Visual sock quality inspection device

By designing a visual sock quality inspection device, which utilizes a conveyor line and various cylinder drive mechanisms to achieve automated visual quality inspection and the recycling of substandard socks, the problem of low efficiency in traditional manual inspection is solved, and inspection efficiency and quality control are improved.

CN223717745UActive Publication Date: 2025-12-26QINGDAO BINHAI UNIV
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Patent Information

Application Number
CN202423288179.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-26
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In the current sock production process, quality inspection mainly relies on manual visual inspection, which is inefficient and easily affected by human factors.

Method used

Design a visual sock quality inspection device that utilizes a conveyor line, a quality inspection camera, a cylinder-driven cleaning brush, and an adsorption component to achieve automated visual quality inspection and recycling of substandard socks, and to perform reverse quality inspection of the socks through a flipping mechanism.

Benefits of technology

It has achieved automated and high-speed sock quality inspection, reducing human error and improving inspection efficiency and quality control.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223717745U_ABST
Patent Text Reader

Abstract

The visual sock quality inspection device comprises a conveying line, limiting strips used for conveying and limiting socks are fixedly installed on the two sides of the upper end of the conveying line, and a U-shaped supporting frame is fixedly installed on the front side of the upper end of the conveying line. A quality inspection camera used for conducting visual quality inspection on the outer ends of socks is fixedly installed on the front side of the upper end of the U-shaped supporting frame, a recycling opening is formed in the front end of a limiting strip in a penetrating mode, recycling boxes are fixedly installed on the two sides of the front end of the conveying line, and a first telescopic air cylinder is fixedly installed on the front side of the upper end of the conveying line in a supporting mode. A cleaning brush used for pushing socks which do not pass quality inspection front and back is fixedly installed on the telescopic part of the inner side of the first telescopic air cylinder, and an extending frame is fixedly installed on the rear side of the upper end of the conveying line. According to the sock visual quality inspection device, visual quality inspection of socks is achieved, meanwhile, the socks qualified in quality inspection can be turned over conveniently, and the reverse sides of the socks can continue to be subjected to the visual quality inspection process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to textile quality detection technical field, concretely is a visual sock quality inspection device. BACKGROUND

[0002] Socks are a kind of dress accessories worn on feet, usually made of cotton, wool, chemical fiber and other materials. It has many important functions:

[0003] Warmth and cold prevention: in cold weather, socks can provide warmth for feet, reduce heat loss, maintain the overall heat balance of the body, effectively prevent frostbite and other problems caused by low temperature, and make people feel comfortable. For example, thick wool socks can greatly improve the warmth of feet in winter. Protect feet: in daily activities, socks act as a buffer layer between feet and shoes, reducing friction on feet, avoiding damage such as blisters and broken skin; At the same time, it can also block dust, sand and other foreign matter from entering the shoes to some extent, protecting the skin of the feet from injury. Sweat absorption and air permeability: when exercising or walking for a long time, feet tend to sweat, cotton and other materials have good sweat absorption performance, which can quickly absorb foot sweat, keep feet dry, reduce the risk of bacterial growth, prevent foot odor, athlete's foot and other foot diseases, and maintain foot health. Matching decoration: today's socks have become part of fashion matching. Different colors, patterns and styles of socks can add personality and style to the overall outfit, whether it is to match formal wear to show elegance or casual wear to highlight fashion, it can play a key role.

[0004] However, in actual use, in the traditional sock production process, quality detection mainly relies on manual visual inspection, which is not only inefficient, but also easily affected by human factors. With the development of intelligent manufacturing technology, automated and intelligent quality inspection equipment has become the key to improving production efficiency and product quality. Therefore, it is particularly important to develop a visual sock quality inspection device. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of visual sock quality inspection device to solve the problem of quality detection mainly relying on manual visual inspection in the traditional sock production process in the above background technology, which is not only inefficient, but also easily affected by human factors.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: including the conveying line, the both sides of conveying line upper end fixed installation is used for the sock is conveyed and is limited the limiting strip, the front side of conveying line upper end fixed installation is U type support frame, the front side of U type support frame upper end fixed installation is used for the sock outer end is visually inspected the quality inspection camera, the limiting strip front end runs through and is opened the recycling opening, the both sides of conveying line front end fixed installation is used for recycling box, the upper end of conveying line side support fixed installation is first telescopic cylinder, the telescopic part of first telescopic cylinder inboard fixed installation is used for the sock that does not pass quality inspection is pushed forward and backward the cleaning brush, the rear side of conveying line upper end fixed installation is extension frame, the rear end of extension frame fixed installation is rotary cylinder, the rotary part of rotary cylinder inboard fixed installation is second telescopic cylinder, the lower end telescopic part of second telescopic cylinder fixed installation is L type lift frame, the inboard of L type lift frame fixed installation is first suction assembly,

[0007] The rear side of conveying line upper end fixed installation is horizontal installation plate, the middle part of horizontal installation plate runs through and is fixed installation electric telescopic rod, the telescopic part of electric telescopic rod upper end fixed installation is horizontal limiting straight slide groove, the both sides of horizontal limiting straight slide groove outer end runs through and is connected with the limiting slide bar of active connection, the outer side of horizontal limiting straight slide groove fixed installation is drive motor, the transmission screw part of drive motor inboard fixed installation is transmission screw rod, the outer curved surface of transmission screw rod front end is connected with sliding block through screw nut transmission, the outer end of sliding block fixed installation is second suction assembly.

[0008] Preferably, the lower end of the conveying line is fixedly installed with a computer control cabinet.

[0009] Preferably, the limiting strip is two, respectively with the upper end of the conveying line both sides of symmetry distribution, the upper end opening of the recycling box and the outer side of the recycling opening are in communication with each other.

[0010] Preferably, the lower end of the cleaning brush is on the same horizontal line with the lower end of the recycling opening, and the rotary part of the rotary cylinder inboard penetrates through the middle part of the extension frame.

[0011] Preferably, the first suction assembly comprises a first L-shaped mounting plate and a first pneumatic suction nozzle for adsorbing socks, and the first pneumatic suction nozzle is a plurality of, respectively fixedly installed in the inboard of the first L-shaped mounting plate.

[0012] Preferably, the lower end of the limiting slide bar is fixedly installed on the upper end of the horizontal installation plate, the transmission screw rod is rotatably connected in the middle part of the horizontal limiting straight slide groove through the shaft, and the sliding block is movably connected to the inner wall of the horizontal limiting straight slide groove.

[0013] Preferably, the second adsorption assembly comprises a second L-shaped mounting plate and a plurality of second pneumatic nozzles for adsorbing socks, and the second pneumatic nozzles are fixedly installed in the middle part of the inner side of the second L-shaped mounting plate.

[0014] Preferably, the first telescopic cylinder, the rotating cylinder, the second telescopic cylinder, the first pneumatic nozzle and the second pneumatic nozzle are communicated with an external control air pump through air pipes.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] When the conveying line is opened, the socks to be inspected are conveyed backward, visual inspection is performed on the outer end of the socks through the inspection camera, when the visual inspection of the socks is unqualified, the first telescopic cylinder is controlled to be opened, when the first telescopic cylinder is opened, the cleaning brush moves left and right, when the cleaning brush moves left and right, the socks that are unqualified in the visual inspection are cleaned to the recycling box through the recycling opening, and the socks that are unqualified in the visual inspection are recycled, so that the visual inspection of the socks is realized, and the socks that are unqualified in the visual inspection are recycled.

[0017] When the socks are flipped, the electric telescopic rod is controlled to be opened, when the electric telescopic rod is opened, the second adsorption assembly moves downward in a straight line, when the second adsorption assembly moves downward in a straight line, the flipped socks are adsorbed through the second pneumatic nozzle, when the flipped socks are adsorbed through the second pneumatic nozzle, the driving motor is controlled to be opened, when the driving motor is opened, the transmission screw rod rotates, when the transmission screw rod rotates, the sliding block moves backward in a straight line through the screw nut transmission, when the sliding block moves backward in a straight line, the second adsorption assembly moves backward in a straight line, when the second adsorption assembly moves backward in a straight line, the flipped socks move backward in a straight line, when the flipped socks move backward in a straight line, the adsorption of the socks is released, and the flipped socks fall on the upper end of the conveying line, so that the visual inspection of the socks is realized, the flipped socks that are qualified in the visual inspection are flipped, and the reverse side of the socks can continue to be subjected to the visual inspection process. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a whole structure schematic diagram of the visual sock inspection device Figure One ;

[0019] Figure 2 It is a whole structure schematic diagram of the visual sock inspection device Figure Two ;

[0020] Figure 3 It is a whole structure schematic diagram of the visual sock inspection deviceFigure Three .

[0021] In the figure: 1, conveying line; 2, computer control cabinet; 3, limiting strip; 4, U-shaped support frame; 5, quality inspection camera; 6, recycling opening; 7, first telescopic cylinder; 8, cleaning brush; 9, extension frame; 10, rotating cylinder; 11, second telescopic cylinder; 12, L-shaped lifting frame; 13, first adsorption assembly; 1301, first L-shaped mounting plate; 1302, first pneumatic suction nozzle; 14, horizontal mounting plate; 15, electric telescopic rod; 16, horizontal limiting straight sliding groove; 17, limiting sliding rod; 18, driving motor; 19, transmission screw; 20, sliding block; 21, second adsorption assembly; 2101, second L-shaped mounting plate; 2102, second pneumatic suction nozzle; 22, recycling box. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0023] Please refer to Figures 1-3 The present application provides a kind of visual sock quality inspection device technical solutions: including conveying line 1, so that the sock needed to be inspected is conveyed by conveying line 1, and computer control cabinet 2 is fixedly installed in the middle of lower end of conveying line 1, so that the overall device is operated and controlled by computer control cabinet 2.

[0024] The upper end of the conveying line 1 is fixedly installed with two limiting strips 3 for limiting the conveying of socks, and the limiting strips 3 are symmetrically distributed on both sides of the upper end of the conveying line 1. A U-shaped support frame 4 is fixedly installed on the front side of the upper end of the conveying line 1. A quality inspection camera 5 for visual quality inspection of the outer end of the sock is fixedly installed on the front side of the upper end of the U-shaped support frame 4. A recycling opening 6 is formed through the front end of the limiting strip 3. A recycling box 22 is fixedly installed on both sides of the front end of the conveying line 1, and the upper opening of the recycling box 22 is in communication with the outside of the recycling opening 6. A first telescopic cylinder 7 is fixedly installed on the front side of the upper end of the conveying line 1. A cleaning brush 8 for pushing the socks that do not pass the quality inspection forward and backward is fixedly installed on the inside of the telescopic part of the first telescopic cylinder 7. The lower end of the cleaning brush 8 is on the same horizontal line as the lower end of the recycling opening 6. An extension frame 9 is fixedly installed on the rear side of the upper end of the conveying line 1. A rotating cylinder 10 is fixedly installed on the rear end of the extension frame 9. The inside rotating part of the rotating cylinder 10 penetrates through the middle part of the extension frame 9. A second telescopic cylinder 11 is fixedly installed on the inside rotating part of the rotating cylinder 10. An L-shaped lifting frame 12 is fixedly installed on the lower end telescopic part of the second telescopic cylinder 11. A first suction assembly 13 is fixedly installed on the inside of the L-shaped lifting frame 12. The first suction assembly 13 includes a first L-shaped mounting plate 1301 and a first pneumatic suction nozzle 1302 for sucking socks. There are several first pneumatic suction nozzles 1302 fixedly installed on the inside of the first L-shaped mounting plate 1301.

[0025] A horizontal mounting plate 14 is fixedly installed on the rear side of the upper end of the conveying line 1. An electric telescopic rod 15 is fixedly installed through the middle part of the horizontal mounting plate 14. A horizontal limiting straight sliding groove 16 is fixedly installed on the upper end telescopic part of the electric telescopic rod 15. Limiting slide rods 17 are movably connected to the outside of both sides of the horizontal limiting straight sliding groove 16. The lower ends of the limiting slide rods 17 are fixedly installed on both sides of the upper end of the horizontal mounting plate 14, so that the horizontal limiting straight sliding groove 16 is linearly moved and limited by the limiting slide rods 17. A drive motor 18 is fixedly installed on the outside of the horizontal limiting straight sliding groove 16. A transmission screw 19 is fixedly installed on the inside transmission shaft part of the drive motor 18. The transmission screw 19 is movably connected to the middle part of the horizontal limiting straight sliding groove 16 through a rotating shaft. A sliding block 20 is movably connected to the inner wall of the horizontal limiting straight sliding groove 16 through a screw nut transmission connection on the outer curved surface of the front end of the transmission screw 19, so that the sliding block 20 is linearly moved and limited by the horizontal limiting straight sliding groove 16. A second suction assembly 21 is fixedly installed on the outside of the sliding block 20. The second suction assembly 21 includes a second L-shaped mounting plate 2101 and a second pneumatic suction nozzle 2102 for sucking socks. There are several second pneumatic suction nozzles 2102 fixedly installed on the inside middle part of the second L-shaped mounting plate 2101. The first telescopic cylinder 7, the rotating cylinder 10, the second telescopic cylinder 11, the first pneumatic suction nozzle 1302 and the second pneumatic suction nozzle 2102 are respectively in communication with the external control air pump through the air pipe.

[0026] Working principle: in use, the utility model through control open conveying line 1, when conveying line 1 opens, will convey the sock needed quality inspection to back, when sock back conveying, through quality inspection camera 5 will carry out visual quality inspection to sock outer end, when sock visual quality inspection is unqualified, through control open first telescopic cylinder 7, when first telescopic cylinder 7 opens, will drive cleaning brush 8 left and right movement, when cleaning brush 8 left and right movement, will be through recovery opening 6 cleaning to the sock of visual quality inspection unqualified and be recycled to recovery box 22 inside, to realize sock visual quality inspection, and it is convenient to recycle sock of quality inspection unqualified;

[0027] Meanwhile, when sock visual quality inspection is qualified, sock will continue to convey back through conveying line 1, when sock continues to convey back through conveying line 1, through control open second telescopic cylinder 11, when second telescopic cylinder 11 opens, will drive first adsorption assembly 13 downward linear movement, when first adsorption assembly 13 downward linear movement, through first pneumatic suction nozzle 1302 will sock be adsorbed, when first pneumatic suction nozzle 1302 sock is adsorbed, through control open rotary cylinder 10, when rotary cylinder 10 opens, will drive second telescopic cylinder 11 overturn rotation, when second telescopic cylinder 11 overturn rotation, will drive L-shaped lifting frame 12 overturn rotation, when L-shaped lifting frame 12 overturn rotation, will synchronous drive sock that is adsorbed by first pneumatic suction nozzle 1302 overturn rotation, when sock overturn rotation, through control open electric telescopic rod 15, when electric telescopic rod 15 opens, will synchronous drive second adsorption assembly 21 downward linear movement, when second adsorption assembly 21 downward linear movement, will through second pneumatic suction nozzle 2102 sock after overturning be adsorbed, when second pneumatic suction nozzle 2102 sock after overturning is adsorbed, through control open drive motor 18, when drive motor 18 opens, will drive transmission screw 19 rotation, when transmission screw 19 rotation, will through screw nut transmission drive slider 20 linear movement back, when slider 20 linear movement back, will drive second adsorption assembly 21 linear movement back, when second adsorption assembly 21 linear movement back, will drive sock after overturning linear movement back, when sock after overturning linear movement back, through the adsorption of sock is cancelled, sock after overturning can fall to conveying line 1 upper end, to realize sock visual quality inspection, and it is convenient to sock after overturning, so that sock reverse side can continue visual quality inspection process.

[0028] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0029] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A visual sock quality inspection device, characterized in that: The utility model provides a sock quality inspection and recycling device, including conveying line (1), the conveying line (1) upper end both sides fixed installation is used for the sock to carry out the limiting of limiting strip (3) for conveying limit, the conveying line (1) upper end front side fixed installation is U shaped support frame (4), U shaped support frame (4) upper end front side fixed installation is used for the sock outer end to carry out visual quality inspection quality inspection camera (5), limiting strip (3) front end penetrates and set up recovery opening (6), the conveying line (1) front end both sides fixed installation is used for recovery box (22), the conveying line (1) upper end front side support fixed installation is first telescopic cylinder (7), first telescopic cylinder (7) inner side telescopic portion fixed installation is used for the sock to carry out the front and back push of not passing quality inspection cleaning brush (8), the conveying line (1) upper end rear side fixed installation is extension frame (9), extension frame (9) rear end fixed installation is rotary cylinder (10), rotary cylinder (10) inner side rotation portion fixed installation is second telescopic cylinder (11), second telescopic cylinder (11) lower end telescopic portion fixed installation is L shaped lifting frame (12), L shaped lifting frame (12) inner side fixed installation is first suction assembly (13); The conveying line (1) upper end rear side fixed installation is horizontal mounting plate (14), the horizontal mounting plate (14) middle part penetrates and fixed installation is electric telescopic rod (15), the electric telescopic rod (15) upper end telescopic portion fixed installation is horizontal limiting straight sliding groove (16), the horizontal limiting straight sliding groove (16) outer end both sides penetrates and matches movable connection limiting slide bar (17), the horizontal limiting straight sliding groove (16) outer side fixed installation is drive motor (18), drive motor (18) inner side transmission shaft portion fixed installation is transmission screw rod (19), the transmission screw rod (19) front end outer curved surface is connected with sliding block (20) through screw nut transmission, the sliding block (20) outer end fixed installation is second suction assembly (21).

2. The visual sock quality inspection device of claim 1, wherein: The conveying line (1) lower end middle part fixed installation is computer control cabinet (2).

3. The visual sock quality inspection device of claim 2, wherein: The limiting strip (3) number has two, respectively with the conveying line (1) upper end both sides symmetry distribution, the recovery box (22) upper end opening place and recovery opening (6) outer side intercommunication.

4. The visual sock quality inspection device of claim 3, wherein: The cleaning brush (8) lower end and recovery opening (6) lower end are on the same horizontal line, the rotary cylinder (10) inner side rotation portion penetrates through extension frame (9) middle part.

5. The visual sock quality inspection device of claim 4, wherein: The first suction assembly (13) includes a first L-shaped mounting plate (1301) and a first pneumatic suction nozzle (1302) for adsorbing socks, and the first pneumatic suction nozzle (1302) is fixedly installed on the inner side of the first L-shaped mounting plate (1301).

6. The visual sock quality inspection device of claim 5, wherein: The limiting slide bar (17) is fixedly installed on the upper end of the horizontal mounting plate (14), the transmission screw rod (19) is rotatably connected to the middle part of the horizontal limiting straight sliding groove (16) through the shaft, and the sliding block (20) is movably connected to the inner wall of the horizontal limiting straight sliding groove (16).

7. The visual sock quality inspection device of claim 6, wherein: The second adsorption assembly (21) comprises a second L-shaped mounting plate (2101) and a plurality of second pneumatic suction nozzles (2102) for adsorbing socks, and the second pneumatic suction nozzles (2102) are fixedly installed on the inner side of the middle part of the second L-shaped mounting plate (2101).

8. The visual sock quality inspection device of claim 7, wherein: The first telescopic air cylinder (7), the rotating air cylinder (10), the second telescopic air cylinder (11), the first pneumatic suction nozzle (1302) and the second pneumatic suction nozzle (2102) are communicated with an external control air pump through air pipes, respectively.