Portable high-precision cable crimping device
By designing a portable cable crimping device, a tight connection between the cable and the crimping jaws is achieved through a sleeve and pressing mechanism, which solves the problems of large size and heavy weight of existing devices and improves the portability and connection quality of cable crimping.
Patent Information
- Application Number
- CN202520220520.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-11
AI Technical Summary
Existing cable crimping devices are bulky and heavy, requiring external power or hydraulic power sources, making them inconvenient to carry and use in special environments such as the field, high altitude, and confined spaces, thus affecting work efficiency.
A portable high-precision cable crimping device was designed, including a crimping box, crimping jaws, a display screen, a pressing block, and an internal pressing and crimping mechanism. The device achieves a tight connection between the cable and the crimping jaws through a sleeve and pressing method. The arc-shaped crimping block is driven by a spring and a rotating ring to apply pressure from multiple directions, ensuring a tight and stable connection.
It achieves portable, high-precision cable crimping, is simple to operate, occupies little space, is easy to carry and operate, provides high connection quality, and reduces connection problems caused by uneven pressure.
Smart Images

Figure CN223713300U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of electric power engineering, in particular to a portable high-precision cable crimping device. BACKGROUND
[0002] In many fields such as electric power, communication and electronics, cable connection is a key link in system construction. As a common connection method, cable crimping directly affects the electrical performance, mechanical strength and reliability of the system. Good cable crimping can ensure low resistance and high mechanical strength connection between the cable and the terminal, thereby ensuring the stability of signal transmission and the efficiency of power transmission.
[0003] The existing cable crimping device is bulky and heavy, and needs auxiliary equipment such as external power supply or hydraulic source to crimp the cable. It can only crimp the cable in a specific environment. However, due to the volume and weight of such devices, it is inconvenient to carry and use in special environments such as wild, high altitude and narrow space. When crimping is needed outdoors, special transportation tools are needed to transport such devices for on-site crimping, affecting work efficiency and progress.
[0004] Therefore, it is urgent to provide a portable high-precision cable crimping device to solve the above problems. UTILITY MODEL CONTENTS
[0005] The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art and provide a portable high-precision cable crimping device.
[0006] To solve the above technical problems, one technical scheme of the utility model is to provide a portable high-precision cable crimping device, which comprises a crimping box, the front end of the crimping box is slidably connected with a crimping jaw and is provided with a display screen, the rear end of the crimping box is provided with a cable, the top of the crimping box is slidably connected with a pressing block, the bottom of the pressing block is provided with a pressing mechanism, the inside of the crimping box is provided with a crimping mechanism, the inside of the crimping box is provided with a contact type pressure sensor and a power supply, and one side of the crimping box is provided with an interface corresponding to the power supply.
[0007] The utility model is further provided as follows: the inner wall of one end of the crimping jaw is sleeved with the outer wall of one end of the cable.
[0008] Through the above technical scheme, the crimping jaw and the cable are tightly fitted through the sleeving mode, which can better transmit the pressure during the crimping process, and form a reliable mechanical connection between the cable and the crimping jaw and other components.
[0009] The utility model further sets up: the pressing mechanism includes two connecting strips of fixed connection in the bottom of pressing block, the outer wall of two connecting strips all is fixedly connected with fixed plate, the inside fixed connection of pressure joint box has two limit boards, two limit boards and fixed plate all are installed with first spring, one connecting strip's other end fixedly connected with connecting ring.
[0010] Through the above technical scheme, when the downward pressure is applied to the pressing block, the pressing block will drive the two connecting strips at the bottom to move downward together, the fixed plate fixedly connected with the outer wall of the connecting strip will also move downward, since the first spring is installed between the fixed plate and the limit plate, in the process of moving downward of the fixed plate, the first spring will be compressed, thereby generating elastic potential energy, when the external force applied to the pressing block disappears, the first spring will try to restore to the original length, that is, release the elastic potential energy, push the fixed plate and the connecting strip to move upward, so that the pressing block returns to the initial position.
[0011] The utility model further sets up: the inside of limit board is provided with the through hole corresponding with connecting strip.
[0012] Through the above technical scheme, the connecting strip can move up and down in the through hole, the through hole provides a clear path and direction for the movement of the connecting strip, ensures that the connecting strip will not deviate or shake in the movement process, makes the movement of the pressing mechanism more stable and accurate.
[0013] The utility model further sets up: the pressure joint mechanism includes the fixed round piece of installation in the inside of pressure joint box, the front end of fixed round piece is provided with a plurality of sliding slot, a plurality of sliding slot all are connected with sliding strip in the inside, a plurality of sliding strip one end all are fixedly connected with arc pressure joint block, a plurality of sliding strip front end all are fixedly connected with fixed block, a plurality of fixed block bottom all are fixedly connected with second spring, the outer wall of fixed round piece is connected with rotating ring, the front end of rotating ring is provided with a plurality of with sliding strip corresponding sliding slot.
[0014] Through the above technical scheme, when the connecting strip with the connecting ring pushes the rotating ring to rotate, the sliding slot in the front end of the rotating ring will rotate, since the sliding slot corresponds with the sliding strip, so the rotation of the sliding slot will drive the sliding strip to slide radially in the sliding slot, the arc pressure joint block fixedly connected with one end of the sliding strip will approach the cable and the pressure joint jaw along with the movement of the sliding strip, when the arc pressure joint block contacts with the cable and the pressure joint jaw, continue to press to rotate the rotating ring, will make the arc pressure joint block exert pressure on the object to be pressed, thereby realizing the pressure joint operation, when the pressure disappears, the second spring will push the fixed block to move upward, the fixed block will drive the sliding strip to slide reversely in the sliding slot, thereby making the arc pressure joint block away from the object to be pressed, return to the initial position.
[0015] The present invention is further configured such that the outer walls of the plurality of arc-shaped crimping blocks are attached to the outer wall of the crimping jaws.
[0016] Through the above technical solution, multiple arc-shaped crimping blocks fit against the outer wall of the crimping jaws, which can apply pressure to the crimping jaws from multiple directions, making the crimping jaws more uniformly stressed during the crimping process. This ensures a tighter and more stable connection between the cable and the connecting terminal and other components, improves the crimping quality, and reduces connection problems caused by uneven pressure.
[0017] The present invention is further configured such that: a connecting block corresponding to the connecting ring is fixedly connected inside the rotating ring.
[0018] Through the above technical solution, the connecting block links the rotating ring and the connecting ring, enabling the pressing mechanism and the crimping mechanism to work together. When the pressing block of the pressing mechanism is pressed down, the connecting ring can drive the rotating ring to rotate through the connecting block, transmitting the pressing power to the crimping mechanism.
[0019] The beneficial effects of this utility model are as follows:
[0020] 1. This utility model, through the design of a crimping box and the setting of a pressing mechanism and a crimping mechanism inside the crimping box, allows for simple operation when cables need to be crimped. Simply insert the cable and crimping jaws into the crimping box, apply pressure to the pressing mechanism to drive the crimping mechanism to crimp the cable and the crimping mechanism. After the crimping work is completed, the device will reset. The operation is simple, the device is compact, occupies little space, and is easy to carry and operate.
[0021] 2. This utility model, through the design of a crimping mechanism, uses multiple arc-shaped crimping blocks to adhere to the outer wall of the crimping jaws, which can apply pressure to the crimping jaws from multiple directions, making the force on the crimping jaws more uniform during the crimping process. This ensures a tighter and more stable connection between the cable and the connecting terminal and other components, improves the crimping quality, and reduces connection problems caused by uneven pressure. Attached Figure Description
[0022] Figure 1 This is a perspective view of the present utility model;
[0023] Figure 2 This is a side view of the present invention;
[0024] Figure 3 This is a schematic diagram of the internal mechanism of the crimping box of this utility model;
[0025] Figure 4 This is a schematic diagram of the pressing mechanism of this utility model;
[0026] Figure 5 This is a schematic diagram of the crimping mechanism of this utility model.
[0027] In the figure: 1, crimping box; 2, crimping jaw; 3, display screen; 4, cable; 5, pressing block; 6, pressing mechanism; 601, connecting strip; 602, fixed plate; 603, limiting plate; 604, first spring; 605, connecting ring; 7, crimping mechanism; 701, fixed circular block; 702, sliding groove; 703, sliding strip; 704, arc-shaped crimping block; 705, fixed block; 706, second spring; 707, rotating ring; 708, sliding groove; 8, contact pressure sensor; 9, power supply; 10, interface. DETAILED DESCRIPTION
[0028] The advantages and features of the present application will be more apparent from the following detailed description of preferred embodiments of the present application, taken in conjunction with the accompanying drawings, in which:
[0029] Please refer to Figure 1 - Figure 3 A portable high-precision cable crimping device, comprising a crimping box 1, a crimping jaw 2 and a display screen 3 are slidably connected to the front end of the crimping box 1, and a cable 4 is installed at the rear end of the crimping box 1, one end of the crimping jaw 2 is sleeved with the outer wall of one end of the cable 4, and the crimping jaw 2 and the cable 4 are tightly attached through the sleeving mode, which can better transmit pressure during the crimping process, and form a reliable mechanical connection between the cable 4 and the crimping jaw 2 and other components, and a pressing block 5 is slidably connected to the top of the crimping box 1.
[0030] As Figure 4As shown, the bottom of the pressing block 5 is provided with a pressing mechanism 6, the pressing mechanism 6 includes two connecting strips 601 fixedly connected to the bottom of the pressing block 5, the outer walls of the two connecting strips 601 are fixedly connected with fixing plates 602, the inside of the crimping box 1 is fixedly connected with two limiting plates 603, the inside of the limiting plate 603 is provided with a through hole corresponding to the connecting strip 601, the connecting strip 601 can move up and down in the through hole, the through hole provides a clear path and direction for the movement of the connecting strip 601, ensures that the connecting strip 601 will not deviate or shake during movement, makes the movement of the pressing mechanism 6 more stable and accurate, the first spring 604 is installed between the two limiting plates 603 and the fixing plate 602, the other end of one of the connecting strips 601 is fixedly connected with a connecting ring 605, when a downward pressure is applied to the pressing block 5, the pressing block 5 will drive the two connecting strips 601 at the bottom to move downward together, the fixing plate 602 fixedly connected to the outer wall of the connecting strip 601 will also move downward, because the first spring 604 is installed between the fixing plate 602 and the limiting plate 603, during the downward movement of the fixing plate 602, the first spring 604 will be compressed, thereby generating elastic potential energy, when the external force applied to the pressing block 5 disappears, the first spring 604 will try to restore to the original length, that is, release the elastic potential energy, push the fixing plate 602 and the connecting strip 601 to move upward, so that the pressing block 5 returns to the initial position.
[0031] As shown in the figure, Figure 5 The inside of the crimping box 1 is provided with a crimping mechanism 7, the crimping mechanism 7 includes a fixed circular block 701 installed in the inside of the crimping box 1, a plurality of sliding grooves 702 are formed in the front end of the fixed circular block 701, a plurality of sliding strips 703 are slidingly connected in the inside of the plurality of sliding grooves 702, one end of the plurality of sliding strips 703 is fixedly connected with an arc-shaped crimping block 704, the outer wall of the plurality of arc-shaped crimping blocks 704 is attached to the outer wall of the crimping jaw 2, the outer wall of the plurality of arc-shaped crimping blocks 704 attached to the outer wall of the crimping jaw 2 can apply pressure to the crimping jaw 2 from multiple directions, so that the crimping jaw 2 is more evenly stressed during crimping, which can ensure that the connection between the cable 4 and the connecting terminal and other components is more tightly and stably, improve the crimping quality, reduce the problem of poor connection caused by uneven pressure, the front end of the plurality of sliding strips 703 is fixedly connected with a fixed block 705, the bottom of the plurality of fixed blocks 705 is fixedly connected with a second spring 706, the outer wall of the fixed circular block 701 is rotatably connected with a rotating ring 707, a plurality of slide grooves 708 corresponding to the sliding strip 703 are formed in the front end of the rotating ring 707.
[0032] As shown in the figure, Figure 5As shown, when the connecting bar 601 with the connecting ring 605 pushes the rotating ring 707 to rotate, the sliding groove 708 at the front end of the rotating ring 707 will rotate accordingly. Since the sliding groove 708 corresponds to the sliding bar 703, the rotation of the sliding groove 708 will cause the sliding bar 703 to slide radially within the sliding groove 702. The arc-shaped crimping block 704, which is fixedly connected to one end of the sliding bar 703, will move closer to the cable 4 and the crimping jaws 2 as the sliding bar 703 moves. After the arc-shaped crimping block 704 contacts the cable 4 and the crimping jaws 2, pressure will continue to be applied to rotate the rotating ring 707, which will cause the arc-shaped crimping block 704 to apply pressure to the object to be crimped, thereby realizing the crimping operation. When the pressure disappears, the second spring 706 will push the fixed block 705 to move upward, and the fixed block 705 will then cause the sliding bar 703 to slide in the opposite direction within the sliding groove 702, thereby causing the arc-shaped crimping block 704 to move away from the object to be crimped and return to its initial position.
[0033] like Figure 2 As shown, a contact pressure sensor 8 and a power supply 9 are installed inside the crimp box 1, and an interface 10 corresponding to the power supply 9 is provided on one side of the crimp box 1.
[0034] In use, the stripped cable 4 and crimping jaws 2 are inserted into the designated position on the crimping box 1, ensuring that the cable portion of the cable 4 is inside the crimping jaws 2. Then, pressure is applied to the pressing block 5. This pressure causes the two connecting strips 601 at the bottom to move downwards. When the connecting strip 601 with the connecting ring 605 pushes the rotating ring 707 to rotate, the groove 708 at the front end of the rotating ring 707 rotates accordingly. Since the groove 708 corresponds to the sliding strip 703, the rotation of the groove 708 causes the sliding strip 703 to slide radially within the groove 702. The arc-shaped crimping block 704, fixedly connected to one end of the sliding strip 703, moves closer to the cable 4 and crimping jaws 2 as the sliding strip 703 moves. When the arc-shaped crimping block 704 and the cable... After line 4 contacts the crimping jaws 2, continued pressure is applied to rotate the rotating ring 707, which causes the arc-shaped crimping block 704 to apply pressure to the object to be crimped, thereby realizing the crimping operation. At the same time, the connecting strip 601 begins to contact the contact pressure sensor 8, which transmits the pressure value to the display screen 3 so that the operator can easily check the pressure level. When the pressure disappears, the second spring 706 pushes the fixed block 705 to move upward. The fixed block 705 then drives the sliding strip 703 to slide in the opposite direction in the sliding groove 702, thereby causing the arc-shaped crimping block 704 to move away from the object to be crimped and return to its initial position. The first spring 604 attempts to return to its original length, that is, to release elastic potential energy, pushing the fixed plate 602 and the connecting strip 601 to move upward, so that the pressing block 5 returns to its initial position, waiting for the next crimping operation.
[0035] The above merely illustrates the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made according to the content of the present application specification and drawings, are also included in the patent protection scope of the present application.
Claims
1. A portable high-precision cable crimping device, comprising a crimping box (1), characterized in that: The front end of the crimping box (1) is slidably connected to a crimping jaw (2) and a display screen (3). The rear end of the crimping box (1) is equipped with a cable (4). The top of the crimping box (1) is slidably connected to a pressing block (5). The bottom of the pressing block (5) is provided with a pressing mechanism (6). The inside of the crimping box (1) is provided with a crimping mechanism (7). The inside of the crimping box (1) is equipped with a contact pressure sensor (8) and a power supply (9). One side of the crimping box (1) is provided with an interface (10) corresponding to the power supply (9).
2. The portable high-precision cable crimping device according to claim 1, characterized in that: The inner wall of one end of the crimping jaw (2) is fitted onto the outer wall of one end of the cable (4).
3. The portable high-precision cable crimping device according to claim 1, characterized in that: The pressing mechanism (6) includes two connecting strips (601) fixedly connected to the bottom of the pressing block (5). The outer walls of the two connecting strips (601) are fixedly connected to a fixing plate (602). The inside of the pressing box (1) is fixedly connected to two limiting plates (603). A first spring (604) is installed between the two limiting plates (603) and the fixing plate (602). The other end of one of the connecting strips (601) is fixedly connected to a connecting ring (605).
4. The portable high-precision cable crimping device according to claim 3, characterized in that: The limiting plate (603) has through holes inside that correspond to the connecting strip (601).
5. The portable high-precision cable crimping device according to claim 1, characterized in that: The pressing mechanism (7) includes a fixed circular block (701) installed inside the pressing box (1). The front end of the fixed circular block (701) is provided with multiple sliding grooves (702). Sliding strips (703) are slidably connected inside the multiple sliding grooves (702). An arc-shaped pressing block (704) is fixedly connected to one end of the multiple sliding strips (703). A fixing block (705) is fixedly connected to the front end of the multiple sliding strips (703). A second spring (706) is fixedly connected to the bottom of the multiple fixing blocks (705). A rotating ring (707) is rotatably connected to the outer wall of the fixed circular block (701). The front end of the rotating ring (707) is provided with multiple sliding grooves (708) corresponding to the sliding strips (703).
6. The portable high-precision cable crimping device according to claim 5, characterized in that: The outer walls of the plurality of arc-shaped crimping blocks (704) are attached to the outer wall of the crimping jaws (2).
7. A portable high-precision cable crimping device according to claim 5, characterized in that: The rotating ring (707) is internally fixedly connected to a connecting block corresponding to the connecting ring (605).