glass umbrella tray 2. A composite umbrella cover 6 is fixedly connected to the outside of the disc-shaped suspension insulating component 5. An anti-icing umbrella edge 7 is fixedly connected to one side of the composite umbrella cover 6. Steel feet 8 are installed inside both the steel cap 1 and the glass umbrella tray 2.
[0025] As attached Figure 3 As shown, the disc-shaped suspension insulator 5 is made of glass fiber reinforced resin insulation material to ensure insulation effect.
[0026] As attached Figure 3 , 4 As shown, the composite umbrella cover 6 has an anti-ultraviolet layer 9, a heat insulation layer 10, and an insulation reinforcement layer 11 arranged sequentially from the outside to the inside. The thickness of the insulation reinforcement layer 11, the anti-ultraviolet layer 9, and the heat insulation layer 10 increases sequentially, thereby improving the performance of the composite umbrella cover 6.
[0027] As attached Figure 4 As shown, the UV-resistant layer 9 is made of silicone rubber with added nano-level UV absorbers, and the heat insulation layer 10 can be made of ceramic fiber to enhance the UV resistance and further improve the heat insulation performance.
[0028] As attached Figure 4As shown, the insulating reinforcement layer 11 is a glass fiber reinforced resin insulating material doped with conductive fibers, used to uniformly distribute the electric field and improve the insulation performance.
[0029] As attached Figures 1-3 As shown, the edge of the glass umbrella disk 2 is arc-shaped to reduce wind resistance and reduce vibration caused by wind.
[0030] Working principle of this utility model: In use, the three-umbrella type anti-icing glass composite insulator provided by this utility model has a steel cap 1 located at the top of the insulator, serving a connecting and fixing function. Together with the glass umbrella disc 2, it encloses the internal disc-shaped suspension insulator 5 and steel feet 8. A fixing groove 3 on the top surface is used to install locking pins 4, ensuring the insulator is firmly fixed to the overhead line. The glass umbrella disc 2 is fixedly connected to the bottom of the steel cap 1, increasing the creepage distance of the insulator and improving insulation performance. Its curved edges reduce wind resistance and vibration caused by wind. The fixing groove 3 provides an installation position for the locking pins 4, ensuring the stability of the locking pin installation. The locking pins 4 are made of high-strength, corrosion-resistant material, improving the reliability of the connection between the insulator and the overhead line. The disc-shaped suspension insulator 5 is made of glass fiber reinforced resin insulation material and is the core insulation component of the insulator, providing excellent insulation performance for the overhead line and preventing current leakage.
[0031] The UV-resistant layer 9, located on the outermost layer of the composite umbrella sleeve 6, is made of silicone rubber with added nano-level UV absorbers. Its function is to absorb and block UV rays, preventing their aging effects on the internal materials of the composite umbrella sleeve 6 and the disc-type suspension insulator 5, thus extending the insulator's service life. The heat insulation layer 10, made of ceramic fiber, is located between the UV-resistant layer 9 and the insulation reinforcement layer 11. Its main function is to prevent heat transfer to the internal structure of the insulator in high-temperature environments, avoiding performance degradation of internal components such as the disc-type suspension insulator 5 due to excessive temperature. In cold environments, it reduces internal heat loss, preventing problems such as icing due to low temperatures. This is achieved through the insulation reinforcement layer 11. The glass fiber reinforced resin insulation material, incorporating conductive fibers, is located in the innermost layer of the composite umbrella sleeve 6. This provides additional insulation protection for the insulator, enhancing its overall insulation performance. Furthermore, the incorporated conductive fibers evenly distribute the electric field, improving the stability of the insulation performance. The anti-icing umbrella edge 7 reduces ice adhesion, preventing ice formation on the insulator surface and improving the insulator's reliability in cold weather. The steel feet 8, installed inside the steel cap 1 and the glass umbrella disc 2, connect the conductors. Their surface is galvanized to prevent rust, and the connection points with the steel cap 1 and the glass umbrella disc 2 are sealed to prevent moisture ingress, ensuring the insulator's insulation performance.
[0032] In overhead lines, the three-umbrella anti-icing glass composite insulator is firmly fixed to the tower by steel cap 1 and locking pin 4. The disc-shaped suspension insulator 5 provides the main insulation performance and prevents current leakage to grounding components such as the tower. The various layers in the composite umbrella sleeve 6 work together. The UV-resistant layer 9 protects the internal materials from UV damage. The heat insulation layer 10 regulates the internal temperature of the insulator. The insulation reinforcement layer 11 further improves the insulation performance. The anti-icing umbrella edge 7 prevents ice formation in cold weather, reducing the risk of insulation performance degradation and flashover caused by icing. The arc-shaped edge of the glass umbrella disc 2 reduces wind resistance and vibration. The steel feet 8 ensure a reliable connection with the conductor. All parts of the structure work together to ensure the safe and stable operation of the power system.
[0033] In conclusion, the above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A three-umbrella type anti-icing glass composite insulator, comprising a steel cap (1), characterized in that: The bottom of the steel cap (1) is fixedly connected to a glass umbrella plate (2), and a fixing groove (3) is opened on the top surface of the steel cap (1). A locking pin (4) is fixedly installed inside the fixing groove (3). The steel cap (1) and the glass umbrella tray (2) are fixedly connected with a disc-shaped suspension insulating component (5). A composite umbrella cover (6) is fixedly connected to the outside of the disc-shaped suspension insulating component (5). An anti-icing umbrella edge (7) is fixedly connected to one side of the composite umbrella cover (6). Steel feet (8) are installed inside both the steel cap (1) and the glass umbrella tray (2).
2. The three-umbrella type anti-icing glass composite insulator according to claim 1, characterized in that: The disc-shaped suspension insulator (5) is made of glass fiber reinforced resin insulation material.
3. The three-umbrella type anti-icing glass composite insulator according to claim 1, characterized in that: The composite umbrella cover (6) is provided with an anti-ultraviolet layer (9), a heat insulation layer (10) and an insulation reinforcement layer (11) from the outside to the inside.
4. The three-umbrella type anti-icing glass composite insulator according to claim 3, characterized in that: The thicknesses of the insulation reinforcement layer (11), the UV protection layer (9), and the heat insulation layer (10) increase sequentially.
5. The three-umbrella type anti-icing glass composite insulator according to claim 1, characterized in that: The edge of the glass umbrella disc (2) is arc-shaped.
Citation Information
Patent Citations
Umbrella skirt type composite insulator
CN217361268U