Polyester monofilament static electricity removing structure convenient to adjust

By designing a sliding lifting mechanism, a guiding structure, and a clamping mechanism, the complex problem of yarn management caused by static electricity in polyester monofilaments was solved. This enabled rapid clamping and tension adjustment of polyester monofilaments, simplified the operation process, reduced labor intensity, and improved production efficiency.

CN223714226UActive Publication Date: 2025-12-23HENAN JIECHENG CHEMICAL FIBER CO LTD
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Patent Information

Application Number
CN202422950615.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-12-23
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

Polyester monofilaments are prone to static electricity during production, which leads to complicated and time-consuming yarn handling. Traditional antistatic structures cannot flexibly adjust the tension, increasing the difficulty of operation and labor intensity.

Method used

By employing a sliding lifting mechanism, a guiding structure, and a clamping mechanism, combined with an electric telescopic cylinder and a servo motor, it achieves rapid clamping, precise movement, and flexible tension adjustment of polyester monofilaments, simplifying the yarn handling process.

Benefits of technology

It significantly reduces operational difficulty and labor intensity, simplifies the yarn management process, meets the tension requirements of different production stages, and improves the efficiency and precision of polyester monofilament production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polyester monofilament static electricity removing structure convenient to adjust. The polyester monofilament static electricity removing structure comprises a base and a static electricity removing oil tank fixed to the base. Compared with the prior art, the polyester monofilament static electricity removing structure convenient to adjust has the advantages that a slidable lifting mechanism, an accurate guiding structure and an efficient clamping mechanism are ingeniously combined, and the polyester monofilament static electricity removing structure aims at achieving rapid clamping and accurate moving of polyester monofilament ends. Therefore, the wire arrangement adjusting process is greatly simplified, and the operation difficulty and the labor intensity are remarkably reduced. Meanwhile, by means of the lifting mechanism driven by the electric telescopic cylinder and the servo motor, the polyester monofilament tension degree adjusting device has the capability of flexibly adjusting the tension degree of the polyester monofilaments so as to meet the strict requirements for the tension degree in different production stages. The problem of wire arrangement in the prior art is solved, and efficient and accurate production of polyester monofilaments is powerfully guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to polyester monofilament static electricity removing technical field especially polyester monofilament static electricity removing structure convenient to adjust. BACKGROUND

[0002] In the production and processing process, polyester monofilament is long and easy to produce static electricity, which leads to complex and time-consuming process. The traditional method needs the operator to draw polyester monofilament from the spinning station one by one, bypass the static electricity removing oil tank and other obstacles, and then connect with the subsequent guiding or winding equipment. In this process, the winding, knotting caused by static electricity and the error of manual operation greatly increase the difficulty and labor intensity of the process. In addition, the traditional static electricity removing structure also has limitations in adjusting the tension of polyester monofilament, and cannot meet the flexible adjustment under different production requirements.

[0003] Therefore, it is particularly important to develop a polyester monofilament static electricity removing structure which is easy to operate, can effectively reduce the difficulty of process and has tension adjustment function. UTILITY MODEL CONTENT

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a polyester monofilament static electricity removing structure convenient to adjust to solve the above problems.

[0005] In order to achieve the above purpose, the utility model provides a polyester monofilament static electricity removing structure convenient to adjust, which comprises a base, a static electricity removing oil tank fixed on the base, a lower oil roller rotatably installed in the static electricity removing oil tank and in rolling contact with the bottom of polyester monofilament, an upper oil roller rotatably installed on the static electricity removing oil tank and in rolling contact with the upper part of polyester monofilament, a lifting mechanism slidingly arranged along the length direction of the base, a guide structure arranged on the upper end of the lifting mechanism for guiding polyester monofilament, and a clamping mechanism arranged on the upper end of the lifting mechanism for clamping polyester monofilament.

[0006] The guide structure comprises a fixed plate fixed on the upper end of the lifting mechanism, the length direction of the fixed plate is parallel to the length direction of the lower oil roller and the upper oil roller, and the fixed plate is fixedly installed with polyester monofilament guide wheels at equal intervals along the length direction.

[0007] Preferably, the clamping mechanism comprises two vertical guide rails fixed at both ends of the fixed plate, two clamping plates slidingly installed in the two vertical guide rails, and a bidirectional threaded rod rotatably installed in one of the vertical guide rails, both ends of the bidirectional threaded rod are respectively threadedly connected with the two clamping plates.

[0008] Preferably, the lifting mechanism is an electric telescopic cylinder, two long straight slide rails are fixed on the two sides of the base, the number of the electric telescopic cylinders is two, two lower ends of the electric telescopic cylinders are fixed with two sliding blocks, the sliding blocks are slidingly installed in the long straight slide rails, and a driving mechanism for driving the sliding blocks to move is installed in one of the long straight slide rails.

[0009] Preferably, the driving mechanism is a servo motor and a threaded rod, the threaded rod is rotatably installed in the long straight slide rail and is in threaded connection with the sliding block, the servo motor is fixedly connected with the long straight slide rail, and an output shaft of the servo motor is fixed with one end of the threaded rod.

[0010] Preferably, the shafts of the upper oil roller and the lower oil roller are fixed with a belt pulley, the belt pulley is connected through a belt, the static electricity removing oil tank is fixed with a driving motor, and the driving motor is fixedly connected with the shaft of the lower oil roller.

[0011] Both ends of the upper oil roller are provided with two mounting frames, and the mounting frames are detachably fixed with the static electricity removing oil tank.

[0012] Preferably, two U-shaped grooves are arranged at the two ends of the static electricity removing oil tank, the shafts of the lower oil rollers are rotatably limited in the two U-shaped grooves, and an n-shaped groove is arranged at the bottom of the mounting frame and is clamped on the upper part of the shaft of the lower oil roller.

[0013] Preferably, the mounting frame and the static electricity removing oil tank are fixed through bolts.

[0014] Compared with the prior art, the polyester monofilament static electricity removing structure has the following advantages: the structure ingeniously integrates a slidable lifting mechanism, a precise guide structure and an efficient clamping mechanism, aims to realize rapid clamping and accurate movement of the polyester monofilament thread end, greatly simplifies the wire arranging and adjusting process, and significantly reduces the operation difficulty and labor intensity. Meanwhile, through the lifting mechanism driven by the electric telescopic cylinder and the servo motor, the polyester monofilament tension flexibility adjusting capacity is also endowed, so as to meet the stringent requirements of different production stages on the tension. Not only the wire arranging problem in the traditional technology is solved, but also a powerful guarantee is provided for efficient and accurate production of the polyester monofilament. BRIEF DESCRIPTION OF DRAWINGS

[0015] The drawings are used to provide a further understanding of the utility model, and constitute a part of the specification, are used together with the embodiments of the utility model to explain the utility model, and do not constitute the limitation to the utility model. In the drawings:

[0016] Figure 1 It is a three-dimensional structure schematic view when the utility model works.

[0017] Figure 2 This is a three-dimensional structural diagram of the present invention during cable management.

[0018] Figure 3 This is an exploded view of the installation structure of the oil roller of this utility model.

[0019] Figure 4 This utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0020] In the diagram: 1. Base; 2. Antistatic oil tank; 3. Lower oil roller; 4. Upper oil roller; 5. Lifting mechanism; 6. Guide structure; 7. Clamping mechanism; 61. Fixing plate; 62. Polyester monofilament guide wheel; 71. Vertical guide rail; 72. Clamping plate; 73. Bidirectional threaded rod; 8. Long straight slide rail; 9. Slider; 10. Drive mechanism; 101. Servo motor; 102. Threaded rod; 11. Pulley; 12. Belt; 13. Drive motor; 14. Mounting bracket; 15. N-groove; 16. U-groove; 17. Bolt. Detailed Implementation

[0021] The following is in conjunction with the appendix Figures 1-4 The specific embodiments of this utility model will be described in further detail.

[0022] like Figures 1-4 As shown, this utility model discloses an adjustable antistatic structure for polyester monofilament, comprising a base 1, an antistatic oil tank 2 fixed on the base 1, a lower oil roller 3 rotatably installed in the antistatic oil tank 2 and in rolling contact with the bottom of the polyester monofilament, an upper oil roller 4 rotatably installed on the antistatic oil tank 2 and in rolling contact with the upper part of the polyester monofilament, a lifting mechanism 5 slidably arranged along the length direction of the base 1, a guide structure 6 arranged on the upper end of the lifting mechanism 5 for guiding the polyester monofilament, and a clamping mechanism 7 arranged on the upper end of the lifting mechanism 5 for clamping the polyester monofilament.

[0023] The existing static electricity removing device needs to arrange the polyester monofilament thread from the spinning position one by one at the first use, and then the polyester monofilament is crossed over the static electricity removing oil tank 2 one by one and connected with the guide structure 6, the operation difficulty is relatively large. The utility model discloses in using, first, the oiling roller 4 is removed, then the guide structure 6 is slid to the incoming thread end of the static electricity removing oil tank 2, the polyester monofilament is arranged to the guide structure 6 and is clamped by the clamping mechanism 7 after the thread, the thread is lifted by the lifting mechanism 5 and then the guide structure 6 is moved to the outgoing thread end of the static electricity removing oil tank 2 after crossing the static electricity removing oil tank 2, the oiling roller 4 is installed above the oiling roller 3, so the problem that the polyester monofilament needs to be crossed over the static electricity removing oil tank 2 and connected with the guide structure 6 manually in the prior art is solved, the thread arrangement is more convenient, in addition, the thread of the polyester monofilament is connected with the take-up mechanism, and the lifting of the lifting mechanism 5 can tighten or loosen the polyester monofilament during the winding process, so that the tension of the polyester monofilament is adjusted conveniently.

[0024] In some embodiments, the guide structure 6 includes a fixed plate 61 fixed on the upper end of the lifting mechanism 5, the length direction of the fixed plate 61 is parallel to the length direction of the oiling roller 3 and the oiling roller 4, and the fixed plate 61 is fixedly installed with a polyester monofilament guide wheel 62 at equal intervals along the length direction.

[0025] As shown in Figure 3 The clamping mechanism 7 includes two vertical guide rails 71 fixed on both ends of the fixed plate 61, two clamping plates 72 slidably installed in the two vertical guide rails 71, and a bidirectional threaded rod 73 rotatably installed in one of the vertical guide rails 71, the two ends of the bidirectional threaded rod 73 are threadedly connected with the two clamping plates 72 respectively, and in use, the thread of the polyester monofilament is passed between the two clamping plates 72, and by manually rotating the bidirectional threaded rod 73, the two clamping plates 72 can be brought close to each other and clamp the thread, thereby conveniently pulling the polyester monofilament over the static electricity removing oil tank 2.

[0026] In some embodiments, the lifting mechanism 5 is an electric telescopic cylinder, two long straight rails 8 are fixed on both sides of the base 1, the number of electric telescopic cylinders is two, two sliding blocks 9 are fixed on the lower ends of the two electric telescopic cylinders, the sliding blocks 9 are slidably installed in the long straight rails 8, and a driving mechanism 10 for driving the sliding blocks 9 to move is installed in one of the long straight rails 8.

[0027] The driving mechanism 10 is a servo motor 101 and a threaded rod 102, the threaded rod 102 is rotatably installed in the long straight rail 8 and is threadedly connected with the sliding block 9, the servo motor 101 is fixedly connected with the long straight rail 8, and the output shaft of the servo motor 101 is fixed with one end of the threaded rod 102, in use, the external power supply of the servo motor 101 is turned on, the output shaft of the servo motor 101 rotates to drive the threaded rod 102 to rotate, and the threaded rod 102 rotates to drive the sliding block 9 to slide in the long straight rail 8.

[0028] As Figure 4 shown, the shaft of the upper oiling roller 4 and the lower oiling roller 3 is fixed with a belt pulley 11, the belt pulley 11 is connected through a belt 12, in addition to the static electricity oil tank 2 is fixed with a driving motor 13, the driving motor 13 is fixedly connected with the shaft of the lower oiling roller 3, when using, the external power supply of the driving motor 13 is connected, the output shaft of the driving motor 13 rotates and drives the lower oiling roller 3 to rotate, the lower oiling roller 3 rotates and drives the upper oiling roller 4 to rotate through the transmission of the belt pulley 11 and the belt 12, the upper oiling roller 4 and the lower oiling roller 3 are closely close, so that the static electricity oil agent in the static electricity oil tank 2 is evenly applied to the surface of the upper oiling roller 4 and the lower oiling roller 3, when the polyester monofilament passes, the static electricity oil agent can be applied to the surface of the polyester monofilament.

[0029] The two ends of the upper oiling roller 4 are provided with two mounting frames 14, and the mounting frame 14 is detachably fixed with the static electricity oil tank 2.

[0030] As Figure 3 shown, the two ends of the static electricity oil tank 2 are provided with two U-shaped grooves 16, and the shafts of the lower oiling rollers 3 are rotationally limited in the two U-shaped grooves 16, the upper ends of the U-shaped grooves 16 are open, so that after the driving motor 13 is disassembled, the lower oiling roller 3 is conveniently disassembled, the bottom of the mounting frame 14 is provided with an n-shaped groove 15, and the n-shaped groove 15 is clamped on the upper part of the shaft of the lower oiling roller 3, and the lower oiling roller 3 is limited under the limitation of the n-shaped groove 15 and the U-shaped groove 16.

[0031] The mounting frame 14 and the static electricity oil tank 2 are fixed by bolts 17, so that the upper oiling roller 4 can be disassembled after the bolts 17 are removed, so that the polyester monofilament can pass between the upper oiling roller 4 and the lower oiling roller 3.

[0032] In summary, the polyester monofilament static electricity removing structure is convenient to adjust, the structure is designed through the innovative lifting mechanism, the guide structure and the clamping mechanism, the process of arranging the line is simplified, the operation difficulty and the labor intensity are reduced, and the flexible polyester monofilament tension adjusting function is provided, so that different production requirements can be met.

[0033] Finally, it should be noted that: the above only for the preferred embodiment of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement is carried out to part of technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A polyester monofilament static dissipative structure that is easy to adjust, characterized in that, The device comprises a base (1), an electrostatic oil tank (2) fixed on the base (1), a lower oil roller (3) rotatably installed in the electrostatic oil tank (2) and in rolling contact with the bottom of polyester filaments, an upper oil roller (4) rotatably installed on the electrostatic oil tank (2) and in rolling contact with the upper part of polyester filaments, a lifting mechanism (5) slidingly arranged along the length direction of the base (1), a guide structure (6) arranged on the upper end of the lifting mechanism (5) for guiding polyester filaments, and a clamping mechanism (7) arranged on the upper end of the lifting mechanism (5) for clamping polyester filaments. The guide structure (6) comprises a fixed plate (61) fixed on the upper end of the lifting mechanism (5), the length direction of the fixed plate (61) is parallel to the length direction of the lower oil roller (3) and the upper oil roller (4), and polyester filament guide wheels (62) are fixedly installed on the fixed plate (61) at equal intervals along the length direction.

2. A polyester monofilament static dissipative structure according to claim 1, wherein, The clamping mechanism (7) comprises two vertical guide rails (71) fixed on both ends of the fixed plate (61), two clamping plates (72) slidingly installed in the two vertical guide rails (71), and a bidirectional threaded rod (73) rotatably installed in one of the vertical guide rails (71), the two ends of the bidirectional threaded rod (73) are respectively threadedly connected with the two clamping plates (72).

3. A polyester monofilament static dissipative structure according to claim 1, wherein The lifting mechanism (5) is an electric telescopic cylinder, two long straight sliding rails (8) are fixed on the two sides of the base (1), the number of the electric telescopic cylinders is two, two sliding blocks (9) are fixed on the lower ends of the two electric telescopic cylinders, the sliding blocks (9) are slidingly installed in the long straight sliding rails (8), and a driving mechanism (10) for driving the sliding blocks (9) to move is installed in one of the long straight sliding rails (8).

4. A polyester monofilament static dissipative structure according to claim 3, wherein The driving mechanism (10) is a servo motor (101) and a threaded rod (102), the threaded rod (102) is rotatably installed in the long straight sliding rail (8) and is threadedly connected with the sliding block (9), the servo motor (101) is fixedly connected with the long straight sliding rail (8), and the output shaft of the servo motor (101) is fixedly connected with one end of the threaded rod (102).

5. A polyester monofilament static dissipative structure according to claim 1, wherein The shafts of the upper oil roller (4) and the lower oil roller (3) are fixedly provided with a belt pulley (11), the belt pulleys (11) are connected through a belt (12), the electrostatic oil tank (2) is fixedly provided with a driving motor (13), and the driving motor (13) is fixedly connected with the shaft of the lower oil roller (3). Both ends of the upper oil roller (4) are provided with two mounting frames (14), and the mounting frames (14) are detachably fixed with the electrostatic oil tank (2).

6. A polyester monofilament static dissipative structure according to claim 5, wherein, Two U-shaped grooves (16) are provided at the two ends of the electrostatic oil tank (2), the shafts of the lower oil rollers (3) are rotatably limited in the two U-shaped grooves (16), and the bottom of the mounting frame (14) is provided with an n-shaped groove (15), and the n-shaped groove (15) is clamped on the upper part of the shaft of the lower oil roller (3).

7. A static dissipative polyester monofilament construction for ease of adjustment according to claim 5 or 6, characterised in that, The mounting frame (14) and the electrostatic oil tank (2) are fixed through bolts (17).