Filtering device for preparing sugar from starch
By introducing disassembly and scraping components into the starch sugar filtration device, the problems of filter clogging and inconvenient cleaning are solved, enabling rapid filter replacement and self-cleaning of the device, thereby improving filtration efficiency and equipment lifespan.
Patent Information
- Application Number
- CN202520239786.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-15
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-15
AI Technical Summary
Existing starch-sugar filtration devices are prone to filter clogging after long-term use. The traditional filter replacement process is cumbersome and affects the lifespan of the equipment, and there is a lack of convenient cleaning mechanisms.
A filtration device including a disassembly component and a scraping component is designed. The disassembly component enables quick replacement of the filter screen through an elastic ball and a crank, while the scraping component achieves internal cleaning through a scraper and a motor drive.
It enables quick filter replacement and self-cleaning of the filtration device, improving filtration efficiency and equipment lifespan, and reducing downtime and frequency of manual maintenance.
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Figure CN223716507U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to starch sugar filtering technical field especially relates to a filter device for starch sugar. BACKGROUND
[0002] Starch sugar is a multi-step process, and the filtering link is particularly important. The filtering device can not only effectively remove impurities in the material, but also ensure the purity of the final product in the sugar making process. With the continuous development of production, the traditional filtering device is facing the increasing performance requirements. Especially when handling large quantities of materials, higher requirements are put forward for the efficiency and maintenance convenience of the filtering device. In order to meet the needs of modern production, many filtering devices gradually tend to be more efficient, more convenient and more automated in design. Based on these backgrounds, the innovation and optimization of the filtering device for starch sugar are particularly important. It can ensure efficient filtration, facilitate filter screen replacement and cleaning, improve the overall working efficiency and service life of the filtering device, and reduce downtime during production.
[0003] The existing filtering device usually adopts the combination structure of filter screen and filter tank. During the material filtering process, the filter screen, as the main filtering medium, can effectively separate the impurities in the material. The traditional device cleans and replaces the filter screen through manual operation or simple mechanical device.
[0004] A significant problem exists in the long-term use of the existing filtering device, that is, the filter screen will be clogged due to long-term filtering, resulting in gradually declining filtering effect. The traditional filter screen replacement process is usually cumbersome, requiring disassembly of multiple components or manual cleaning, resulting in long downtime. This manual operation not only wastes time, but also easily damages the equipment due to improper operation, affecting production efficiency. In addition, due to the lack of convenient cleaning mechanism in the traditional equipment, the impurities accumulated in the filter screen and filter tank cannot be effectively removed in time, further affecting the filtering effect and service life of the equipment. Therefore, a filtering device for starch sugar is proposed to solve the above problems. SUMMARY
[0005] In order to make up for the above shortcomings, the utility model provides a filtering device for starch sugar, aiming at improving the problem that the filter screen of the filtering device in the prior art is clogged by the material after long-term use.
[0006] In order to achieve the above object, the utility model discloses the following technical scheme: a filter device for starch sugar making, including support column, the support column top fixedly connected with support station, the support station inside fixedly connected with filter jar, the filter jar bottom fixedly connected with filter frame, the filter frame inside slidingly connected with hollow frame, the hollow frame inside fixedly connected with filter screen, the filter frame is provided with dismantling subassembly, and the dismantling subassembly is used for quick replacement filter component;
[0007] The dismantling subassembly includes a spring ball and a crank, the spring ball is fixedly connected to the inside of the filter frame, the filter frame is fixedly connected with a fixed column, the crank is rotatably connected to the outside of the fixed column, the filter frame is fixedly connected with a limiting plate outside, the limiting plate is engaged with the crank, the filter jar is provided with a scraping assembly inside, and the scraping assembly is used for cleaning the inside of the filter device.
[0008] As a further description of the above technical scheme: the scraping assembly includes a rotating column and a scraper, the rotating column is rotatably connected to the inside of the filter jar, the rotating column is fixedly connected with a connecting rod inside, and the scraper is fixedly connected to one end of the connecting rod on one side.
[0009] As a further description of the above technical scheme: the filter jar top is fixedly connected with a protective cover, and one end of the rotating column is fixedly connected to the output end of the protective cover.
[0010] As a further description of the above technical scheme: the filter jar outer wall is fixedly connected with a heating ring, and the filter jar top is fixedly connected with a feeding frame.
[0011] As a further description of the above technical scheme: the support station side wall is provided with a control cabinet, and the control cabinet inner wall is fixedly connected to the support station outer wall.
[0012] As a further description of the above technical scheme: the support column bottom is fixedly connected with a fixed plate, and the fixed plate inside is slidingly connected with a collecting frame.
[0013] As a further description of the above technical scheme: the filter jar top is provided with a motor, and the motor bottom is fixedly connected to the filter jar top.
[0014] The utility model has the advantages of:
[0015] 1. The utility model discloses a filter screen is dismantled and is replaced to the effect that the filter screen of filter device is reached to the effect that the filter screen of filter device is reached, the problem that filter device filter screen is blocked after long -term use is solved, and the practicability of filter device is improved.
[0016] 2. The utility model discloses a filter screen is dismantled and is replaced to the effect that the filter screen of filter device is reached to the effect that the filter screen of filter device is reached, the problem that filter device filter screen is blocked after long -term use is solved, and the practicality of filter device is improved. DRAWINGS
[0017] Figure 1 A kind of filter device for starch sugar making is proposed for the utility model three-dimensional schematic view;
[0018] Figure 2 A kind of filter screen structure schematic view of filter device for starch sugar making is proposed for the utility model;
[0019] Figure 3 A kind of filter frame sectional structure schematic view of filter device for starch sugar making is proposed for the utility model;
[0020] Figure 4 A kind of filter tank sectional structure schematic view of filter device for starch sugar making is proposed for the utility model.
[0021] Legend:
[0022] 1, support column;2, fixed plate;3, collection frame;4, support table;5, filter tank;6, filter frame;7, heating ring;8, protective cover;9, motor;10, feeding frame;11, control cabinet;12, hollow frame;13, limit board;14, crank;15, fixed column;16, elastic ball;17, rotating column;18, connecting rod;19, scraper;20, filter screen. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0024] Reference Figure 1 -Figure 4 The utility model provides a kind of filtering device for starch sugar making of an embodiment provided by the utility model: a kind of filtering device for starch sugar making, including support column 1, support column 1 top is fixedly connected with support table 4, support table 4 inside is fixedly connected with filter tank 5, filter tank 5 bottom is fixedly connected with filter frame 6, filter frame 6 inside is slidably connected with hollow frame 12, hollow frame 12 inside is fixedly connected with filter screen 20, filter frame 6 inside is provided with dismounting assembly, and dismounting assembly is used to quickly replace filter component;
[0025] Dismounting assembly includes elastic ball 16 and crank 14, elastic ball 16 outer wall is fixedly connected in filter frame 6, elastic ball 16 can be guaranteed by elastic force when needing dismounting, can automatically pop out, it is convenient for operator to quickly replace filter component, filter frame 6 outer wall is fixedly connected with fixed column 15, crank 14 is rotatably connected in fixed column 15 outside, crank 14 drives the position change of elastic ball 16 by rotation, to make the connection between filter frame 6 and hollow frame 12 loose, quickly dismounts or replaces filter assembly, filter frame 6 outside is fixedly connected with limit plate 13, limit plate 13 is engaged with crank 14, and the effect of limit plate 13 is to limit the rotation angle of crank 14, ensure stability and security in the process of dismounting, filter tank 5 inside is provided with scraping assembly, and scraping assembly is used to clean filter device inside, when the impurity accumulated during filtering is too much, scraping assembly can automatically clean starch residue on filter screen 20, ensure the permeability of filter screen 20, avoid the decline of filtering effect due to impurity accumulation, the design of scraping assembly can effectively prolong the service life of equipment, and reduce the frequency of manual cleaning.
[0026] Specifically, in the process of starch sugar, the filtering device is essential, which can effectively remove impurities in the material to ensure the purity of the final product. First, the material is preliminarily filtered and separated by the filter screen 20, which filters out unwanted particles and impurities. However, as the use time increases, the filter screen 20 will gradually accumulate impurities, and the filtering effect will deteriorate, so it needs to be replaced regularly. To achieve this operation, the device is designed with a convenient structure. When the filter screen 20 needs to be replaced, first rotate the crank 14 to make it rotate on the fixed column 15. With the rotation of the crank 14, it will gradually push the internal mechanism until the crank 14 is separated from the limiting plate 13. When this action is completed, the elastic ball 16 inside the filter frame 6 is released from the state of being squeezed, and the elastic force of the elastic ball 16 quickly recovers, thereby pushing the hollow frame 12 to pop out from the inside of the filter frame 6. After the hollow frame 12 is pushed out by the elastic ball 16, it will drive the filter screen 20 to be pulled out together, facilitating the replacement of the new filter screen 20. This design effectively simplifies the process of replacing the filter screen 20, not only improves work efficiency, but also avoids complex steps in manual operation, making the maintenance of the entire filtering device more convenient and fast. Through this mechanism, the operator can quickly and easily replace the filter screen 20, ensuring the normal operation and continuous efficient filtering performance of the device.
[0027] Referring to Figure 1 - Figure 4 The scraping assembly includes a rotating column 17 and a scraper 19. The rotating column 17 is rotatably connected inside the filter tank 5, and the connecting rod 18 is fixedly connected inside the rotating column 17. The scraper 19 is fixedly connected to one end of the connecting rod 18 on one side, used to remove the deposits on the inner wall of the filter tank 5. The filter tank 5 is fixedly connected with a protective cover 8 on the top, and one end of the rotating column 17 is fixedly connected to the output end of the protective cover 8 to ensure stable rotation of the rotating column 17. The filter tank 5 is fixedly connected with a heating ring 7 on the outer wall to provide heating function, which helps to maintain appropriate temperature to improve filtering efficiency. The filter tank 5 is fixedly connected with a feeding frame 10 on the top to ensure that the material can smoothly enter the filter tank 5. The control console 11 is arranged on the side wall of the support table 4 for operation and control. The control console 11 is fixedly connected to the outer wall of the support table 4 to ensure the stability of the position of the control console 11. The fixed plate 2 is fixedly connected to the bottom of the support column 1 to provide support and stability. The collection frame 3 is slidably connected inside the fixed plate 2 to facilitate the collection of filtered material. The filter tank 5 is provided with a motor 9 on the top to drive the rotating column 17 to operate. The motor 9 is fixedly connected to the top of the filter tank 5 to ensure stable operation and effective filtering.
[0028] Specifically, in the process of using the filtering device, it is crucial to keep the equipment clean and in good working condition. In order to ensure the hygiene and long-term stable filtering effect inside the filtering device, regular cleaning is necessary. When the inside of the filtering device needs to be cleaned, first start the motor 9, the output end of the motor 9 will drive the rotating column 17 to rotate, the rotation of the rotating column 17 drives the connecting rod 18 to rotate correspondingly through the connection with the connecting rod 18. Under the rotation of the connecting rod 18, the scraper 19 starts to rotate inside the filter tank 5. The scraper 19 contacts the inner wall of the filter tank 5, and as the scraper 19 rotates, it slides along the inner wall of the filter tank 5 and scrapes off the impurities and residues attached to the inner wall. During this process, the scraper 19 effectively cleans the dirt and deposits on the inner surface of the filter tank 5, ensuring the cleanliness of the inside of the filtering device and preventing the accumulation of impurities from affecting the efficiency of subsequent filtering work. In this way, the filtering device can efficiently perform self-cleaning, saving time for manual cleaning and ensuring long-term stable operation of the equipment. The cleaning process is simple and fast, effectively improving the service life of the filtering device and ensuring the persistence of the filtering effect.
[0029] Working principle: when the filtering device is needed in the process of starch sugar production, first filter the material through the filter screen 20. When the filter screen 20 needs to be replaced after long-term use, first rotate the crank 14 so that the crank 14 rotates on the fixed column 15. When the crank 14 rotates to a certain position, the crank 14 will separate from the limiting plate 13. Then the elastic ball 16 inside the filter frame 6 will release the elastic force. The elastic ball 16 releases the elastic force, causing the hollow frame 12 to pop out from the inside of the filter frame 6. Then pull out the hollow frame 12 to pull out the filter screen 20 from the inside of the filter frame 6 to replace the new filter screen 20, thereby achieving the purpose of quickly replacing the filter screen 20 of the filtering device. At the same time, during the use of the filtering device, when the inside of the filtering device needs to be cleaned, start the motor 9, the output end of the motor 9 drives the rotating column 17 to rotate, the rotating column 17 drives the connecting rod 18 to rotate, and the scraper 19 rotates inside the filter tank 5 through the rotation of the connecting rod 18. When the filter tank 5 rotates, the side of the filter tank 5 scrapes along the inner wall of the filter tank 5, thereby achieving the purpose of cleaning the inside of the filtering device.
[0030] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A filtering device for the production of sugar from starch, comprising a support column (1), characterized in that: The support column (1) top fixedly connected with support table (4), the support table (4) inside fixedly connected with filter tank (5), the filter tank (5) bottom fixedly connected with filter frame (6), the filter frame (6) inside slidingly connected with hollow frame (12), the hollow frame (12) inside fixedly connected with filter screen (20), the filter frame (6) inside is provided with disassembly assembly, the disassembly assembly is used for quick replacement filter component; The disassembly assembly includes elastic ball (16) and crank (14), the elastic ball (16) outer wall is fixedly connected in the filter frame (6), the filter frame (6) outer wall is fixedly connected with fixed column (15), the crank (14) is rotatably connected in the fixed column (15) outside, the filter frame (6) outside fixedly connected with limit stop (13), the limit stop (13) and the crank (14) are engaged, the filter tank (5) inside is provided with scraping assembly, and the scraping assembly is used for cleaning filter device inside.
2. The starch sugar filtering device according to claim 1, characterized in that: The scraping assembly includes rotating column (17) and scraper (19), the rotating column (17) is rotatably connected in the filter tank (5), the rotating column (17) inside fixedly connected with connecting rod (18), one side of the scraper (19) is fixedly connected in one end of the connecting rod (18).
3. The starch sugar filtering device according to claim 2, characterized in that: The filter tank (5) top fixedly connected with protective cover (8), one end of the rotating column (17) is fixedly connected in the protective cover (8) output.
4. The starch sugar filtering device according to claim 3, characterized in that: The filter tank (5) outer wall is fixedly connected with heating ring (7), and the filter tank (5) top is fixedly connected with feeding frame (10).
5. The starch sugar filtering device according to claim 1, characterized in that: The support table (4) side wall is provided with control console (11), and the control console (11) inner wall is fixedly connected to the support table (4) outer wall.
6. The filtering device for starch sugar according to claim 1, characterized in that: The support column (1) bottom fixedly connected with fixed plate (2), the fixed plate (2) inside slidingly connected with collection frame (3).
7. The filtering device for sugar production from starch according to claim 1, characterized in that: The filter tank (5) top is provided with motor (9), and the motor (9) bottom is fixedly connected to the filter tank (5) top.