Screening and soaking device for bean product processing
By using an electric push rod to drive the gears and a triangular block structure vibrating screen barrel, combined with a motor-driven scraper cleaning assembly, the problem of easy screen clogging in soybean product processing equipment is solved, improving screening speed and accuracy, and ensuring the quality and safety of soybean products.
Patent Information
- Application Number
- CN202423295625.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The existing screens in soybean product processing equipment are prone to clogging, leading to reduced screening accuracy and decreased production efficiency.
The screen drum is driven by an electric push rod, gears, and triangular blocks, which in turn drive the rollers. Combined with a motor-driven scraper cleaning assembly, this prevents screen clogging and keeps the filter plates clean.
It effectively prevents screen holes from clogging, improves screening speed and accuracy, and ensures the quality and safety of soy products.
Smart Images
Figure CN223717665U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to soybean product screening soaking technical field especially soybean product processing is with screening soaking device. BACKGROUND
[0002] As a traditional food category, soybean products occupy an important position in people's daily diet, and its market demand continues to grow, which puts higher requirements on the production efficiency and product quality of soybean product processing industry.
[0003] The soybean product processing screening soaking device includes a feed inlet, a screen, a vibration motor, a discharge outlet, a soaking pool, a water inlet, a stirring device, and a drain outlet. During operation, soybeans enter the screen through the feed inlet, and after vibration screening, qualified soybeans enter the soaking pool. Water is added for stirring and soaking, and after completion, the water is drained, laying a foundation for subsequent soybean product processing.
[0004] In the prior art, some soybean product screening and soaking lack vibration, and small particles, impurities, and other impurities in the raw materials are easily stuck in the screen holes, causing the screen holes to be blocked, reducing the screening accuracy, and further affecting the quality of the soybean products. Due to the problems of screen blockage, poor flow of raw materials, and reduced screening accuracy, the speed of the entire screening process will slow down, the amount of raw materials that can be screened per unit time will decrease, and the production efficiency will decrease. Therefore, a soybean product processing screening and soaking device is proposed to solve the above problems. SUMMARY
[0005] To make up for the above shortcomings, the soybean product processing screening and soaking device is provided to improve the problem of soybean product screening and soaking in the prior art due to lack of vibration, which causes the screen to be easily blocked, reduces the screening accuracy, and affects the quality of the soybean products, ultimately leading to reduced production efficiency.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme:
[0007] The soybean product processing screening and soaking device includes a container box, a fixed disc fixedly connected to the top of the container box, an electric push rod fixedly connected to the top of the fixed disc, a rack fixedly connected to the driving end of the electric push rod, a gear one slidingly connected to the top of the fixed disc, the outside of the gear one and the outside of the rack being in meshing connection, a plurality of triangular blocks fixedly connected to the top of the gear one, a sliding plate fixedly connected to the top of the container box, a baffle fixedly connected to the bottom of the sliding plate, a plurality of support columns slidingly connected to the inside of the baffle, a plurality of rollers rotatably connected to the bottom of each of the plurality of support columns, and a cleaning assembly fixedly connected to the inside of the container box for cleaning.
[0008] Further description of the above technical scheme:
[0009] The cleaning assembly includes a waterproof box, the left side of the waterproof box is fixedly connected to the inner wall of the container box, the inner wall of the waterproof box is fixedly connected with a motor, the driving end of the motor is fixedly connected with a driving gear, the inner wall of the waterproof box is rotatably connected with a fixed column, the bottom of the fixed column is fixedly connected with a gear two, the outer part of the gear two is in meshing connection with the outer part of the driving gear, the bottom of the gear two is fixedly connected with a connecting column, the bottom of the connecting column is fixedly connected with a connecting rod, the inner part of the connecting rod is rotatably connected with a connecting rod, and the bottom of the connecting rod is rotatably connected with a scraper;
[0010] As a further description of the above technical solution:
[0011] The top of the plurality of triangular blocks is in contact with the outer part of the plurality of rollers, and the outer part of the plurality of rollers is in contact with the top of the gear one.
[0012] As a further description of the above technical solution:
[0013] The inner wall of the sliding plate is slidably connected with a sieve barrel, and the top of the plurality of supporting columns is in contact with the bottom of the sieve barrel.
[0014] As a further description of the above technical solution:
[0015] The outer part of the plurality of supporting columns is sleeved with a plurality of springs, and the top of the baffle is in contact with the bottom of the sieve barrel.
[0016] As a further description of the above technical solution:
[0017] The bottom of the waterproof box is provided with a groove, and the outer part of the connecting column is rotatably connected in the inner part of the waterproof box.
[0018] As a further description of the above technical solution:
[0019] The inner part of the sieve barrel is fixedly connected with an arc-shaped filter screen, the right side of the sieve barrel is fixedly connected with a connecting port, and the inner part of the container box is fixedly connected with a filter plate.
[0020] As a further description of the above technical solution:
[0021] The front and rear sides of the scraper are slidably connected to the inner wall of the container box, the bottom of the scraper is slidably connected to the top of the filter plate, and the front side of the container box is fixedly connected with a trapezoidal port.
[0022] The utility model has the advantages of the following:
[0023] 1. In the utility model, electric push rod is as power source, because the rack and gear one mesh, the triangular block fixed in gear one top makes periodic up and down movement with it, the up and down movement of triangular block promotes the up and down displacement of the roller in contact with it, the roller passes through support column and transmits the movement to sieve drum, makes sieve drum produce vibration under the guidance of sliding plate and the limitation of baffle, vibration can effectively prevent sieve mesh hole blockage, vibration can make raw materials flow from feed inlet along sieve net to discharge port, improve the speed of entire screening process.
[0024] 2. In the utility model, motor is as power core, drive gear and gear two accurate mesh, the connecting column of gear two bottom rotates with it, the connecting rod inside connecting rod drives left side movement to carry out cleaning to scraper, scraper swings back and forth in the inner wall of container box and filter plate top, these microorganisms can be attached to soy products raw materials, breed in subsequent processing process, influence the quality and safety of soy products. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is the perspective view of the screening soaking device for soy products processing that the utility model provides;
[0026] Figure 2 It is the structure schematic view of the triangular block of the screening soaking device for soy products processing that the utility model provides;
[0027] Figure 3 It is the structure schematic view of the connecting rod of the screening soaking device for soy products processing that the utility model provides;
[0028] Figure 4 It is the structure schematic view of the scraper of the screening soaking device for soy products processing that the utility model provides.
[0029] LEGEND:
[0030] 1, container box;2, fixed disc;3, electric push rod;4, rack;5, gear one;6, triangular block;7, roller;8, support column;9, spring;10, baffle;11, sieve drum;12, sliding plate;13, arc filter screen;14, connecting port;15, motor;16, drive gear;17, gear two;18, waterproof box;19, connecting column;20, connecting rod;21, connecting rod;22, scraper;23, filter plate;24, trapezoidal port;25, fixed column. DETAILED DESCRIPTION
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figure 1 , Figure 2 This utility model provides an embodiment of a screening and soaking device for processing soybean products, including a container 1. A fixed plate 2 is fixedly connected to the top of the container 1. The container 1 serves as the main structure of the entire screening and soaking device, accommodating and protecting the internal components. An electric push rod 3 is fixedly connected to the top of the fixed plate 2. The fixed plate 2 is located on top of the container 1, and its main function is to provide a stable mounting base for the electric push rod 3, gear 5, and related transmission components. This ensures that the mechanical transmission of the entire screening and soaking device can proceed accurately and smoothly, ensuring that all components work together. A rack 4 is fixedly connected to the drive end of the electric push rod 3. The electric push rod 3 is a key part of the drive device, driving the rack 4 to move up and down through telescopic movement. Gear 5 is slidably connected to the top of the fixed plate 2. The rack 4 is fixedly connected to the drive end of the electric push rod 3, and its function is to convert the linear motion of the electric push rod 3 into the rotational motion of the gear 5. The gear 5 can rotate in a predetermined direction and speed, thereby driving the triangular block 6 and other components to move, realizing the vibration screening function of the sieve barrel 11.
[0033] The outer part of the gear one 5 is in meshing connection with the outer part of the rack 4, the gear one 5 plays a role of transmitting power and converting motion form in the whole device, the gear one 5 receives power from the rack 4 and converts linear motion into its own rotary motion. The top of the gear one 5 is fixedly connected with a plurality of triangular blocks 6, the triangular blocks 6 are located at the top of the gear one 5, the top of the plurality of triangular blocks 6 is in contact with the outer part of the roller 7. When the gear one 5 rotates, the triangular blocks 6 make periodic up and down motion, and this motion mode makes the roller 7 in contact with the triangular blocks 6 also produce up and down displacement. The top of the container box 1 is fixedly connected with a sliding plate 12, the inner wall of the sliding plate 12 is in sliding connection with the sieve drum 11, which provides necessary space and guidance for the vibration of the sieve drum 11. The bottom of the sliding plate 12 is fixedly connected with a baffle 10, the main function of the baffle 10 is to limit the movement range of the support column 8, prevent the support column 8 from excessive displacement or deviation during the vibration of the sieve drum 11. The inside of the baffle 10 is in sliding connection with a plurality of support columns 8, the support columns 8 are connected with the roller 7 and the sieve drum 11, and transmit the up and down motion of the roller 7 to the sieve drum 11, so that the sieve drum 11 vibrates. The bottom of the plurality of support columns 8 is rotatably connected with the roller 7, the roller 7 is installed at the bottom of the support column 8, and the outer part of the roller 7 is in contact with the top of the triangular block 6 and the top of the gear one 5. The existence of the roller 7 reduces the friction between the triangular block 6 and the bottom of the sieve drum 11, so that the triangular block 6 can more smoothly drive the sieve drum 11 to vibrate. The inside of the container box 1 is fixedly connected with a cleaning assembly for cleaning;
[0034] Referring to Figure 3 , Figure 4The cleaning assembly comprises a waterproof box 18 fixedly connected to the inner wall of the container box 1 on the left side, mainly used for protecting key components of the cleaning assembly such as the motor 15, the driving gear 16 and the gear two 17 from water and impurities. The inner wall of the waterproof box 18 is fixedly connected with the motor 15, which is the power source of the cleaning assembly and is fixed to the inner wall of the waterproof box 18. It drives the driving gear 16 to rotate through the driving end, providing stable and continuous power for the entire cleaning process. The driving end of the motor 15 is fixedly connected with the driving gear 16, which is fixedly connected with the driving end of the motor 15, and its function is to transmit the rotating power of the motor 15 to the gear two 17. Through precise meshing with the gear two 17, the driving gear 16 can drive the gear two 17 to rotate stably in the predetermined direction and speed. The inner wall of the waterproof box 18 is rotatably connected with a fixed column 25, and the bottom of the fixed column 25 is fixedly connected with the gear two 17. The gear two 17 is located in the inner wall of the waterproof box 18 and is meshingly connected with the driving gear 16, and is connected with the scraper 22 through the connecting column 19 at the bottom. The outside of the gear two 17 is meshingly connected with the outside of the driving gear 16, and the gear two 17 rotates to transmit the rotating motion to the connecting column 19 and the scraper 22, so that the scraper 22 makes reciprocating motion on the inner wall of the container box 1 and the top of the filter plate 23. The bottom of the gear two 17 is fixedly connected with the connecting column 19, and the connecting column 19 is connected with the gear two 17 and the connecting rod 20, which plays a role in transmitting power and changing the direction of force.
[0035] The bottom of the connecting column 19 is fixedly connected with the connecting rod 20, and the connecting rod 20 is fixedly connected with the connecting column 19 and rotatably connected with the connecting rod 21. Under the driving of the connecting column 19, the connecting rod 20 makes up-and-down reciprocating motion, providing the basis for the motion of the connecting rod 21 and the scraper 22. The connecting rod 20 is rotatably connected with the connecting rod 21, and the two ends of the connecting rod 21 are rotatably connected with the connecting rod 20 and the scraper 22, which converts the up-and-down reciprocating motion of the connecting rod 20 into the inclined swinging motion of the scraper 22. The bottom of the connecting rod 21 is rotatably connected with the scraper 22, and the area and shape of the scraper 22 match those of the filter plate 23, which can ensure the comprehensive cleaning of the filter plate 23 without leaving any dead angle, ensuring the filtering efficiency of the filter plate 23 and the smooth operation of the screening work.
[0036] Referring to Figures 2 to 4The top of the plurality of triangular blocks 6 is in contact with the outside of the plurality of rollers 7, and the outside of the plurality of rollers 7 is in contact with the top of the gear one 5. The inner wall of the sliding plate 12 is slidingly connected with the sieve barrel 11, and the sieve barrel 11 is a key component for realizing the screening of raw materials. The arc-shaped filter screen 13 fixedly connected inside the sieve barrel 11 can accurately classify and screen the bean raw materials according to the size of the mesh, and separate the impurities and bean grains that do not meet the requirements. The top of the plurality of supporting columns 8 is in contact with the bottom of the sieve barrel 11, and the outside of the plurality of supporting columns 8 is sleeved with the plurality of springs 9. The elastic restoring force of the spring 9 can timely pull the sieve barrel 11 back to the original position, ensure the stability and regularity of the sieve barrel 11 during the vibration process, and improve the screening efficiency and quality. The top of the baffle 10 is in contact with the bottom of the sieve barrel 11, the bottom of the waterproof box 18 is provided with a groove, the outside of the connecting column 19 is rotatably connected in the inside of the waterproof box 18, the inside of the sieve barrel 11 is fixedly connected with the arc-shaped filter screen 13, and the arc-shaped filter screen 13 is installed in the inside of the sieve barrel 11. The unique arc-shaped design can make the bean raw materials better distribute and roll during the vibration process of the sieve barrel 11.
[0037] The right side of the sieve barrel 11 is fixedly connected with the connecting port 14, and the connecting port 14 is located on the right side of the sieve barrel 11 and is an outlet channel for unqualified bean materials and impurities after screening. The bean materials screened through the arc-shaped filter screen 13 are smoothly discharged from the sieve barrel 11 through the bottom of the sieve barrel 11. The inside of the container box 1 is fixedly connected with the filter plate 23. When the soaked beans are cleaned, some impurities such as large branches, bean pods and other foreign matters can be directly intercepted. At the same time, the stable filtering performance is maintained, and reliable quality guarantee is provided for bean product processing. The front and rear sides of the scraper 22 are slidingly connected to the inner wall of the container box 1. The scraper 22 is located in the inside of the container box 1, and the bottom is slidingly connected to the top of the filter plate 23. The front and rear sides are slidingly connected to the inner wall of the container box 1. The bottom of the scraper 22 is slidingly connected to the top of the filter plate 23, can bear the impact and friction of the bean materials, and at the same time, the stable filtering performance is maintained, and reliable quality guarantee is provided for bean product processing. The front side of the container box 1 is fixedly connected with the trapezoidal port 24. When the soaked and cleaned beans are conveyed out from the trapezoidal port 24.
[0038] Working principle: electric push rod 3 as power source, its telescopic drive rack 4 up and down, because rack 4 and gear one 5 mesh, make gear one 5 rotate, fixed on the top of gear one 5 triangular block 6 with periodic up and down movement, the up and down movement of triangular block 6 push roller 7 up and down displacement in contact with it, roller 7 through the support column 8 will be transmitted to the sieve drum 11, make sieve drum 11 in the guide and baffle 10 limit of sliding plate 12 vibration, raw materials in sieve drum 11 in the arc filter screen 13, because sieve drum 11 vibration and turn over, roll, so as to realize the separation and screening of impurities and bean material according to the size of the mesh, complete the preliminary screening work, provide high quality raw material basis for subsequent bean products processing, vibration can effectively prevent the mesh hole from being blocked, vibration can make the raw materials from the feed inlet along the screen to the discharge port, improve the speed of the whole screening process.
[0039] Motor 15 as the power core, after starting to drive gear 16 rotation, drive gear 16 and gear two 17 precise mesh, power transmission to gear two 17 make it rotate, the connecting column 19 at the bottom of gear two 17 rotate, drive connecting rod 20 do left and right reciprocating motion, connecting rod 20 inside the connecting rod 21 drive scraper 22 to clean, scraper 22 in the inner wall of the box 1 and filter plate 23 top back and forth swing, can clean the impurities on the filter plate 23, ensure the filtering performance of filter plate 23, maintain the efficient operation of the whole screening and soaking device, prevent the accumulation of impurities affect the subsequent operation, residual impurities in the soaking environment is easy to breed bacteria, mold and other microorganisms. These microorganisms may be attached to the bean products raw materials, in the subsequent processing process, affect the quality and safety of bean products.
[0040] Finally, it should be noted that: the above described only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application has been made, for the person skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.
Claims
1. A screening and soaking device for processing legume products, comprising a tank (1), characterized in that: The top of the container box (1) is fixedly connected with a fixed disc (2), the top of the fixed disc (2) is fixedly connected with an electric push rod (3), the driving end of the electric push rod (3) is fixedly connected with a rack (4), the top of the fixed disc (2) is slidably connected with a gear one (5), the outer portion of the gear one (5) is in meshing connection with the outer portion of the rack (4), the top of the gear one (5) is fixedly connected with a plurality of triangular blocks (6), the top of the container box (1) is fixedly connected with a sliding plate (12), the bottom of the sliding plate (12) is fixedly connected with a baffle (10), the inner portion of the baffle (10) is slidably connected with a plurality of support columns (8), the bottom of the plurality of support columns (8) is rotatably connected with a plurality of rollers (7), and the inner portion of the container box (1) is fixedly connected with a cleaning assembly for cleaning.
2. The screening and soaking apparatus for bean product processing according to claim 1, characterized by: The cleaning assembly comprises a waterproof box (18), the left side of the waterproof box (18) is fixedly connected to the inner wall of the container box (1), the inner wall of the waterproof box (18) is fixedly connected with a motor (15), the driving end of the motor (15) is fixedly connected with a driving gear (16), the inner wall of the waterproof box (18) is rotatably connected with a fixed column (25), the bottom of the fixed column (25) is fixedly connected with a gear two (17), the outer portion of the gear two (17) is in meshing connection with the outer portion of the driving gear (16), the bottom of the gear two (17) is fixedly connected with a connecting column (19), the bottom of the connecting column (19) is fixedly connected with a connecting rod (20), the inner portion of the connecting rod (20) is rotatably connected with a connecting rod (21), and the bottom of the connecting rod (21) is rotatably connected with a scraper (22).
3. The screening and soaking apparatus for bean product processing according to claim 1, characterized in that: The top of the plurality of triangular blocks (6) is in contact with the outer portion of the plurality of rollers (7), and the outer portion of the plurality of rollers (7) is in contact with the top of the gear one (5).
4. The screening and soaking apparatus for bean product processing according to claim 2, characterized in that: The inner wall of the sliding plate (12) is slidably connected with a sieve barrel (11), and the top of the plurality of support columns (8) is in contact with the bottom of the sieve barrel (11).
5. The screening and soaking apparatus for bean product processing according to claim 4, characterized in that: The outer portion of the plurality of support columns (8) is sleeved with a plurality of springs (9), and the top of the baffle (10) is in contact with the bottom of the sieve barrel (11).
6. The screening and soaking apparatus for bean product processing according to claim 2, characterized in that: The bottom of the waterproof box (18) is provided with a groove, and the outer portion of the connecting column (19) is rotatably connected in the inner portion of the waterproof box (18).
7. The screening and soaking apparatus for bean product processing according to claim 5, characterized in that: The inner portion of the sieve barrel (11) is fixedly connected with an arc-shaped filter screen (13), the right side of the sieve barrel (11) is fixedly connected with a connecting port (14), and the inner portion of the container box (1) is fixedly connected with a filter plate (23).
8. The screening and soaking apparatus for bean product processing according to claim 7, characterized in that: The front and back sides of the scraper (22) are slidably connected to the inner wall of the container box (1), the bottom of the scraper (22) is slidably connected to the top of the filter plate (23), and the front side of the container box (1) is fixedly connected with a trapezoidal port (24).