High-capacity air-core reactor base insulating cylinder structure
By introducing epoxy resin cylinder walls and plates into the base insulation cylinder, combined with hexagonal rods and other structures, the problem of insufficient mechanical strength of conventional base insulation cylinders in large-capacity power equipment is solved, achieving high mechanical strength and stability, preventing deformation and oil leakage, and improving the safety and reliability of electrical equipment.
Patent Information
- Application Number
- CN202520043871.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-09
AI Technical Summary
Conventional base insulation cylinders are insufficient to meet the mechanical strength requirements of large-capacity or long-distance power equipment. They are prone to deformation and oil leakage under long-term working conditions, which leads to a decline in insulation performance and poses safety hazards.
The cylinder wall and plate are made of epoxy resin, combined with hexagonal rods, chassis, diverging arms, and diagonal bracing arms to enhance mechanical strength. The bolt holes are stably fixed and prevented from loosening through movable rings, blocks, connecting rods, limiting and locking structures.
It improves the mechanical strength and stability of the base insulation cylinder, prevents deformation and oil leakage, ensures the safety and reliability of electrical equipment, and reduces costs.
Smart Images
Figure CN223712566U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of base insulation cylinder technology, and more specifically, to a base insulation cylinder structure for a large-capacity hollow reactor. Background Technology
[0002] The base insulation cylinder plays a crucial role in electrical insulation and mechanical support in power systems, ensuring the safe operation and stability of power equipment. As part of the insulation structure, the base insulation cylinder ensures effective insulation between conductive components, which is essential for preventing leakage current and electric shock accidents, and helps improve the safety and reliability of the equipment. In addition, it also plays a mechanical support role, which can withstand the weight of the hollow reactor body and external mechanical stress, ensuring the stability and safety of power equipment.
[0003] Currently, conventional base insulation cylinders can meet the insulation requirements of most electrical equipment. However, for high-capacity or long-distance transported power equipment, the hollow structure of conventional base insulation cylinders is difficult to achieve the required mechanical strength. Therefore, they are prone to deformation under long-term working conditions, leading to oil leakage, reduced insulation performance, and potential safety hazards such as short circuits in power equipment.
[0004] To address the aforementioned issues, this application provides a base insulation cylinder structure for a large-capacity hollow reactor. Utility Model Content
[0005] The technical solution for the insulating cylinder structure of a large-capacity hollow reactor base provided in this application is as follows:
[0006] An insulating cylinder structure for a large-capacity hollow reactor base includes an epoxy resin cylinder wall. An epoxy resin plate is fixedly connected to the top of the epoxy resin cylinder wall. A first outer ring is fixedly fitted onto the outer wall of the epoxy resin plate and the top outer wall of the epoxy resin cylinder wall. The inner cavity of the first outer ring has four uniformly spaced and through-hole first bolt holes. A second outer ring is fixedly fitted onto the bottom outer wall of the epoxy resin cylinder wall. The inner cavity of the second outer ring has four uniformly spaced and through-hole second bolt holes. The four second bolt holes and the first bolt holes are symmetrically distributed on the upper and lower sides of the outer surface of the epoxy resin cylinder wall. An auxiliary component is provided between the first outer ring and the second outer ring, and the auxiliary component is located on the outside of the epoxy resin cylinder wall. A hexagonal rod is fixedly connected to the center of the bottom of the epoxy resin plate. A base plate is fixedly connected to the bottom of the hexagonal rod, and the base plate is flush with the bottom of the epoxy resin cylinder wall. Six diverging arms are uniformly fixedly connected to the outer circumference of the hexagonal rod. A diagonal brace is fixedly connected to the end of each diverging arm away from the hexagonal rod. One end of each diagonal brace is fixedly connected to the bottom of the epoxy resin plate, and the other end of each diagonal brace is fixedly connected to the inner wall of the epoxy resin cylinder wall.
[0007] Through the above technical solutions, the chassis can increase the support area at the bottom of the hexagonal rod, thereby improving the support stability performance.
[0008] Furthermore, the epoxy resin cylinder wall has a cylindrical hollow cylinder structure, and both the epoxy resin cylinder wall and the epoxy resin plate are made of epoxy glass fiber wound and cast.
[0009] Furthermore, the auxiliary component includes a movable ring that is slidably fitted onto the outer wall of the middle part of the epoxy resin cylinder. A first stop is provided above the movable ring, and a second stop is provided below the movable ring. A connecting rod is fixedly connected to one end face of the first stop and the second stop. One end of each connecting rod is fixedly connected to the outer surface of the movable ring. A limit structure is provided on the inner side of the movable ring, and a locking structure is provided on one side of the top of the movable ring.
[0010] Through the above technical solution, the connecting rod achieves the fixed connection between the first stop, the second stop, and the movable ring.
[0011] Furthermore, there are four of each of the first and second blocks, and each of the first and second blocks is staggered with each of the first and second bolt holes. The four first blocks are all close to the bottom of the first outer ring, while the four second blocks are all close to the top of the second outer ring.
[0012] Through the above technical solution, the first stop and the second stop can respectively achieve the function of abutting and restricting the openings of the first bolt hole and the second bolt hole.
[0013] Furthermore, the limiting structure includes an embedded groove for the inner sidewall of the movable ring, wherein the inner wall of the embedded groove is slidably fitted with a limiting ring, and the limiting ring is fixedly fitted to the outer wall of the epoxy resin cylinder wall in the middle.
[0014] Through the above technical solution, the limiting structure achieves a rotational limiting support function for the entire moving circle.
[0015] Furthermore, the locking structure includes a fixed plate fixedly installed on one side of the top of the movable ring. A rod is slidably sleeved through the upper side of the fixed plate. A pull block is fixedly connected to one end of the rod. A spring is fixedly connected to the end of the pull block facing the rod. The spring is located outside one side of the rod, and the end of the spring facing away from the pull block is fixedly connected to the outer surface of the fixed plate. A first insertion hole is movably inserted into the side of the rod facing away from the pull block. The first insertion hole is opened at the outer end of the epoxy resin cylinder wall.
[0016] Furthermore, the locking structure also includes two insertion holes II opened at the outer end of the epoxy resin cylinder wall, and the two insertion holes II are respectively located on both sides of the horizontal position of insertion hole I.
[0017] Through the above technical solution, the locking structure can achieve the positioning function of different active position states of the active circle.
[0018] In summary, this application includes the following beneficial technical effects:
[0019] (1) In this application, the epoxy resin cylinder wall and epoxy resin plate are provided to form the main body of the base insulation cylinder for electrical equipment. At the same time, the hexagonal rod, chassis, diverging arm and diagonal support wall are provided on the inner side of the epoxy resin cylinder wall and epoxy resin plate. With the limitation of the materials of the two, the overall base insulation cylinder has high mechanical strength, safe operation and long service life. It also has the characteristics of light weight, low cost and low loss. It also prevents deformation, oil leakage and problems affecting insulation performance under long-term working conditions.
[0020] (2) In this application, the first outer ring, the first bolt hole, the second outer ring, and the second bolt hole provided on the epoxy resin cylinder wall and the outer end of the epoxy resin plate are beneficial to the overall base insulating cylinder for connection and assembly with electrical equipment at the usage position. At the same time, the movable ring, the first stop, the second stop, the connecting rod, the limiting structure, and the locking structure provided between the first outer ring and the second outer ring can achieve the abutment-type restriction effect on the bolt parts assembled at the first bolt hole and the second bolt hole, thereby preventing the bolt parts from loosening due to long-term use. Attached Figure Description
[0021] Figure 1 This is one of the overall structural schematic diagrams of an embodiment of this application;
[0022] Figure 2 This is a second schematic diagram of the overall structure of an embodiment of this application;
[0023] Figure 3 This is a partial semi-exploded view of an embodiment of this application;
[0024] Figure 4 For the purposes of this application Figure 1 Enlarged view of point A in the middle.
[0025] Explanation of the labels in the diagram:
[0026] 1. Epoxy resin cylinder wall; 2. Epoxy resin board; 3. First outer ring; 4. First bolt hole; 5. Second outer ring; 6. Second bolt hole; 7. Hexagonal rod; 8. Chassis; 9. Diverging arm; 10. Diagonal brace arm; 11. Movable ring; 12. First stop block; 13. Second stop block; 14. Connecting rod; 15. Embedded ring groove; 16. Limiting ring; 17. Fixing plate; 18. Insert rod; 19. Pull block; 20. Spring; 21. Insertion hole one; 22. Insertion hole two. Detailed Implementation
[0027] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0028] In the description of this application, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0029] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0030] Example:
[0031] This application discloses an insulating cylinder structure for a large-capacity hollow reactor base. Please refer to [link / reference]. Figure 1 and Figure 2The system includes an epoxy resin cylinder wall 1, an epoxy resin plate 2 fixedly connected to the top of the epoxy resin cylinder wall 1, a first outer ring 3 fixedly fitted onto the outer wall of the epoxy resin plate 2 and the top outer wall of the epoxy resin cylinder wall 1, four first bolt holes 4 uniformly and through the inner circumference of the first outer ring 3, a second outer ring 5 fixedly fitted onto the outer wall of the bottom end of the epoxy resin cylinder wall 1, four second bolt holes 6 uniformly and through the inner circumference of the second outer ring 5, and the four second bolt holes 6 and the first bolt holes 4 are symmetrically distributed on the upper and lower sides of the outer surface of the epoxy resin cylinder wall 1, and an auxiliary component is provided between the first outer ring 3 and the second outer ring 5, and the auxiliary component is located on the ring... On the outer side of the epoxy resin cylinder wall 1, a hexagonal rod 7 is fixedly connected to the center of the bottom of the epoxy resin plate 2. A base plate 8 is fixedly connected to the bottom of the hexagonal rod 7, and the base plate 8 is flush with the bottom of the epoxy resin cylinder wall 1. Six diverging arms 9 are evenly fixedly connected to the outer circumference of the hexagonal rod 7. Each diverging arm 9 is fixedly connected to a diagonal brace 10 at the end away from the hexagonal rod 7. One end of each diagonal brace 10 is fixedly connected to the bottom of the epoxy resin plate 2, and the other end of each diagonal brace 10 is fixedly connected to the inner wall of the epoxy resin cylinder wall 1. The epoxy resin cylinder wall 1 has a cylindrical hollow cylinder structure, and both the epoxy resin cylinder wall 1 and the epoxy resin plate 2 are made of epoxy glass fiber wound and cast.
[0032] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 The auxiliary components include a movable ring 11 that is slidably mounted on the outer wall of the middle part of the epoxy resin cylinder wall 1. A first stop 12 is provided above the movable ring 11, and a second stop 13 is provided below the movable ring 11. A connecting rod 14 is fixedly connected to one end face of the first stop 12 and the second stop 13. One end of each connecting rod 14 is fixedly connected to the outer surface of the movable ring 11. A limit structure is provided on the inner side of the movable ring 11, and a locking structure is provided on one side of the top of the movable ring 11. There are four first stops 12 and four second stops 13. Each first stop 12 and each second stop 13 is staggered with each first bolt hole 4 and each second bolt hole 6. The four first stops 12 are close to the bottom of the first outer ring 3, and the four second stops 13 are close to the top of the second outer ring 5.
[0033] The limiting structure includes an embedded groove 15 that is embedded in the inner side wall of the middle part of the movable ring 11. The inner wall of the embedded groove 15 is slidably sleeved with a limiting ring 16, while the limiting ring 16 is fixedly sleeved on the outer wall of the middle part of the epoxy resin cylinder wall 1.
[0034] The locking structure includes a fixed plate 17 fixedly installed on one side of the top of the movable ring 11. A rod 18 is slidably sleeved through the upper side of the fixed plate 17. A pull block 19 is fixedly connected to one end of the rod 18. A spring 20 is fixedly connected to the end face of the pull block 19 facing the rod 18. The spring 20 is located outside one side of the rod 18, and the end of the spring 20 facing away from the pull block 19 is fixedly connected to the outer surface of the fixed plate 17. A first insertion hole 21 is movably inserted into the side of the rod 18 facing away from the pull block 19. The first insertion hole 21 is opened at the outer end of the epoxy resin cylinder wall 1. The locking structure also includes two second insertion holes 22 opened at the outer end of the epoxy resin cylinder wall 1. The two second insertion holes 22 are respectively located on both sides of the horizontal position of the first insertion hole 21. With the setting of the two second insertion holes 22, the positioning operation after the movable ring 11 is rotated in both directions can be facilitated, thereby improving the flexibility of use.
[0035] The implementation principle of this embodiment is as follows: During use, the entire assembly is in a fully assembled state. Each first bolt hole 4 on the first outer ring 3 allows for the fixed assembly of the base insulating cylinder with the supported electrical equipment via external bolts. Similarly, each second bolt hole 6 on the second outer ring 5 allows for the fixed assembly of the base insulating cylinder on the plane of its intended use via external bolts. After the fixed assembly is completed, the pull block 19 can be manually pulled out, causing the spring 20 to stretch, thereby indirectly disengaging one end of the insertion rod 18 from the insertion hole 21. Then, the movable ring 11 is... The outer wall of the epoxy resin cylinder 1 is rotated (clockwise or counterclockwise) so that the insertion rod 18 corresponds to one of the insertion holes 22 before insertion. At this time, each first stop 12 and second stop 13 is driven by the movable ring 11 to move to the port of each first bolt hole 4 and second bolt hole 6, thereby achieving the contact restriction of each installed bolt part and preventing loosening due to long-term use. During the passive rotation of the movable ring 11, the rotational bearing and limiting work of itself is achieved through the rotational cooperation of the embedded ring groove 15 and the limiting ring 16.
[0036] During the process of supporting electrical equipment, the overall base insulating cylinder effectively ensures its own support stability performance by limiting the materials of the epoxy resin cylinder wall 1 and epoxy resin board 2, as well as the auxiliary support of the hexagonal rod 7, chassis 8 and each diverging arm 9 and diagonal brace arm 10 on the inner side of the two. Among them, after the epoxy resin cylinder wall 1 and epoxy resin board 2 are produced, their inner and outer surfaces need to be dried and then coated with two coats of epoxy varnish for moisture protection.
[0037] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A large-capacity hollow reactor base insulating cylinder structure comprising an epoxy resin cylinder wall (1), characterized in that: The top of the epoxy resin cylinder wall (1) is fixedly connected with an epoxy resin plate (2), the outer wall of the epoxy resin plate (2) and the top outer wall of the epoxy resin cylinder wall (1) are jointly and fixedly sleeved with a first outer ring (3), the inner cavity of the first outer ring (3) is uniformly and throughly provided with four first bolt holes (4), the outer wall of the bottom of the epoxy resin cylinder wall (1) is fixedly sleeved with a second outer ring (5), the inner cavity of the second outer ring (5) is uniformly and throughly provided with four second bolt holes (6), and the four second bolt holes (6) and the first bolt holes (4) are symmetrically distributed on the upper and lower sides of the outside of the epoxy resin cylinder wall (1), an auxiliary assembly is arranged between the first outer ring (3) and the second outer ring (5), and the auxiliary assembly is arranged on the outside of the epoxy resin cylinder wall (1), the center of the bottom of the epoxy resin plate (2) is fixedly connected with a hexagonal rod (7), the bottom of the hexagonal rod (7) is fixedly connected with a bottom disc (8), the bottom disc (8) is flush with the bottom of the epoxy resin cylinder wall (1), the outer wall of the hexagonal rod (7) is uniformly fixedly connected with six divergent arms (9), one end of each divergent arm (9) away from the hexagonal rod (7) is fixedly connected with an inclined support arm (10), one end of each inclined support arm (10) is fixedly connected with the bottom of the epoxy resin plate (2), and the other end of each inclined support arm (10) is fixedly connected with the inner wall of the epoxy resin cylinder wall (1).
2. A large-capacity air-core reactor base insulator structure according to claim 1, characterized in that: The epoxy resin cylinder wall (1) is a hollow cylindrical structure, and the epoxy resin cylinder wall (1) and the epoxy resin plate (2) are both formed by winding and pouring epoxy glass filaments.
3. The large capacity air-core reactor base insulator structure of claim 1, wherein: The auxiliary assembly comprises a movable ring (11) slidably sleeved on the middle outer wall of the epoxy resin cylinder wall (1), a first stop block (12) is arranged above the movable ring (11), a second stop block (13) is arranged below the movable ring (11), the opposite end faces of the first stop block (12) and the second stop block (13) are both fixedly connected with a connecting rod (14), one end of each connecting rod (14) is fixedly connected with the outer surface of the movable ring (11), a limiting structure is arranged at the inner side of the movable ring (11), and a locking structure is arranged at one side of the top of the movable ring (11).
4. A large capacity air-core reactor base insulator structure according to claim 3, characterized in that: The first stop block (12) and the second stop block (13) are both provided with four, and each first stop block (12) and each second stop block (13) are respectively and alternately distributed with each first bolt hole (4) and each second bolt hole (6), the four first stop blocks (12) are all close to the bottom of the first outer ring (3), and the four second stop blocks (13) are all close to the top of the second outer ring (5).
5. A large capacity air-core reactor base insulator structure according to claim 3, characterized in that: The limiting structure comprises an embedded ring groove (15) embedded in the middle inner side wall of the movable ring (11), a limiting ring (16) is slidably sleeved on the inner wall of the embedded ring groove (15), and the limiting ring (16) is fixedly sleeved and arranged on the outer wall of the middle of the epoxy resin cylinder wall (1).
6. A large capacity air-core reactor base insulator structure according to claim 3, characterized in that: The locking structure includes a fixed plate (17) fixedly installed on one side of the top of the movable ring (11). A rod (18) is slidably sleeved through the upper side of the fixed plate (17). A pull block (19) is fixedly connected to one end of the rod (18). A spring (20) is fixedly connected to the end face of the pull block (19) facing the rod (18). The spring (20) is located outside one side of the rod (18), and the end of the spring (20) facing away from the pull block (19) is fixedly connected to the outer surface of the fixed plate (17). A first insertion hole (21) is movably inserted into the side of the rod (18) facing away from the pull block (19). The first insertion hole (21) is opened at the outer end of the epoxy resin cylinder wall (1).
7. A large capacity air-core reactor base insulator structure according to claim 6, characterized in that: The locking structure also includes two insertion holes (22) opened at the outer end of the epoxy resin cylinder wall (1), and the two insertion holes (22) are located on both sides of the horizontal position of the insertion hole (21).