Flexible substrate clamping jig and processing equipment
By designing a flexible substrate clamping fixture and using a tensioning component to keep the flexible substrate taut, the wrinkling problem in the processing of flexible perovskite photovoltaic cells was solved, improving manufacturing efficiency and separation convenience, and realizing efficient production of flexible perovskite photovoltaic cells.
Patent Information
- Application Number
- CN202423282430.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Flexible perovskite photovoltaic cells are prone to wrinkles during processing due to the use of flexible substrates, which affects the uniformity of the thin film. Furthermore, the flexible substrate is difficult to separate from the glass plate after processing, resulting in low manufacturing efficiency.
Design a flexible substrate clamping fixture, including a base, a first clamping component, a stretching component, and a second clamping component. The stretching component drives the second clamping component away from the first clamping component, so that the flexible substrate is stretched and attached to the glass plate, keeping it taut, avoiding adhesive bonding, and making it easy to separate.
It effectively reduces the probability of wrinkles during processing, improves manufacturing efficiency, and the flexible substrate and glass plate are easy to separate, which improves the production efficiency of flexible perovskite photovoltaic cells and the reusability of glass plates.
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Figure CN223712748U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of flexible perovskite photovoltaic cell manufacturing, in particular to a flexible substrate clamping jig and processing equipment. BACKGROUND
[0002] The perovskite photovoltaic cell is mainly composed of a substrate, a bottom electrode, an electron transport layer, a perovskite light-absorbing layer, a hole transport layer, and a top electrode. In the perovskite photovoltaic cell process, each layer of material needs to be stacked on the substrate. However, the flexible perovskite photovoltaic cell uses a flexible substrate, which is prone to wrinkles during processing, affecting the uniformity of the thin film.
[0003] The main solution at present is to use glue to stick the flexible substrate to the glass plate, so that the flexible substrate remains unfolded, and then the material is stacked on the flexible substrate. After the process is completed, due to the glue, the flexible substrate and the glass plate are not easy to separate, resulting in low manufacturing efficiency of the flexible perovskite photovoltaic cell. CONTENT OF THE INVENTION
[0004] The main purpose of the present application is to provide a flexible substrate clamping jig and processing equipment to improve the manufacturing efficiency of the flexible perovskite photovoltaic cell.
[0005] To achieve the above-mentioned purpose, the present application provides a flexible substrate clamping jig applied to clamp the flexible substrate of the flexible perovskite cell, which comprises:
[0006] A base is provided with a mounting position for placing a glass plate, and the mounting position has opposite first and second sides;
[0007] A first clamping assembly is located on the first side of the mounting position, mounted on the base, and used to clamp the first side edge of the flexible substrate;
[0008] A stretching assembly is located on the second side of the mounting position and is drivingly connected to the base; and
[0009] A second clamping assembly is mounted on the stretching assembly and used to clamp the second side edge of the flexible substrate;
[0010] The stretching assembly drives the second clamping assembly away from the first clamping assembly.
[0011] In a possible embodiment of the present application, the stretching assembly comprises:
[0012] A stretching body is slidingly connected to the base, and the second clamping assembly is mounted on the stretching assembly; and
[0013] A driving member is in transmission connection with the stretching main body and abuts against the base to move the second clamping assembly away from the first clamping assembly.
[0014] In a possible implementation of the present application, the stretching main body is provided with a threaded hole.
[0015] The driving member is provided with a thread and is in threaded connection with the threaded hole; one end of the driving member penetrates through the threaded hole and abuts against the base.
[0016] In a possible implementation of the present application, the threaded hole is provided with a plurality of holes spaced along the length direction of the stretching main body, and the driving member is provided with a plurality of driving members corresponding to the plurality of threaded holes; the driving member is a bolt.
[0017] In a possible implementation of the present application, the base is provided with a sliding part, the stretching main body is provided with a sliding groove, the sliding part is inserted into the sliding groove and slides relative to the sliding groove.
[0018] In a possible implementation of the present application, the base is in the form of a plate, two sliding parts are provided on the side of the base away from the first clamping assembly, and the two sliding parts are spaced apart and each extends in a direction away from the first clamping assembly.
[0019] The stretching main body is located between the two sliding parts, and each side of the stretching main body opposite to each other is provided with a sliding groove, and the openings of the two sliding grooves are arranged opposite to each other, and the two sliding grooves correspond to the two sliding parts.
[0020] In a possible implementation of the present application, the first clamping assembly is connected to the base by a bolt and clamps the first side of the flexible substrate with the base.
[0021] The second clamping assembly is connected to the base by a bolt and clamps the second side of the flexible substrate with the base.
[0022] In a possible implementation of the present application, one surface of the base is concave to form an installation groove, and the installation groove forms the installation site.
[0023] In a possible implementation of the present application, the bottom of the installation groove is provided with a plurality of lightening holes.
[0024] The present application also provides a processing device, which comprises:
[0025] a processing device for processing a flexible perovskite battery; and
[0026] The flexible substrate clamping jig as described above is used to carry the flexible substrate.
[0027] In the flexible substrate clamping jig provided in the present application, the mounting position of the base is used to place the glass plate, the first clamping assembly and the second clamping assembly are used to clamp the first side edge and the second side edge of the flexible substrate respectively, the second clamping assembly is driven to move away from the first clamping assembly by the stretching assembly, the flexible substrate is stretched in a stretching manner, the flexible substrate is attached to the glass plate, the flexible substrate is in a taut state, the probability of wrinkle in the processing process can be reduced, the flexible substrate and the glass plate can be easily separated without gluing in the whole process, and thus the manufacturing efficiency of the flexible perovskite photovoltaic cell can be effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor based on the structures shown in the drawings.
[0029] Figure 1 The structural schematic diagram of the flexible substrate clamping jig of an embodiment of the present application clamping the flexible substrate;
[0030] Figure 2 The structural schematic diagram of the flexible substrate clamping jig of an embodiment of the present application;
[0031] Figure 3 The structural schematic diagram of the flexible substrate clamping jig of an embodiment of the present application; Figure 2 The structural explosion diagram of the flexible substrate clamping jig in the present application;
[0032] Figure 4 The schematic diagram of the processing equipment of the present application.
[0033] Explanation of reference numerals:
[0034] 1000, processing equipment; 100, flexible substrate clamping jig; 10, base; 10a, mounting position; 10b, weight-reducing hole; 11, sliding part; 30, first clamping assembly; 50, stretching assembly; 51, stretching main body; 51a, threaded hole; 51b, sliding groove; 53, driving piece; 70, second clamping assembly; 300, processing device; 2000, flexible substrate.
[0035] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION
[0036] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by a person of ordinary skill in the art without creative effort are within the scope of protection of the present application.
[0037] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative positional relationship, motion condition, etc. between components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications also change accordingly.
[0038] In addition, if the embodiments of the present application involve descriptions such as "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of the various embodiments can be combined with each other, but it must be based on the fact that a person of ordinary skill in the art can realize it, and when the combination of technical solutions contradicts each other or cannot be realized, it should be considered that the combination of technical solutions does not exist and is not within the scope of protection claimed by the present application.
[0039] The present application provides a flexible substrate clamping jig, aiming to improve the manufacturing efficiency of flexible perovskite photovoltaic cells.
[0040] The specific structure of the flexible substrate clamping jig of the present application will be described below:
[0041] For reference Figures 1 to 3 In a possible embodiment of the present application, the flexible substrate 2000 applied to clamp a flexible perovskite cell includes a base 10, a first clamping assembly 30, a stretching assembly 50, and a second clamping assembly 70. The base 10 is provided with a mounting position 10a for placing a glass plate, and the mounting position 10a has opposite first and second sides. The first clamping assembly 30 is located on the first side of the mounting position 10a, is mounted on the base 10, and is used to clamp the first side edge of the flexible substrate 2000. The stretching assembly 50 is located on the second side of the mounting position 10a, and is drivingly connected to the base 10. The second clamping assembly 70 is mounted on the stretching assembly 50, and is used to clamp the second side edge of the flexible substrate 2000. The stretching assembly 50 drives the second clamping assembly 70 to move away from the first clamping assembly 30.
[0042] It can be understood that, in the flexible substrate clamping jig 100 provided in the present application, the mounting position 10a of the base 10 is used to place the glass plate, the first clamping assembly 30 and the second clamping assembly 70 are respectively used to clamp the first side edge and the second side edge of the flexible substrate 2000, the second clamping assembly 70 is driven to move away from the first clamping assembly 30 by the stretching assembly 50, the flexible substrate 2000 is stretched in a stretching manner, the flexible substrate 2000 is attached to the glass plate, the flexible substrate 2000 is in a taut state, the probability of wrinkles generated in the processing process can be reduced, no gluing is required in the whole process, and the flexible substrate 2000 and the glass plate can be easily separated, so that the manufacturing efficiency of the flexible perovskite photovoltaic cell can be effectively improved. In addition, since no gluing is required, the glass plate can be reused without gluing treatment.
[0043] In actual application, the stretching assembly 50 can include a stretching body 51 and a bolt, the stretching body 51 is provided with a threaded hole 51a, the bolt is threadedly connected with the threaded hole 51a, one end of the bolt abuts against the base 10, and rotating the bolt can drive the stretching body 51 to move away from the base 10, so as to drive the second clamping assembly 70 to tension the flexible substrate 2000; the stretching assembly 50 can also directly drive the second clamping assembly 70 to tension the flexible substrate 2000 by a pneumatic cylinder; the stretching assembly 50 can also drive the second clamping assembly 70 to tension the flexible substrate 2000 by other effective manners.
[0044] In actual application, the first clamping assembly 30 can be connected with the base 10 by a bolt to clamp the first side edge of the flexible substrate 2000; the first clamping assembly 30 can also be provided with a pneumatic clamping finger to clamp the first side edge of the flexible substrate 2000; the first clamping assembly 30 can also clamp the first side edge of the flexible substrate 2000 by other effective manners. Similarly, the second clamping assembly 70 can be connected with the base 10 by a bolt to clamp the second side edge of the flexible substrate 2000; the second clamping assembly 70 can also be provided with a pneumatic clamping finger to clamp the second side edge of the flexible substrate 2000; the second clamping assembly 70 can also clamp the second side edge of the flexible substrate 2000 by other effective manners.
[0045] In combination with Figure 2 and Figure 3 In a possible implementation of the present application, the stretching assembly 50 includes a stretching body 51 and a driving member 53, the stretching body 51 is slidingly connected to the base 10, and the second clamping assembly 70 is mounted to the stretching assembly 50. The driving member 53 is drivingly connected to the stretching body 51 and abuts against the base 10, so as to drive the second clamping assembly 70 to move away from the first clamping assembly 30.
[0046] In this way, the driving member 53 drives the stretching body 51 to move, so that the second clamping assembly 70 moves, the flexible substrate 2000 is tensioned, and the stretching body 51 is stably moved along the determined sliding track by being slidably connected to the base 10.
[0047] With reference to Figure 2 and Figure 3 In a possible implementation of the present application, the stretching body 51 is provided with a threaded hole 51a. The driving member 53 is provided with a thread and is threadedly connected to the threaded hole 51a. One end of the driving member 53 penetrates through the threaded hole 51a and abuts against the base 10.
[0048] In this way, by threadedly connecting the driving member 53 and the threaded hole 51a, one end of the driving member 53 abuts against the base 10, and rotating the driving member 53 can drive the stretching body 51 to move away from the base 10, so that the second clamping assembly 70 tension the flexible substrate 2000. In this way, the moving precision is relatively high, and the stretching can be finely adjusted.
[0049] With reference to Figure 2 and Figure 3 In a possible implementation of the present application, the threaded hole 51a is spaced apart along the length direction of the stretching body 51, the driving member 53 is provided with a plurality of driving members 53, and the plurality of driving members 53 are one-to-one correspondingly arranged with the plurality of threaded holes 51a. The driving member 53 is a bolt.
[0050] By spacing a plurality of threaded holes 51a along the length direction of the stretching body 51, the plurality of driving members 53 can conveniently adjust the tensioning force of the different positions of the first side edge of the flexible substrate 2000. The driving member 53 is a bolt, which is a standard part, can effectively reduce the cost, and is convenient to screw and operate.
[0051] For example, three driving members 53 and three threaded holes 51a of the stretching body 51 can be arranged, compared with one driving member 53 and one threaded hole 51a of the stretching body 51, the tensioning force of the different positions of the flexible substrate 2000 can be adjusted. In actual application, two driving members 53 and two threaded holes 51a of the stretching body 51 can also be arranged, or other numbers of driving members 53 and the stretching body 51 can be arranged, and the number is greater than one.
[0052] With reference to Figure 3In a possible implementation of the present application, the base 10 is provided with sliding portions 11, the stretching body 51 is provided with sliding grooves 51b, the sliding portions 11 are inserted into the sliding grooves 51b and slide relative to the sliding grooves 51b. In this way, the stretching body 51 is connected to the base 10 in a sliding manner through the sliding cooperation between the sliding portions 11 and the sliding grooves 51b, and the sliding grooves 51b are stable and reliable in structure and easy to manufacture.
[0053] With reference to Figure 2 and Figure 3 In a possible implementation of the present application, the base 10 is in the form of a plate, and two sliding portions 11 are provided on the side of the base 10 away from the first clamping assembly 30. The two sliding portions 11 are arranged at intervals, and each sliding portion 11 extends in a direction away from the first clamping assembly 30. The stretching body 51 is located between the two sliding portions 11, and each side of the stretching body 51 opposite to the other side is provided with a sliding groove 51b. The openings of the two sliding grooves 51b are arranged opposite to each other, and the two sliding grooves 51b are arranged in one-to-one correspondence with the two sliding portions 11.
[0054] Since the rotational displacement of the two ends of the stretching body 51 is greater than the rotational displacement of the middle part of the stretching body 51 at the same rotational angle, and the two ends of the stretching body 51 are respectively provided with sliding grooves 51b, the distance between the two sliding grooves 51b is large, and the sliding grooves 51b are of the same precision. In this way, the stretching body 51 is less likely to rotate, and the stability of sliding is improved. In addition, the openings of the two sliding grooves 51b are arranged opposite to each other, that is, the first opening of the sliding groove 51b faces the sliding portion 11 close to it, and the second opening of the sliding groove 51b faces the sliding portion 11 close to it. In this way, the sliding portion 11 can be more easily inserted into the groove, thereby facilitating the installation of the stretching body 51 on the base 10.
[0055] With reference to Figure 2 and Figure 3 In a possible implementation of the present application, the first clamping assembly 30 is connected to the base 10 by means of bolts and clamps the first side of the flexible substrate 2000 together with the base 10. The second clamping assembly 70 is connected to the base 10 by means of bolts and clamps the second side of the flexible substrate 2000 together with the base 10. In this way, the clamping is achieved through the bolt connection, and the structure is simple and stable and reliable.
[0056] With reference to Figure 2 and Figure 3 In a possible implementation of the present application, one surface of the base 10 is concave and forms an installation groove, which forms an installation site 10a. In this way, the glass plate can be effectively positioned and installed.
[0057] With reference to Figure 2 and Figure 3In a possible implementation of the present application, the groove bottom of the mounting groove is provided with a plurality of lightening holes 10b. In this way, the lightening holes 10b not only reduce the weight of the entire flexible substrate clamping jig 100, but also save materials, thereby reducing costs.
[0058] The present application also provides a processing equipment 1000, which is combined with reference to Figure 2 Figure 3 Figure 4 The processing equipment 1000 includes a processing device 300 and a flexible substrate clamping jig 100. The processing device 300 is used to process a flexible perovskite battery. The flexible substrate clamping jig 100 is used to carry a flexible substrate 2000. The specific structure of the flexible substrate clamping jig 100 is referred to the above-mentioned embodiments. Since the processing equipment 1000 adopts all the technical solutions of the above-mentioned embodiments, it at least has all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be repeated here.
[0059] The processing device 300 is used to process a flexible perovskite battery, which means adding materials on the flexible substrate 2000 to realize one of the processes of manufacturing a flexible perovskite battery. Specifically, it includes but is not limited to one or more of the following: laminating an electron transport layer, a perovskite light absorption layer, a hole transport layer, and a top electrode.
[0060] It can be understood that by using the flexible substrate clamping jig 100 to clamp the flexible substrate 2000, the flexible substrate 2000 does not need to be glued to a glass plate, nor does it need to be separated after the process. Therefore, the manufacturing efficiency of the flexible perovskite photovoltaic battery can be improved.
[0061] In an embodiment, the processing device 300 can be a coating device. In another embodiment, the processing device 300 can also be a deposition device. In other embodiments, the processing device 300 can also be other effective process devices.
[0062] The above-mentioned is only the preferred embodiment of the present application, and does not limit the patent scope of the present application. Any equivalent structural transformation made by using the content of the present application specification and drawings, or direct / indirect application in other related technical fields is included in the patent protection scope of the present application.
Claims
1. A flexible substrate clamping jig characterized by, A flexible substrate clamping jig for clamping a flexible perovskite cell, the flexible substrate clamping jig comprising: a base provided with a mounting position for receiving a glass plate, the mounting position having opposite first and second sides; a first clamping assembly located at the first side of the mounting position, mounted to the base, and configured to clamp a first side edge of the flexible substrate; a stretching assembly located at the second side of the mounting position, drivingly connected to the base; and a second clamping assembly mounted to the stretching assembly and configured to clamp a second side edge of the flexible substrate; wherein the stretching assembly drives the second clamping assembly away from the first clamping assembly.
2. The flexible substrate clamping jig according to claim 1, wherein The stretching assembly comprises: a stretching body slidingly connected to the base, the second clamping assembly being mounted to the stretching assembly; and a driving member drivingly connected to the stretching body and abutting against the base to drive the second clamping assembly away from the first clamping assembly.
3. The flexible substrate clamping jig of claim 2, wherein The stretching body is provided with a threaded hole; The driving member is provided with a thread and is threadedly connected to the threaded hole; wherein one end of the driving member passes through the threaded hole and abuts against the base.
4. The flexible substrate clamping jig of claim 3, wherein The threaded hole is spaced apart along the length direction of the stretching body, and the driving member is provided with a plurality of driving members corresponding to the plurality of threaded holes; wherein the driving member is a bolt.
5. The flexible substrate clamping jig of claim 2, wherein The base is provided with a sliding portion, and the stretching body is provided with a sliding groove, the sliding portion is inserted into the sliding groove and slides relative to the sliding groove.
6. The flexible substrate clamping jig of claim 5, wherein The base is in the form of a plate, and two sliding portions are protrudingly provided on the side of the base away from the first clamping assembly, the two sliding portions are spaced apart, and each sliding portion extends in a direction away from the first clamping assembly; The stretching body is located between the two sliding portions, and each side of the stretching body opposite to each other is provided with a sliding groove, the openings of the two sliding grooves are arranged opposite to each other, and the two sliding grooves correspond to the two sliding portions.
7. The flexible substrate clamping jig of claim 5, wherein The first clamping assembly is connected to the base by a bolt and clamps the first side edge of the flexible substrate with the base; The second clamping assembly is connected to the base by a bolt and clamps the second side edge of the flexible substrate with the base.
8. The flexible substrate clamping fixture of claim 1, wherein, One surface of the base is recessed with a mounting groove, and the mounting groove forms the mounting position.
9. The flexible substrate clamping fixture of claim 8, wherein, The bottom of the mounting groove is provided with a plurality of weight-reducing holes.
10. A processing apparatus characterized by comprising: comprising: a processing device for processing a flexible perovskite cell; and the flexible substrate clamping jig according to any one of claims 1 to 9, the flexible substrate clamping jig being configured to carry a flexible substrate.