Sorting device for foam products
By designing adjustment and screening components on the conveyor belt, the continuity and efficiency issues of the foam product sorting device were solved, enabling precise sorting of different foam products and reducing damage, thereby improving sorting efficiency and system adaptability.
Patent Information
- Application Number
- CN202422971041.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Existing foam product sorting devices cannot achieve continuous and efficient sorting and are prone to damaging the products.
A sorting device comprising a conveyor belt, a protective shell, an adjustment component, and a screening component was designed. The adjustment component controls the wind force and direction, and the screening component automatically sorts foam products, achieving precise sorting based on weight and size.
It enables efficient and precise sorting of foam products of different weights and sizes, reduces product damage, and improves sorting efficiency and system versatility.
Smart Images

Figure CN223717713U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to foaming production technical field especially, relates to a sorting device of foaming product. BACKGROUND
[0002] In the production process of foaming products, sorting operation is an important post-processing step. Traditional foaming product sorting usually relies on manual or simple mechanical devices, which is low in efficiency and insufficient in accuracy. With the improvement of production automation, the demand for foaming product sorting devices is increasing, and a device capable of accurately and efficiently sorting products according to their weight is needed.
[0003] In the prior art, the patent document with the publication number CN216911096U discloses a foaming product sorting device, which places the foaming product above the conveying belt, drives the conveying belt and the foaming product above the conveying belt to move horizontally through the driving motor, and when the foaming product passes through the pressure sensor and the weight of the foaming product reaches the set value of the corresponding pressure sensor, the corresponding cylinder pushes the foaming product into the corresponding collection tank. However, in actual application, the operation of the conveying belt is continuous, and the sorting of the foaming products is continuous. The push plate cannot sort the products in time and efficiently, and the foaming products are relatively fragile, so the push plate may easily damage the products. SUMMARY
[0004] Therefore, the utility model aims at providing a foaming product sorting device to solve the problem of continuous and efficient foaming product sorting in the prior art.
[0005] To achieve the above purpose, the utility model provides a foaming product sorting device, which comprises a conveying belt, a protective shell, a plurality of adjusting assemblies and a screening assembly. The protective shell is fixedly installed above the conveying belt, and an air inlet pipe is arranged in the protective shell. The air inlet pipe extends sequentially at a plurality of grooves on one side of the protective shell, and a first air blowing pipe, a second air blowing pipe and a third air blowing pipe are arranged in the grooves. The adjusting assembly is fixedly connected to the inside of the protective shell and is used for adjusting the wind force during sorting. The adjusting assembly comprises a rotating ring, a lever fixedly connected to one side of the rotating ring, and a plurality of rotating plates rotatably connected to one side of the rotating ring. A fixed ring is arranged on one side of the rotating plate, and the rotating plate and the fixed ring are rotatably connected. The rotating plate is an arc-shaped plate, one end of one side of which is movably connected to the rotating ring, and the other end of the other side is rotatably connected to the fixed ring. The plurality of rotating plates are arranged between the rotating ring and the fixed ring and connect the two. The screening assembly is arranged on the side of the conveying belt away from the adjusting assembly and is used for collecting and sorting foaming products in cooperation with the adjusting assembly. The screening assembly comprises an inclined plate, a slide rail fixedly connected to one side above the inclined plate, and a plurality of partition plates slidably connected to the top of the slide rail.
[0006] Preferably, a base is fixedly connected below the conveying belt, one side of the base is fixed with the bottom of the inclined plate, the side away from the inclined plate of the base is fixedly connected with the protective shell, a plurality of oval grooves are formed on the side of the protective shell close to the conveying belt, and an oval slot penetrating the interior of the protective shell is formed on the longitudinal side of the protective shell.
[0007] Preferably, an air inlet pipe is arranged in the interior of the protective shell, the first air blowing pipe, the second air blowing pipe and the third air blowing pipe are sequentially extended at the plurality of grooves on one side of the protective shell, the diameter value of the first air blowing pipe is greater than that of the second air blowing pipe, the diameter value of the second air blowing pipe is greater than that of the third air blowing pipe, and the interiors of the first air blowing pipe, the second air blowing pipe and the third air blowing pipe are all installed with an adjusting assembly, and the fixing ring of the adjusting assembly is fixed with the inner pipe wall of the three air blowing pipes.
[0008] Preferably, a fixed block is fixedly installed on the side away from the second air blowing pipe of the air inlet pipe, a first lead screw is threadedly connected to the middle part of the fixed block, a handle is fixedly connected to the top of the first lead screw, the handle is rotatably connected above the protective shell, a first gear is fixedly connected to the bottom of the first lead screw, a toothed plate is meshingly connected on one side of the first gear, a groove for the movement and limiting of the toothed plate is formed in the interior of the protective shell, a second gear is meshingly connected on one side of the toothed plate, a second lead screw is fixedly connected above the second gear, another fixed block is threadedly connected to the second lead screw, and the other side of the fixed block is fixedly connected with the air inlet pipe.
[0009] Preferably, a push rod is arranged on one side of the protective shell, a fixed rod is fixedly installed on each of the first air blowing pipe, the second air blowing pipe and the third air blowing pipe, the push rod penetrates through the top of the fixed rod and is slidably connected with the fixed rod, an extension rod is fixedly installed above each of the first air blowing pipe, the second air blowing pipe and the third air blowing pipe on the push rod, a spring is sleeved on the middle part of the extension rod, and the bottom of the extension rod is rotatably connected with the push rod.
[0010] Preferably, an arc-shaped groove is formed above each of the first air blowing pipe, the second air blowing pipe and the third air blowing pipe, and the arc-shaped groove is used in cooperation with the push rod.
[0011] The utility model discloses an advantageous effect: 1. The sorting device of foam product, through being provided with adjusting assembly, adjusting assembly can be in different position through the air pipe of different size and carry out the blowing of different wind, thereby realizing the differentiation of the foam product of corresponding weight, guaranteeing that the device can be applied to the sorting work of the foam product of various volume and weight, and the foam product of different height volume weight can all be sorted in the device.
[0012] 2. The sorting device of foam product, through being provided with screening assembly and cooperating adjusting assembly work, can adjust the position of the blowing function sorting according to the size or sorting demand of foam product, ensures that every kind of foam product can smoothly slide into the specified collection area, thereby completing the differentiation and collection of foam product. DRAWINGS
[0013] In order to more clearly illustrate the technical scheme in the utility model or prior art, below will to the drawing needed to be used in the embodiment or prior art description simple introduction, obviously, below description in the drawing only the utility model, for the ordinary skilled person in the art comes, under the premise of not paying the creative labor, still can obtain other drawing according to these drawings.
[0014] Figure 1 It is the overall structure schematic diagram of the utility model;
[0015] Figure 2 It is the adjusting assembly structure schematic diagram of the utility model;
[0016] Figure 3 It is the internal structure schematic diagram of part of the utility model parts;
[0017] Figure 4 It is the utility model Figure 1 It is the structure enlarged schematic diagram of A place in the utility model;
[0018] Figure 5 It is the adjusting assembly part schematic diagram of the utility model.
[0019] Marked as in the drawing:
[0020] 1, conveying belt;2, base;3, inclined plate;4, partition plate;5, slide rail;6, protective shell;7, air inlet pipe;8, first air blowing pipe;9, second air blowing pipe;10, third air blowing pipe;11, fixed ring;12, knob lever;13, rotating ring;14, rotating plate;15, handle;16, first screw;17, fixed block;18, first gear;19, toothed plate;20, second gear;21, second screw;22, push rod;23, fixed rod;24, telescopic rod;25, spring. SPECIFIC IMPLEMENTATION
[0021] In order to make the purpose, technical scheme and advantages of the utility model clearer and more apparent, the utility model is further described in detail below in combination with specific embodiments.
[0022] It should be noted that, unless otherwise defined, technical terms or scientific terms used in the utility model should be understood as the usual meaning by those skilled in the art to which the utility model belongs. The "first", "second" and similar words used in the utility model do not represent any order, quantity or importance, but are only used to distinguish different components. "Include" or "contain" and similar words mean that the elements or objects before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connection" or "connected" and similar words are not limited to physical or mechanical connection, but can include electrical connection, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to represent relative positional relationship, which can change accordingly when the absolute position of the described object changes.
[0023] As Figures 1 to 5The utility model discloses a kind of sorting devices of foam product, including: conveyor belt 1, protective shell 6, multiple adjusting components and screening components, protective shell 6 is fixedly installed above conveyor belt 1, adjusting component, fixedly connected in the inside of protective shell 6, for regulating the size of wind in sorting work of device, including rotating ring 13, one side of rotating ring 13 is fixedly connected with poking lever 12, one side of rotating ring 13 is rotatably connected with multiple rotating plates 14, one side of rotating plate 14 is provided with fixed ring 11, the fixed ring 11 is rotatably connected with the rotating plate 14, the rotating plate 14 is a kind of arc-shaped plate, one side one end is movably connected with rotating ring 13, another side one end is rotatably connected with fixed ring 11, multiple rotating plates 14 are overlapped and arranged in the middle of rotating ring 13 and fixed ring 11 and connect the two, rotating plate 14 is rotated in fixed ring 11 by rotating ring 13, and the size of opening in fixed ring 11 is adjusted by the rotation of rotating plate 14.The interior of the protective shell 6 is provided with an air inlet pipe 7 which needs to be connected with an air pump to provide air source during work. The air inlet pipe 7 extends in sequence with a first air blowing pipe 8, a second air blowing pipe 9 and a third air blowing pipe 10 at a plurality of grooves located at one side of the protective shell 6. The diameter value of the first air blowing pipe 8 is greater than that of the second air blowing pipe 9, and the diameter value of the second air blowing pipe 9 is greater than that of the third air blowing pipe 10. The interiors of the first air blowing pipe 8, the second air blowing pipe 9 and the third air blowing pipe 10 are all installed with adjusting assemblies. The fixed ring 11 of the adjusting assembly is fixed with the inner pipe wall of the three air blowing pipes. The side of the air inlet pipe 7 away from the second air blowing pipe 9 is fixedly installed with a fixed block 17. The middle part of the fixed block 17 is threadedly connected with a first lead screw 16. The top of the first lead screw 16 is fixedly connected with a handle 15 which is rotationally connected above the protective shell 6. The bottom of the first lead screw 16 is fixedly connected with a first gear 18. One side of the first gear 18 is meshingly connected with a toothed plate 19. The interior of the protective shell 6 is provided with a groove (not shown in the figure) for the movement and limiting of the toothed plate 19. One side of the toothed plate 19 is meshingly connected with a second gear 20. The top of the second gear 20 is fixedly connected with a second lead screw 21. Another fixed block 17 is threadedly connected with the second lead screw 21. The other side of the fixed block 17 is fixedly connected with the air inlet pipe 7. One side of the protective shell 6 is provided with a push rod 22. The first air blowing pipe 8, the second air blowing pipe 9 and the third air blowing pipe 10 are all fixedly installed with fixed rods 23. The push rod 22 penetrates through the top of the fixed rods 23 and is slidingly connected with the fixed rods 23. The push rod 22 is fixedly installed with telescopic rods 24 above the first air blowing pipe 8, the second air blowing pipe 9 and the third air blowing pipe 10. The middle part of the telescopic rod 24 is sleeved with a spring 25. The bottom of the telescopic rod 24 is rotationally connected with a pushing rod 12. The top of the first air blowing pipe 8, the second air blowing pipe 9 and the third air blowing pipe 10 are all provided with arc-shaped grooves which are used in cooperation with the pushing rod 12. Through the linkage of the pushing rod 12, the telescopic rod 24 and the spring 25, the wind power of each air blowing pipe can be flexibly adjusted to adapt to different sorting requirements. Different diameter air blowing pipes realize weight-based sorting, which can more accurately separate foam products of different weights. During the operation of the device, firstly, gas enters the interior of the device through the air inlet pipe 7. Then, the position of the push rod 22 is adjusted according to the weight of the foam product to be sorted, so as to increase the throughput of the adjusting assembly and in turn increase the wind power. The foam product passing through the conveying belt 1 is sorted by weight. When the height of the foam product to be sorted is low, the handle 15 is rotated to drive the first lead screw 16 to rotate, thereby driving the first gear 18 and the toothed plate 19 to work and driving the second lead screw 21 to rotate, so as to lower the height of the air inlet pipe 7, the first air blowing pipe 8, the second air blowing pipe 9 and the third air blowing pipe 10, thereby adapting to the foam product with low height.
[0024] The screening assembly is arranged on the side of the conveying belt 1 away from the adjusting assembly, and is used for distinguishing and collecting the foam products in cooperation with the adjusting assembly, and comprises an inclined plate 3, the upper side of the inclined plate 3 is fixedly connected with a sliding rail 5, and a plurality of partition plates 4 are slidably connected to the upper side of the sliding rail 5, through the combined structure of the inclined plate 3 and the partition plates 4, the foam products after sorting can be automatically separated according to categories, and the subsequent collection work is simplified, the partition plates 4 slide on the sliding rail 5, the positions can be flexibly adjusted, the sizes of different foam products and the collection requirements are adapted, the universality and the efficiency of the system are improved, the inclined plate 3 utilizes the gravity effect, so that the foam products automatically slide along the inclined surface to the corresponding area, manual intervention is reduced, the efficiency of screening and collection is improved, the plurality of partition plates 4 on the sliding rail 5 can be increased or decreased according to actual requirements, the expansibility and the flexibility of the system are increased, in the working process of the device, the foam products are conveyed to the screening assembly area by the conveying belt 1, the foam products are blown to the corresponding positions by the blowing work, slide to the inclined plate 3 arranged on the side, the inclined design of the inclined plate 3 makes the foam products naturally slide under the influence of gravity, and according to the sorting result, the partition plates 4 on the sliding rail 5 are used for distinguishing and guiding, the foam products of different weights are guided to the corresponding collection areas, the partition plates 4 can slide on the sliding rail 5, so the positions can be adjusted according to the sizes of the foam products or the sorting requirements, and it is ensured that each type of foam product can smoothly slide into the specified collection area, so that the distinguishing and collection of the foam products are completed.
[0025] Further, the bottom of the conveying belt 1 is fixedly connected with a base 2, one side of the base 2 is fixed with the bottom of the inclined plate 3, and the side, away from the inclined plate 3, of the base 2 is fixedly connected with a protective shell 6, a plurality of oval grooves are formed in the side, close to the conveying belt 1, of the protective shell 6, an oval slot body penetrating through the inside of the protective shell 6 is formed in the longitudinal side of the protective shell 6, and the slot body on the protective shell 6 is communicated with the grooves, so that the device as a whole is more stable and safe, and the communicated slot can ensure that the air pipe can displace, and the operation of the device is ensured.
[0026] Those skilled in the art will understand that the discussion of any of the above embodiments is merely exemplary and is not intended to limit the scope of the present application (including claims) to these examples; the above embodiments or technical features in different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes of different aspects of the present application as described above, which are not provided in details for the sake of brevity.
[0027] The present application is intended to cover all such alternatives, modifications, and variations as fall within the broad scope of the appended claims. Accordingly, any and all such alternatives, modifications and variations are intended to be encompassed by the appended claims.
Claims
1. A sorting device for foam products, characterized in that Include: The conveying belt (1), the protective shell (6), a plurality of adjusting assemblies and the screening assembly, the protective shell (6) is fixedly installed above the conveying belt (1), the inside of the protective shell (6) is provided with an air inlet pipe (7), the air inlet pipe (7) is sequentially extended with a first air blowing pipe (8), a second air blowing pipe (9) and a third air blowing pipe (10) at a plurality of grooves located at one side of the protective shell (6), the adjusting assembly is fixedly connected in the inside of the protective shell (6), for adjusting the size of the wind in the sorting work, including the rotating ring (13), one side of the rotating ring (13) is fixedly connected with the poking rod (12), one side of the rotating ring (13) is rotatably connected with a plurality of rotating plates (14), one side of the rotating plate (14) is provided with a fixed ring (11), the fixed ring (11) is rotatably connected with the rotating plate (14), the rotating plate (14) is an arc-shaped plate, one side of which is movably connected with the rotating ring (13), and the other side is rotatably connected with the fixed ring (11), a plurality of rotating plates (14) are arranged in the middle of the rotating ring (13) and the fixed ring (11) and connect the two; the screening assembly is arranged on the side of the conveying belt (1) away from the adjusting assembly, for cooperating with the adjusting assembly to distinguish and collect the foam products, including the inclined plate (3), the upper side of the inclined plate (3) is fixedly connected with the slide rail (5), and the upper side of the slide rail (5) is slidably connected with a plurality of partition plates (4).
2. A device for sorting foam products according to claim 1, characterized in that The bottom of the slide rail (5) is fixedly connected with the bottom of the inclined plate (3), and the side of the slide rail (5) away from the inclined plate (3) is fixedly connected with the bottom of the inclined plate (3). The side of the protective shell (6) away from the conveying belt (1) is fixedly connected with the protective shell (6), and a plurality of oval grooves are formed in the side of the protective shell (6) close to the conveying belt (1). An oval slot is formed in the longitudinal side of the protective shell (6) and penetrates the inside of the protective shell (6).
3. A device for sorting foam products according to claim 2, characterized in that The diameter of the first air blowing pipe (8) is greater than that of the second air blowing pipe (9), and the diameter of the second air blowing pipe (9) is greater than that of the third air blowing pipe (10), and the inside of the first air blowing pipe (8), the second air blowing pipe (9) and the third air blowing pipe (10) is provided with the adjusting assembly, and the fixed ring (11) of the adjusting assembly is fixedly connected with the inner wall of the three air blowing pipes.
4. A device for sorting foam products according to claim 3, characterized in that The fixed block (17) is fixedly installed on one side of the air inlet pipe (7) away from the second air blowing pipe (9), the middle part of the fixed block (17) is threadedly connected with the first lead screw (16), the top of the first lead screw (16) is fixedly connected with the handle (15), the handle (15) is rotatably connected above the protective shell (6), the bottom of the first lead screw (16) is fixedly connected with the first gear (18), one side of the first gear (18) is meshedly connected with the toothed plate (19), the inside of the protective shell (6) is provided with a groove for the movement and limiting of the toothed plate (19), one side of the toothed plate (19) is meshedly connected with the second gear (20), the top of the second gear (20) is fixedly connected with the second lead screw (21), the other fixed block (17) is threadedly connected on the second lead screw (21), and the other side of the fixed block (17) is fixedly connected with the air inlet pipe (7).
5. A device for sorting foam products according to claim 3, wherein One side of the protective shell (6) is provided with the push rod (22), the first air blowing pipe (8), the second air blowing pipe (9) and the third air blowing pipe (10) are all fixedly installed with the fixed rod (23), the push rod (22) penetrates through the top of the fixed rod (23) and is slidably connected with the fixed rod (23), the telescopic rod (24) is fixedly installed on the push rod (22) above the first air blowing pipe (8), the second air blowing pipe (9) and the third air blowing pipe (10), the spring (25) is sleeved on the middle part of the telescopic rod (24), and the bottom of the telescopic rod (24) is rotatably connected with the push rod (12).
6. A device for sorting foam products according to claim 3, characterized in that The first air blowing pipe (8), the second air blowing pipe (9) and the third air blowing pipe (10) are all provided with the arc-shaped grooves above, and the arc-shaped grooves are used in cooperation with the push rod (12).
Citation Information
Patent Citations
Sorting device for foam products
CN216911096U