Full-automatic PCB detection equipment
By designing a fully automated PCB inspection device, which uses robotic arms and cameras for automatic loading, inspection, and unloading, the problem of low efficiency and poor quality of manual inspection has been solved, achieving efficient and stable automated inspection and space utilization.
Patent Information
- Application Number
- CN202422684257.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-11-05
AI Technical Summary
Current PCB inspection mainly relies on manual inspection, which suffers from high labor costs, uneven personnel quality, low efficiency, and poor quality. The market urgently needs efficient, stable, and powerful fully automated inspection equipment.
A fully automated PCB inspection device was designed, comprising a loading rack, an inspection component, a loading component, and an unloading component. It uses a robotic arm and a camera for automatic loading, inspection, and unloading. Combined with a display and a three-color warning light, it realizes the display of equipment operating parameters and fault alarms, thereby improving the working efficiency and space utilization of the equipment.
It achieves automated feeding and unloading, reduces labor intensity, improves detection efficiency, avoids misjudgment, enhances equipment stability and space utilization, reduces equipment space occupation, and provides equipment fault early warning function.
Smart Images
Figure CN223717725U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to PCB detection equipment technical field, concretely relates to a full -automatic PCB detection equipment. BACKGROUND
[0002] SMT industry, that is, the technology industry of assembling on the surface of PCB circuit board, is the most popular technology and process in the current electronic assembly industry, which is a kind of circuit assembly that short lead surface mount device is installed on the surface of PCB board or other substrate, and is welded and assembled by reflow soldering or dip soldering etc., and due to more electronic components in the connection processing, in order to ensure the qualified production of final product, the connected PCB board needs to be detected to ensure the high-quality production of PCB board.
[0003] At present, most of the PCB product detection on the market is artificial detection, and the artificial cost is high, the personnel quality is uneven, the efficiency is low, and the quality is poor, and the development of automatic equipment has become the consensus of the current production industry, and it is also the development trend of the production industry, which forces the market to urgently need a kind of full-automatic detection equipment with stable detection, powerful function, strong universality and high efficiency, so a full-automatic PCB detection equipment is needed to solve the above problems. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of full-automatic PCB detection equipment to solve the problems presented in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of full-automatic PCB detection equipment, including feeding frame and detection component, the top of the feeding frame is equipped with feeding assembly, one side of the feeding frame is equipped with detection component, one side of the detection component is equipped with discharging assembly, the detection component includes feeding Y axis, feeding R axis, feeding alignment camera, test lower mould, discharging carrier plate, test upper mould, discharging X axis, discharging R axis, discharging Z axis, discharging Y axis, feeding Z axis and feeding X axis, the feeding Y axis, feeding R axis, feeding Z axis and feeding X axis form feeding mechanical arm, one end of the feeding Y axis is connected with one end of the feeding X axis, one side of the feeding X axis is connected with the top of the feeding Z axis, the bottom of the feeding Z axis is connected with the feeding R axis, one side of the feeding R axis is equipped with test lower mould, one side of the test lower mould is equipped with feeding alignment camera, the other side of the feeding R axis is equipped with discharging carrier plate, the top of the discharging carrier plate is equipped with test upper mould, the discharging X axis, the discharging R axis, the discharging Z axis and the discharging Y axis form discharging mechanical arm, one end of the discharging Y axis is connected with one end of the discharging X axis, one side of the discharging X axis is equipped with the discharging R axis, one end of the discharging R axis is connected with the discharging Z axis.
[0006] As a preferred scheme, the feeding assembly comprises a docking station, a stacking module, a feeding tray lifting module, a feeding tray taking module, a feeding empty tray lifting module, a tray pushing group and a feeding tray module, one side of the docking station is provided with the stacking module, one side of the stacking module is provided with the feeding tray lifting module, the top of the feeding tray lifting module is provided with the feeding tray taking module, one side of the feeding tray lifting module is provided with the tray pushing group, and one side of the tray pushing group is provided with the feeding tray module.
[0007] As a preferred scheme, the feeding assembly comprises a docking station, a stacking module, a feeding tray lifting module, a feeding tray taking module, a feeding empty tray lifting module, a tray pushing group and a feeding tray module, one side of the docking station is provided with the stacking module, one side of the stacking module is provided with the feeding tray lifting module, the top of the feeding tray lifting module is provided with the feeding tray taking module, one side of the feeding tray lifting module is provided with the tray pushing group, and one side of the tray pushing group is provided with the feeding tray module.
[0008] As a preferred scheme, one side of the PCB detection equipment is connected with a display through an electric wire, the top of the PCB detection equipment is connected with a three-color warning light through an electric wire, and one side of the PCB detection equipment is connected with a control button through an electric wire.
[0009] As a preferred scheme, the display is used for displaying equipment operation parameters, and the three-color warning light is used for equipment fault warning.
[0010] As a preferred scheme, the number of the feeding alignment cameras is two, and the feeding Y shaft is connected with the discharging Y shaft in correspondence.
[0011] Compared with the prior art, the PCB detection equipment has the beneficial effects that:
[0012] The PCB detection equipment has the beneficial effects that:
[0013] The utility model discloses, through setting up automatic feeding frame can cache stacked material tray butt joint assembly line, improve product feeding efficiency, and compatibility is strong, and automatic empty tray material receiving structure layer operation is favorable to the unloading speed of product, improves work efficiency, and the integration design of feeding assembly, detection component and unloading assembly can greatly reduce the equipment occupancy space, and the remaining space can be better utilized, can also improve the stability of machine, avoid independent feeding assembly, detection component and unloading assembly when using appear butt joint deviation and easily lead to product drop damage problem, through the three color warning light of setting can in the equipment appear damaged make the early warning and alarm of working personnel, avoid appearing greater problem, cause certain economic loss. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is full automatic PCB detection equipment structure schematic view for the utility model;
[0015] Figure 2 It is full automatic PCB detection equipment section structure schematic view for the utility model;
[0016] Figure 3 It is feeding assembly structure schematic view for the utility model;
[0017] Figure 4 It is detection component structure schematic view for the utility model;
[0018] Figure 5 It is unloading assembly structure schematic view for the utility model;
[0019] Figure 6 It is the utility model Figure 1 It is the amplification structure schematic view of A in the utility model;
[0020] Figure 7 It is the amplification structure schematic view of B in the utility model; Figure 4
[0021] In the figure: 1, the upper loading frame; 2, the upper loading assembly; 3, the detection assembly; 4, the lower unloading assembly; 5, the display; 6, the control button; 7, the three-color warning light; 201, the connecting table; 202, the stacking module; 203, the upper loading tray lifting module; 204, the upper loading material taking module; 205, the upper loading empty tray lifting module; 206, the tray pushing group; 207, the upper loading tray module; 301, the upper loading Y axis; 302, the upper loading R axis; 303, the upper loading alignment camera; 304, the test lower mold; 305, the lower unloading carrier plate; 306, the test upper mold; 307, the lower unloading X axis; 308, the lower unloading R axis; 309, the lower unloading Z axis; 310, the lower unloading Y axis; 311, the upper loading Z axis; 312, the upper loading X axis; 401, the lower unloading tray lifting module; 402, the replenishment tray module; 403, the lower unloading empty tray module; 404, the empty tray suction module; 405, the replenishment tray lifting module; 406, the lower unloading material taking module; 407, the replenishment empty tray module. DETAILED DESCRIPTION
[0022] The utility model will be further described below in combination with examples.
[0023] The following examples are used to illustrate the utility model, but cannot be used to limit the protection scope of the utility model. The conditions in the examples can be further adjusted according to specific conditions, and simple improvement of the method of the utility model under the concept premise of the utility model all belong to the range required to be protected by the utility model.
[0024] Please refer to Figures 1-7The utility model provides a full -automatic PCB detection equipment, including loading frame 1 and detection subassembly 3, the top of loading frame 1 is equipped with loading subassembly 2, one side of loading frame 1 is equipped with detection subassembly 3, one side of detection subassembly 3 is equipped with unloading subassembly 4, and detection subassembly 3 includes loading Y axis 301, loading R axis 302, loading alignment camera 303, test lower mould 304, unloading carrier plate 305, test upper mould 306, unloading X axis 307, unloading R axis 308, unloading Z axis 309, unloading Y axis 310, loading Z axis 311 and loading X axis 312, and loading Y axis 301, loading R axis 302, loading Z axis 311 and loading X axis 312 constitute loading mechanical arm, one end of loading Y axis 301 is connected with one end of loading X axis 312, one side of loading X axis 312 is connected with the top of loading Z axis 311, the bottom of loading Z axis 311 is connected with loading R axis 302, one side of loading R axis 302 is equipped with test lower mould 304, one side of test lower mould 304 is equipped with loading alignment camera 303, the other side of loading R axis 302 is equipped with unloading carrier plate 305, the top of unloading carrier plate 305 is equipped with test upper mould 306, and unloading X axis 307, unloading R axis 308, unloading Z axis 309 and unloading Y axis 310 constitute unloading mechanical arm, one end of unloading Y axis 310 is connected with one end of unloading X axis 307, one side of unloading X axis 307 is equipped with unloading R axis 308, one end of unloading R axis 308 is connected with unloading Z axis 309, control test lower mould 304 to move to left loading position, put product on test lower mould 304 through loading mechanical arm, then move test lower mould 304 to test position, test product through lower pressure test upper mould 306, after testing, test upper mould 306 absorbs product and rises, and test lower mould 304 moves back to loading position and waits for receiving, at this time, unloading carrier plate 305 and test lower mould 304 move synchronously to test position, control test upper mould 306 to descend and put the product of testing to unloading carrier plate 305 and rise, after receiving, test lower mould 304 moves to test position and waits for testing, and unloading carrier plate 305 moves synchronously to unloading position, and the unloading mechanical arm of unloading X axis 307, unloading R axis 308, unloading Z axis 309 and unloading Y axis 310 moves above unloading position.
[0025] Loading subassembly 2 includes interface platform 201, stacking module 202, loading disc lifting module 203, loading material taking module 204, loading empty disc lifting module 205, disc pushing group 206 and loading disc module 207, one side of interface platform 201 is equipped with stacking module 202, one side of stacking module 202 is equipped with loading disc lifting module 203, the top of loading disc lifting module 203 is equipped with loading material taking module 204, one side of loading disc lifting module 203 is equipped with disc pushing group 206, and one side of disc pushing group 206 is equipped with loading disc module 207.
[0026] The blanking assembly 4 comprises a blanking disc lifting module 401, a replenishment disc module 402, a blanking empty disc module 403, a suction empty disc module 404, a replenishment disc lifting module 405, a blanking material taking module 406 and a replenishment empty disc module 407. The replenishment disc module 402 is arranged on the top of the blanking disc lifting module 401. The replenishment disc lifting module 405 is arranged on one side of the blanking disc lifting module 401. The blanking empty disc module 403 is arranged above the replenishment disc module 402. The suction empty disc module 404 is arranged above the blanking empty disc module 403.
[0027] The PCB detection device is connected with a display 5 through an electric wire on one side. The PCB detection device is connected with a three-color warning light 7 through an electric wire on the top. The PCB detection device is connected with a control button 6 through an electric wire on one side.
[0028] The display 5 is used for displaying the operation parameters of the device. The three-color warning light 7 is used for warning the device failure.
[0029] The number of the feeding alignment cameras 303 is two. The feeding Y shaft 301 is connected with the blanking Y shaft 310. The disc flows into the stacking module 202 to be stacked. The whole stacking flows into the feeding disc lifting module 203 to drive the disc to rise. Then the disc is sucked by the feeding material taking module 204 and rises. Then the feeding disc module 207 is moved below the feeding material taking module 204 to move the disc on the feeding disc module 207 below the suction position. The blanking disc lifting module 401 descends after being full. The suction empty disc module 404 is controlled to suck the empty disc from the blanking disc lifting module 401 to replenish the blanking empty disc module 403. The replenishment disc module 402 is moved below the blanking material taking module 406 after being full. The blanking material taking module is controlled to descend to suck the disc. Then the replenishment disc module 402 is moved away. The blanking material taking module 406 is controlled to place the disc on the replenishment disc lifting module 405 to be stacked. The suction empty disc module is controlled to suck the empty disc from the replenishment empty disc module 407 to replenish the replenishment disc module 402.
[0030] The working principle and use process of the utility model are as follows: firstly, manually place the to-be-tested product tray on the connecting table 201, press the control button 6 of the equipment to start working, the tray flows into the tray stacking module 202 to stack, the whole tray flows into the feeding tray lifting module 203, drives the tray to ascend, then the feeding tray lifting module 207 is moved below the feeding and taking module 204, the tray on the feeding tray lifting module 207 is moved below the suction position, the product in the tray is sucked by the feeding mechanical arm composed of the feeding Y shaft 301, the feeding R shaft 302, the feeding Z shaft 311 and the feeding X shaft 312, is moved to the feeding position after alignment above the feeding alignment camera 303, and waits after the tray is empty, then the feeding tray lifting module 207 is controlled to move left, then the empty tray is pushed into the feeding empty tray lifting module 205 by the tray pushing group 206 to stack, the empty tray is recycled, then the test lower die 304 is moved to the left feeding position, the product is placed on the test lower die 304 by the feeding mechanical arm, then the test lower die 304 is moved to the test position, the product is tested by the test upper die 306, after the test is completed, the product is sucked and ascended by the test upper die 306, and the test lower die 304 moves back to the feeding position to wait for receiving, at this time, the unloading carrier plate 305 and the test lower die 304 move synchronously to the test position, the test upper die 306 is controlled to descend and place the tested product on the unloading carrier plate 305 and ascend, the test lower die 304 moves to the test position to wait for testing after receiving the product, the unloading carrier plate 305 moves synchronously to the unloading position, the unloading mechanical arm composed of the unloading X shaft 307, the unloading R shaft 308, the unloading Z shaft 309 and the unloading Y shaft 310 is moved above the unloading position and sucks the product to be placed in the unloading tray lifting module 401 or the feeding tray module 402, the unloading tray lifting module 401 is lowered after the tray is full, the empty tray lifting module 404 is controlled to suck the empty tray from the unloading tray lifting module 401 to supplement the unloading empty tray module 403, the feeding tray module 402 is moved below the unloading and taking module 406 after the tray is full, the unloading and taking module is controlled to descend and suck the tray, then the feeding tray module 402 is moved away, the unloading and taking module 406 is controlled to place the tray on the feeding tray lifting module 405 to stack, and the empty tray lifting module 404 is controlled to suck the empty tray from the feeding empty tray module 407 to supplement the feeding tray module 402.
[0031] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A full-automatic PCB detection equipment, comprising a feeding rack (1) and a detection assembly (3), characterized in that: The top of the feeding frame (1) is provided with a feeding assembly (2), one side of the feeding frame (1) is provided with a detection assembly (3), one side of the detection assembly (3) is provided with a discharging assembly (4), the detection assembly (3) comprises a feeding Y shaft (301), a feeding R shaft (302), a feeding alignment camera (303), a test lower mold (304), a discharging carrier plate (305), a test upper mold (306), a discharging X shaft (307), a discharging R shaft (308), a discharging Z shaft (309), a discharging Y shaft (310), a feeding Z shaft (311) and a feeding X shaft (312), the feeding Y shaft (301), the feeding R shaft (302), the feeding Z shaft (311) and the feeding X shaft (312) constitute a feeding mechanical arm, one end of the feeding Y shaft (301) is connected with one end of the feeding X shaft (312), one side of the feeding X shaft (312) is connected with the top of the feeding Z shaft (311), the bottom of the feeding Z shaft (311) is connected with the feeding R shaft (302), one side of the feeding R shaft (302) is provided with the test lower mold (304), one side of the test lower mold (304) is provided with the feeding alignment camera (303), the other side of the feeding R shaft (302) is provided with the discharging carrier plate (305), the top of the discharging carrier plate (305) is provided with the test upper mold (306), the discharging X shaft (307), the discharging R shaft (308), the discharging Z shaft (309) and the discharging Y shaft (310) constitute a discharging mechanical arm, one end of the discharging Y shaft (310) is connected with one end of the discharging X shaft (307), one side of the discharging X shaft (307) is provided with the discharging R shaft (308), one end of the discharging R shaft (308) is connected with the discharging Z shaft (309).
2. The fully automatic PCB inspection apparatus according to claim 1, characterized in that: The feeding assembly (2) comprises a docking station (201), a stacking module (202), a feeding tray lifting module (203), a feeding material taking module (204), a feeding empty tray lifting module (205), a tray pushing group (206) and a feeding tray module (207), one side of the docking station (201) is provided with the stacking module (202), one side of the stacking module (202) is provided with the feeding tray lifting module (203), the top of the feeding tray lifting module (203) is provided with the feeding material taking module (204), one side of the feeding tray lifting module (203) is provided with the tray pushing group (206), one side of the tray pushing group (206) is provided with the feeding tray module (207).
3. The fully automatic PCB inspection apparatus according to claim 1, characterized in that: The blanking assembly (4) comprises a blanking disc lifting module (401), a feeding disc module (402), a blanking empty disc module (403), a suction empty disc module (404), a feeding disc lifting module (405), a blanking material taking module (406) and a feeding empty disc module (407), the top of the blanking disc lifting module (401) is provided with the feeding disc module (402), one side of the blanking disc lifting module (401) is provided with the feeding disc lifting module (405), the upper side of the feeding disc module (402) is provided with the blanking empty disc module (403), and the upper side of the blanking empty disc module (403) is provided with the suction empty disc module (404).
4. The fully automatic PCB inspection apparatus according to claim 1, characterized by: One side of the PCB detection equipment is connected with a display (5) through an electric wire, the top of the PCB detection equipment is connected with a three-color warning light (7) through an electric wire, and one side of the PCB detection equipment is connected with a control button (6) through an electric wire.
5. The fully automatic PCB inspection apparatus according to claim 4, characterized in that: The display (5) is used for displaying equipment operation parameters, and the three-color warning light (7) is used for equipment fault warning.
6. The fully automatic PCB inspection apparatus according to claim 1, characterized by: The number of the feeding alignment cameras (303) is two, and the feeding Y shaft (301) is connected with the blanking Y shaft (310) in correspondence.