CO removal device
By designing a CO removal device that uses an oxidant to react with CO and stirs it, the environmental pollution and health hazards caused by direct CO emissions are solved, and CO removal and oxygen supply are achieved effectively.
Patent Information
- Application Number
- CN202423301633.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing technologies, CO is directly emitted into the environment, causing environmental pollution and health hazards. In particular, CO binds to hemoglobin, preventing oxygen from entering the blood, which can be life-threatening in severe cases.
Design a CO removal device, including a base plate, column, ring frame, external and internal hollow funnel tanks, electric valves, feed and outlet pipe assembly, stirring motor and stirring plate. The device reacts with CO through an oxidant, and the stirring motor drives the stirring plate to stir the gas and solution, thereby completing the oxidation of CO and its discharge.
It effectively removes CO, prevents environmental pollution, reduces the toxicity of CO, ensures oxygen supply, and avoids life-threatening situations.
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Figure CN223716802U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to CO removal field especially relates to a CO removal device. BACKGROUND
[0002] Carbon monoxide is a colorless, odorless, odorless gas. This makes it difficult to be detected by people when leaking, has certain dangerous. Therefore, the CO removal work needs to be carried out.
[0003] Because outdoor, automobile exhaust, industrial waste gas may contain CO, and the existing CO is directly discharged in the environment, which leads to environmental destruction, and the toxicity of CO is mainly due to its combination with hemoglobin, preventing oxygen from entering the blood, leading to body hypoxia, and seriously endangering life.
[0004] Therefore, in view of the above-mentioned existing CO directly discharged in the environment, which leads to environmental destruction, and affects the health of the body, a CO removal device can be designed to solve the above-mentioned problems. UTILITY MODEL CONTENTS
[0005] In order to overcome the shortcomings of the existing CO directly discharged in the environment, and because outdoor, automobile exhaust, industrial waste gas may contain CO, which may lead to environmental destruction, and the toxicity of CO is mainly due to its combination with hemoglobin, preventing oxygen from entering the blood, leading to body hypoxia, and seriously endangering life.
[0006] The technical scheme of the utility model is: a CO removal device, including bottom plate, stand, ring frame, external hollow hopper tank, external electric valve, feed pipe group, feed check valve, exhaust pipe group, exhaust check valve, stirring motor, stirring shaft, stirring plate, internal hollow hopper tank, internal electric valve, air inlet pipe, opening, air inlet electric valve, the upper end of bottom plate is provided with stand, the upper end of stand is provided with ring frame, the inner side of ring frame is provided with external hollow hopper tank, the lower end of external hollow hopper tank is provided with external electric valve, one side of the upper end of external hollow hopper tank is provided with feed pipe group, feed pipe group is provided with feed check valve, the other side of the upper end of external hollow hopper tank is provided with exhaust pipe group, exhaust pipe group is provided with exhaust check valve, feed pipe group and exhaust pipe group are provided with stirring motor between, the lower end of stirring motor is drivingly connected with stirring shaft, stirring shaft is provided with stirring plate, the outside of stirring plate is provided with internal hollow hopper tank, the lower end of internal hollow hopper tank is provided with internal electric valve, internal hollow hopper tank is provided with air inlet pipe, air inlet pipe is provided with opening, air inlet pipe is provided with air inlet electric valve.
[0007] As preferred, the bottom plate, the stand and the ring frame are arranged as a whole, the bottom plate is arranged in a circular shape, the ring frame is arranged in a ring shape, and four stands are arranged between the bottom plate and the ring frame.
[0008] As preferred, the outer hollow funnel tank is arranged in a funnel shape, and the inner hollow funnel tank is also arranged in a funnel shape, and the inner hollow funnel tank is arranged inside the outer hollow funnel tank.
[0009] As preferred, the upper and lower ends of the outer hollow funnel tank and the inner hollow funnel tank are throughly connected with a feeding pipe group and an exhaust pipe group, the feeding pipe group and the feeding one-way valve are arranged as a group and are throughly connected on one side of the device, the exhaust pipe group and the exhaust one-way valve are arranged as another group and are throughly connected on the other side of the device, and the feeding one-way valve is arranged from top to bottom, and the exhaust one-way valve is arranged from bottom to top.
[0010] As preferred, the stirring plates are uniformly arranged outside the stirring shaft, and the stirring plates are arranged inside the inner hollow funnel tank.
[0011] As preferred, the gas inlet pipe is arranged in an F shape, and the F-shaped protruding part is provided with an opening.
[0012] As preferred, the gas inlet pipe is throughly connected with the side edges of the outer hollow funnel tank and the inner hollow funnel tank.
[0013] The beneficial effects of the present application are as follows:
[0014] 1. The bottom plate fixed column is arranged, the column is supported, and the ring frame is fixed to the outer hollow funnel tank. The oxidizing agent enters the inner hollow funnel tank through the feeding one-way valve from the feeding pipe group for storage, the exhaust gas containing CO enters through the gas inlet pipe controlled by the gas inlet electric valve, the opening is ventilated, the stirring motor is started, the stirring shaft and the stirring plate are driven to rotate, the gas and the solution are stirred, the CO is oxidized, the gas after complete oxidation is discharged through the exhaust one-way valve of the exhaust pipe group, the solution is discharged into the outer hollow funnel tank controlled by the inner electric valve, and then discharged to the outside for discharge controlled by the outer electric valve. The present application overcomes the shortcomings that the existing CO is directly discharged in the environment, and the outdoor, automobile exhaust and industrial exhaust may contain CO, which may cause environmental damage, and the toxicity of CO is mainly due to the combination of hemoglobin, which prevents oxygen from entering the blood, causes hypoxia, and seriously endangers life. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 A three-dimensional structure schematic diagram of the CO removal device is shown.
[0016] Figure 2 A bottom plate schematic diagram of the CO removal device is shown.
[0017] Figure 3 An outer electric valve schematic diagram of the CO removal device is shown.
[0018] Figure 4 The CO removal device is shown in the utility model. The CO removal device is shown in the utility model.
[0019] Mark explanation: 1, bottom plate; 2, stand; 3, ring frame; 4, external hollow funnel tank; 5, external electric valve; 6, feed pipe group; 7, feed one-way valve; 8, exhaust pipe group; 9, exhaust one-way valve; 10, stirring motor; 11, stirring shaft; 12, stirring plate; 13, internal hollow funnel tank; 14, internal electric valve; 15, air inlet pipe; 16, opening; 17, air inlet electric valve. DETAILED DESCRIPTION
[0020] The utility model is further illustrated below in combination with the drawings and examples.
[0021] In the existing found implementable technology, "CO" usually refers to carbon monoxide in chemistry.
[0022] Basic properties
[0023] Physical properties
[0024] Carbon monoxide is a colorless, odorless, and odorless gas. This makes it difficult for people to detect when it leaks, which has a certain risk.
[0025] Its density is slightly smaller than that of air. Under standard conditions (0℃, 1 standard atmosphere), the density of carbon monoxide is 1.250g / L, and the density of air is about 1.293g / L.
[0026] Carbon monoxide is difficult to dissolve in water. Under normal temperature and pressure, 1 volume of water can only dissolve about 0.02 volume of carbon monoxide.
[0027] Chemical properties
[0028] Combustibility: Carbon monoxide can burn, and the chemical equation is ignited. When burning, it will produce a blue flame and release a large amount of heat. It is one of the components of many gas fuels, such as water gas, whose main components are carbon monoxide and hydrogen.
[0029] Reducing property: Carbon monoxide is an important reducing agent. It can reduce metal oxides, such as reacting with copper oxide, and the chemical equation is as follows. In this reaction, carbon monoxide reduces the copper ions in copper oxide to copper single element, and itself is oxidized to carbon dioxide. This property makes carbon monoxide used in the smelting industry to extract metals from ores.
[0030] Toxicity: Carbon monoxide is highly toxic. It can bind to hemoglobin (Hb) in human blood, and its binding capacity is 200-300 times stronger than that of oxygen. Once carbon monoxide binds to hemoglobin, it forms carboxyhemoglobin (HbCO), which makes hemoglobin lose its ability to transport oxygen, leading to tissue and organ hypoxia in the human body. When the concentration of carbon monoxide in the air reaches a certain level, people will show symptoms of poisoning, such as headache, dizziness, nausea, vomiting, etc., and in severe cases, can cause death.
[0031] Source
[0032] Incomplete combustion: This is one of the main sources of carbon monoxide. Carbon monoxide is produced during the incomplete combustion of carbon-containing fuels such as coal, oil, natural gas, etc. For example, if the air supply is insufficient when using a coal stove for heating in a poorly ventilated room, the coal will not burn completely, producing a large amount of carbon monoxide, which is prone to cause poisoning accidents.
[0033] Industrial production process: Carbon monoxide is also produced in many industrial processes. For example, in the steel industry, ironmaking blast furnaces produce carbon monoxide during the ironmaking process. The chemical equation is high temperature, and the carbon monoxide produced is used as a reducing agent to reduce iron ore (mainly composed of Fe2O3).
[0034] Automobile exhaust: When automobile engines burn gasoline or diesel, carbon monoxide is also produced due to the non-ideal combustion conditions in the combustion chamber. Carbon monoxide in exhaust gas is one of the important sources of urban air pollution.
[0035] Use
[0036] Industrial use
[0037] Metallurgical industry: As mentioned earlier, carbon monoxide is used as a reducing agent to extract metals from ores. In the ironmaking process, carbon monoxide reduces iron from iron ore, and the reaction equation is high temperature.
[0038] Chemical raw materials: Carbon monoxide is an important component of synthesis gas (mainly composed of carbon monoxide and hydrogen). Synthesis gas can be used to produce a variety of chemical products, such as methanol, through the reaction of carbon monoxide and hydrogen: catalyst.
[0039] Gaseous fuel: Carbon monoxide combustion can release a large amount of heat and can be used as fuel. For example, water gas (mainly composed of carbon monoxide and hydrogen) can be used as fuel for industrial furnaces and kilns, and has wide application in glass manufacturing, ceramic firing, etc.
[0040] The device overview of a CO removal device is as follows:
[0041] Carbon monoxide (CO) removal device is a device for removing carbon monoxide components in mixed gas. It has a wide range of applications in many fields such as chemical industry, environmental protection, industrial gas purification, etc. For example, in the ammonia synthesis industry, a small amount of carbon monoxide in the raw material gas will poison the synthesis catalyst, so it needs to be removed by this device.
[0042] Main components
[0043] Absorption tower
[0044] This is one of the core parts of the device. The absorption tower usually contains an absorbent for chemical reaction or physical adsorption with carbon monoxide. Common absorbents include copper ammonia solution, methanol, etc.
[0045] Taking copper ammonia solution as an example, carbon monoxide will form a complex with copper ions and be absorbed. In the absorption tower, gas and absorbent are in countercurrent contact, i.e. gas enters from the bottom and absorbent is sprayed from the top, which can increase the gas-liquid contact area and improve the absorption efficiency.
[0046] Regeneration tower
[0047] When the absorbent absorbs carbon monoxide to a certain extent, its absorption capacity will decrease. The role of the regeneration tower is to restore the absorption capacity of the absorbent that has absorbed carbon monoxide.
[0048] For example, for copper ammonia solution absorbent, in the regeneration tower, carbon monoxide can be desorbed from the complex by heating, reducing pressure, etc., so that the copper ammonia solution can be recycled.
[0049] Heat exchanger
[0050] Used for heat exchange. In the absorption and regeneration process, temperature is a key factor. For example, in the absorption process, if the temperature is too high, it may affect the absorption effect of the absorbent; in the regeneration process, appropriate temperature rise is beneficial to the desorption of carbon monoxide.
[0051] The heat exchanger can use the high-temperature absorbent after regeneration to exchange heat with the low-temperature absorbent about to enter the absorption tower, which not only saves energy, but also enables the absorption process to be carried out at the appropriate temperature.
[0052] Pump and compressor
[0053] The pump is mainly used to transport the absorbent to circulate between the absorption tower and the regeneration tower. The compressor is used to transport the gas to ensure that the gas can enter the absorption tower at the appropriate pressure.
[0054] For example, in some high-pressure gas purification processes, the compressor needs to compress the gas to a certain pressure to make the gas pass through the filler layer in the absorption tower smoothly and fully contact with the absorbent.
[0055] Working Principle
[0056] Chemical Absorption Method Principle
[0057] When using the chemical absorption method, the absorbent reacts chemically with carbon monoxide. For example, the reaction of carbon monoxide absorption by the copper ammonia solution mentioned above: (where Ac represents the acetate ion).
[0058] This reaction is reversible, under the conditions of the absorption tower (appropriate temperature, pressure, and absorbent concentration), the reaction proceeds to the right, carbon monoxide is absorbed; in the regeneration tower, by changing the conditions, such as increasing the temperature, reducing the pressure, the reaction proceeds to the left, carbon monoxide is desorbed.
[0059] Physical Adsorption Method Principle
[0060] Physical adsorption is based on intermolecular forces. Some adsorbent materials (such as activated carbon, molecular sieves, etc.) have a porous structure, and carbon monoxide molecules can be adsorbed in these pores.
[0061] This adsorption is a physical process, when the adsorption reaches saturation, carbon monoxide can be desorbed by reducing the pressure or increasing the temperature, and the adsorbent can be regenerated. However, the selectivity of physical adsorption for carbon monoxide is relatively poor, and in practical applications, it may need to be combined with other processes to improve the removal effect of carbon monoxide.
[0062] Application Scenarios
[0063] Chemical Industry
[0064] For example, in the synthesis gas purification process, synthesis gas (mainly composed of carbon monoxide and hydrogen) is used to produce chemical products such as methanol and synthetic ammonia. In these production processes, the content of carbon monoxide needs to be controlled within a certain range to prevent catalyst poisoning. Carbon monoxide removal devices can effectively remove carbon monoxide impurities in synthesis gas, improving product quality and production efficiency.
[0065] Environmental Protection Field
[0066] In some industrial waste gas treatment, carbon monoxide is a toxic and harmful gas. Carbon monoxide removal devices can be used to treat waste gas generated by steel plants, coking plants, etc., reducing the pollution of carbon monoxide to the atmospheric environment, and reducing its harm to human health and the ecological system.
[0067] Electronic Industry
[0068] In the production and purification process of electronic gases, the purity of the gas is extremely high. Carbon monoxide removal devices can be used to remove trace amounts of carbon monoxide in electronic-grade gases, ensuring the quality of electronic gases and meeting the requirements of high-precision processes such as electronic chip manufacturing.
[0069] See Figures 1-4The utility model provides a kind of embodiment: a CO removal device, including bottom plate 1, stand 2, ring frame 3, external hollow hopper tank 4, external electric valve 5, feed pipe group 6, feed check valve 7, gas outlet pipe group 8, gas outlet check valve 9, stirring motor 10, stirring shaft 11, stirring plate 12, internal hollow hopper tank 13, internal electric valve 14, air inlet pipe 15, opening 16, air inlet electric valve 17, the upper end portion of bottom plate 1 is provided with stand 2, the upper end portion of stand 2 is provided with ring frame 3, the inside of ring frame 3 is provided with external hollow hopper tank 4, the lower end portion of external hollow hopper tank 4 is provided with external electric valve 5, one side of the upper end portion of external hollow hopper tank 4 is provided with feed pipe group 6, feed pipe group 6 is provided with feed check valve 7, the other side of the upper end portion of external hollow hopper tank 4 is provided with gas outlet pipe group 8, gas outlet pipe group 8 is provided with gas outlet check valve 9, feed pipe group 6 and gas outlet pipe group 8 are provided with stirring motor 10, the lower end portion of stirring motor 10 is drivingly connected with stirring shaft 11, stirring shaft 11 is provided with stirring plate 12, the outside of stirring plate 12 is provided with internal hollow hopper tank 13, the lower end portion of internal hollow hopper tank 13 is provided with internal electric valve 14, internal hollow hopper tank 13 is provided with air inlet pipe 15, air inlet pipe 15 is provided with opening 16, air inlet pipe 15 is provided with air inlet electric valve 17. Bottom plate 1 fixes stand 2, stand 2 supports, ring frame 3 fixes external hollow hopper tank 4. Oxidant enters into internal hollow hopper tank 13 by feed check valve 7 from feed pipe group 6 and is stored, waste gas containing CO enters by air inlet electric valve 17 control from air inlet pipe 15, opening 16 ventilates, bottom plate 1, stand 2 and ring frame 3 are set as a whole, and bottom plate 1 is set as round, ring frame 3 is set as ring, and four stands 2 are set between bottom plate 1 and ring frame 3. External hollow hopper tank 4 is set as funnel shape, internal hollow hopper tank 13 is also set as funnel shape, and internal hollow hopper tank 13 is arranged in the inside of external hollow hopper tank 4. The upper and lower end portions of external hollow hopper tank 4 and internal hollow hopper tank 13 are connected with feed pipe group 6 and gas outlet pipe group 8, feed pipe group 6 and feed check valve 7 are set as a group, and are connected on one side of device, gas outlet pipe group 8 and gas outlet check valve 9 are set as another group, and are connected on the other side of device, and the direction of feed check valve 7 is set from top to bottom, and the direction of gas outlet check valve 9 is set from bottom to top. Stirring plate 12 is evenly arranged on the outside of stirring shaft 11, and stirring plate 12 is arranged in the inside of internal hollow hopper tank 13. Air inlet pipe 15 is set as F shape, and F shape protrusion is provided with opening 16. Air inlet pipe 15 is connected with the side of external hollow hopper tank 4 and internal hollow hopper tank 13.The stirring motor 10 is started to drive the stirring shaft 11 and the stirring plate 12 to rotate, so that the gas and the solution are stirred, CO is oxidized, the oxidized gas is discharged from the gas outlet pipe group 8 through the gas outlet check valve 9, and the solution is discharged into the external hollow hopper tank 4 through the internal electric valve 14 and then discharged to the outside through the external electric valve 5.
[0070] During operation, the bottom plate 1 fixes the stand column 2, the stand column 2 is supported, and the ring frame 3 fixes the external hollow hopper tank 4. The oxidant is stored in the internal hollow hopper tank 13 from the feed pipe group 6 through the feed check valve 7, the waste gas containing CO is controlled to enter from the gas inlet pipe 15 through the gas inlet electric valve 17, the opening 16 is ventilated, the stirring motor 10 is started to drive the stirring shaft 11 and the stirring plate 12 to rotate, so that the gas and the solution are stirred, CO is oxidized, the oxidized gas is discharged from the gas outlet pipe group 8 through the gas outlet check valve 9, and the solution is discharged into the external hollow hopper tank 4 through the internal electric valve 14 and then discharged to the outside through the external electric valve 5, and all operations are completed.
[0071] Through the above steps, the bottom plate 1 fixes the stand column 2, the stand column 2 is supported, and the ring frame 3 fixes the external hollow hopper tank 4. The oxidant is stored in the internal hollow hopper tank 13 from the feed pipe group 6 through the feed check valve 7, the waste gas containing CO is controlled to enter from the gas inlet pipe 15 through the gas inlet electric valve 17, the opening 16 is ventilated, the stirring motor 10 is started to drive the stirring shaft 11 and the stirring plate 12 to rotate, so that the gas and the solution are stirred, CO is oxidized, the oxidized gas is discharged from the gas outlet pipe group 8 through the gas outlet check valve 9, and the solution is discharged into the external hollow hopper tank 4 through the internal electric valve 14 and then discharged to the outside through the external electric valve 5. The existing CO is directly discharged into the environment, and at the same time, outdoor, automobile exhaust and industrial waste gas may contain CO, which may cause environmental damage. At the same time, the toxicity of CO is mainly due to its combination with hemoglobin, which prevents oxygen from entering the blood, causing hypoxia in the body, and in severe cases, it may endanger life and other shortcomings.
[0072] The embodiments of the utility model are described in detail above combined with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range of those skilled in the art without departing from the purpose of the utility model.
Claims
1. A CO removal device comprising a base plate (1), characterised in that: The utility model also includes the stand (2), ring frame (3), external hollow funnel jar (4), external electric valve (5), feed pipe group (6), feed check valve (7), gas outlet pipe group (8), gas outlet check valve (9), stirring motor (10), stirring shaft (11), stirring board (12), internal hollow funnel jar (13), internal electric valve (14), air inlet pipe (15), opening (16), air inlet electric valve (17), the upper end of bottom plate (1) is provided with stand (2), the upper end of stand (2) is provided with ring frame (3), the inner side of ring frame (3) is provided with external hollow funnel jar (4), the lower end of external hollow funnel jar (4) is provided with external electric valve (5), one side of the upper end of external hollow funnel jar (4) is provided with feed pipe group (6), feed pipe group (6) is provided with feed check valve (7), the other side of the upper end of external hollow funnel jar (4) is provided with gas outlet pipe group (8), gas outlet pipe group (8) is provided with gas outlet check valve (9), feed pipe group (6) and gas outlet pipe group (8) are provided with stirring motor (10), the lower end of stirring motor (10) is transmissionally connected with stirring shaft (11), stirring shaft (11) is provided with stirring board (12), the outside of stirring board (12) is provided with internal hollow funnel jar (13), the lower end of internal hollow funnel jar (13) is provided with internal electric valve (14), internal hollow funnel jar (13) is provided with air inlet pipe (15), air inlet pipe (15) is provided with opening (16), air inlet pipe (15) is provided with air inlet electric valve (17).
2. A CO removal device according to claim 1, characterized in that: The bottom plate (1), stand (2) and ring frame (3) are arranged as a whole, the bottom plate (1) is arranged in a circular shape, the ring frame (3) is arranged in a ring shape, and four stands (2) are arranged between the bottom plate (1) and the ring frame (3).
3. A CO removal device according to claim 1, characterized in that: The external hollow funnel jar (4) is arranged in a funnel shape, and the internal hollow funnel jar (13) is also arranged in a funnel shape and arranged inside the external hollow funnel jar (4).
4. The CO removal device of claim 1, wherein: The upper and lower ends of the external hollow funnel jar (4) and the internal hollow funnel jar (13) are connected with the feed pipe group (6) and the gas outlet pipe group (8) in a penetrating manner, the feed pipe group (6) and the feed check valve (7) are arranged as a group and connected to one side of the device in a penetrating manner, the gas outlet pipe group (8) and the gas outlet check valve (9) are arranged as another group and connected to the other side of the device in a penetrating manner, and the feed check valve (7) is arranged in a guiding manner from top to bottom, and the gas outlet check valve (9) is arranged in a guiding manner from bottom to top.
5. The CO removal device of claim 1, wherein: The stirring boards (12) are uniformly arranged outside the stirring shaft (11), and the stirring boards (12) are arranged inside the internal hollow funnel jar (13).
6. A CO removal device according to claim 1, characterized in that: The air inlet pipe (15) is arranged in an F shape, and the F-shaped protrusions are provided with openings (16).
7. A CO removal device according to claim 1, characterized in that: The air inlet pipe (15) is connected to the side edges of the external hollow funnel jar (4) and the internal hollow funnel jar (13) in a penetrating manner.