Aluminum plate blanking device with material returning mechanism
By combining the design of the guide frame, L-shaped guide bracket and infrared detection module, the problems of workpiece collision damage and low production efficiency caused by the material ejection mechanism in the aluminum plate punching device are solved, realizing non-destructive guidance and surface cleaning of workpieces, and improving production efficiency.
Patent Information
- Application Number
- CN202423028910.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-09
AI Technical Summary
The unloading mechanism of existing aluminum plate punching equipment is prone to causing workpiece collision damage, and has low production efficiency, requiring cumbersome manual waste recycling operations.
The design employs a combination of guide frame, L-shaped guide frame, infrared detection module and air nozzle. After the infrared detection module detects the workpiece, the air nozzle cleans the surface of the workpiece and guides it to the electric conveyor belt by rollers with rubber strips to avoid collision and perform initial cleaning.
It effectively avoids workpiece impact damage, improves production efficiency, simplifies waste collection processes, and increases automation.
Smart Images

Figure CN223718180U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum plate processing technology, and in particular to an aluminum plate punching device with a material ejection mechanism. Background Technology
[0002] Aluminum sheet blanking is a stamping process that uses a die to separate part of the aluminum sheet material or workpiece from another part of the material, workpiece, or scrap. It usually uses the cutting edge of the die to shear and deform the sheet material along a certain contour line and separate it. The ejection mechanism in aluminum sheet blanking refers to the mechanism used to smoothly push the blanked workpiece or scrap out of the die during the aluminum sheet blanking process.
[0003] Existing ejection mechanisms mostly involve the use of a punch cutter and a punch die for ejection. The scrap material after punching is guided centrally through the ejection port and collected in a collection box below. This structure is relatively simple, and collisions between plates are prone to occur during the ejection process, leading to workpiece damage. Furthermore, manual removal and recycling of the collection box is still required afterward, and some of the scrap material after punching will also enter the box. The operation is cumbersome and the production efficiency is low. Therefore, there is an urgent need for an aluminum plate punching device with an ejection mechanism. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an aluminum plate punching device with a material ejection mechanism.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A blanking device for aluminum plates with a material ejection mechanism includes a blanking machine base. A guide frame is connected to the material ejection port at the top of the blanking machine base. Partitions and L-shaped guide frames are symmetrically arranged on both sides of the bottom of the guide frame. A roller is mounted on one side of the bottom of the L-shaped guide frame by a damping bearing. Multiple rubber strips are snapped onto the upper part of the roller through a snap-fit groove.
[0007] The bottom side of the L-shaped guide frame has a limiting groove for installing the assembly block. A roller is installed in the middle of the assembly block by a damping bearing. The other end of the roller is rotatably installed on the frame. The frame is connected to the L-shaped guide frame, and the bottom side of the L-shaped guide frame is connected to the electric conveyor belt.
[0008] In addition, a preferred structure is that the inside of the guide frame is provided with an inclined slope, the inclined slope is inclined toward the L-shaped guide frame, and the inclined end of the guide frame is provided with a slot, and a partition is provided on one side of the bottom end of the slot.
[0009] Furthermore, preferably, a channel is formed between the baffle and the L-shaped guide frame for passing materials, and an infrared detection module is installed on one side of the upper part of the baffle, a pair of air jet nozzles are arranged below the infrared detection module, the air inlet ends of the air jet nozzles are connected with an air pump through an air pipe, the air pump is installed on the other side of the baffle and is electrically connected with the infrared detection module through a control assembly.
[0010] Furthermore, preferably, the infrared detection module and the air jet nozzles are both directed to one side of the L-shaped guide frame, and the infrared detection module, the air jet nozzles and the air pump are electrically connected with each other.
[0011] Furthermore, preferably, a roller shaft is rotatably installed at the inner corner of the L-shaped guide frame, and a collecting groove is formed at the bottom end of the inner side of the L-shaped guide frame, a grating net is installed on the upper part of the collecting groove, and a collecting frame is installed in the collecting groove.
[0012] Furthermore, preferably, a plurality of clamping grooves are formed in the upper part of the roller shaft, and a rubber strip is clamped and installed in the clamping grooves by a clamping strip.
[0013] The beneficial effects of the present application are as follows:
[0014] In the present application, the collecting frame and the L-shaped guide frame are arranged at the material return port to collect the returned workpieces, the infrared detection module and the air jet nozzles are linked to clean the surface of the workpieces, and the roller shaft with the rubber strip guides the workpieces to the electric conveying belt for feeding. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 An external structure schematic view of the aluminum plate blanking device with the material return mechanism is provided in the present application.
[0016] Figure 2 An L-shaped guide frame installation structure schematic view is provided in the present application.
[0017] Figure 3 An L-shaped guide frame internal structure schematic view is provided in the present application.
[0018] Figure 4 A baffle installation structure schematic view is provided in the present application.
[0019] Figure 5 A roller shaft installation structure schematic view is provided in the present application.
[0020] Figure 6 A rubber strip installation structure schematic view is provided in the present application.
[0021] In the figure: 1, punching machine table; 2, motorized conveyor belt; 3, material return port; 4, guide frame; 5, L-shaped guide frame; 6, collection frame; 7, grid; 8, partition; 9, air pump; 10, infrared detection module; 11, air jet nozzle; 12, control assembly; 13, assembly block; 14, limiting groove; 15, collection groove; 16, roller shaft; 161, rubber strip; 162, clamping strip; 17, clamping groove; 18, frame body. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0023] Reference Figures 1-6 A punching device with a material return mechanism for aluminum plate, comprising a punching machine table 1, a guide frame 4 is arranged at the upper material return port 3 of the punching machine table 1, and the bottom of the guide frame 4 is symmetrically provided with a partition 8 and an L-shaped guide frame 5, a roller shaft 16 is installed on one side of the bottom of the L-shaped guide frame 5 through a damping bearing, and a plurality of rubber strips 161 are clamped and installed on the upper part of the roller shaft 16 through clamping grooves 17.
[0024] Further, a limiting groove 14 is formed on one side of the bottom of the L-shaped guide frame 5 to install an assembly block 13, a roller shaft 16 is installed on the middle part of the assembly block 13 through a damping bearing, and the other end of the roller shaft 16 is rotatably installed on a frame body 18, the frame body 18 is correspondingly connected with the L-shaped guide frame 5, and one side of the bottom of the L-shaped guide frame 5 is connected with the motorized conveyor belt 2.
[0025] Further, an inclined slope is arranged in the guide frame 4, the inclined slope is inclined towards one side of the L-shaped guide frame 5, a notch is arranged at the inclined end of the guide frame 4, a partition 8 is arranged on one side of the bottom end of the notch, and the guide frame 4 can effectively guide the material return of the workpiece.
[0026] Further, a channel is formed between the partition 8 and the L-shaped guide frame 5 to pass the material, an infrared detection module 10 is installed on one side of the upper part of the partition 8, a pair of air jet nozzles 11 are arranged below the infrared detection module 10, the air inlet ends of the air jet nozzles 11 are connected with an air pump 9 through an air pipe, the air pump 9 is installed on the other side of the partition 8 and is electrically connected with the infrared detection module 10 through a control assembly 12.
[0027] Further, the infrared detection module 10 and the air jet nozzles 11 are both directed towards one side of the L-shaped guide frame 5, and the infrared detection module 10, the air jet nozzles 11 and the air pump 9 are electrically connected with each other.
[0028] Further, the inner corner of the L-shaped guide frame 5 is rotatably installed with a roller shaft 16, and the inner bottom end of the L-shaped guide frame 5 is provided with a collecting groove 15, the upper part of the collecting groove 15 is provided with a grid 7, and the collecting groove 15 is provided with a collecting frame 6.
[0029] Further, the upper part of the roller shaft 16 is provided with a plurality of clamping grooves 17, and the clamping grooves 17 are limitedly clamped with rubber strips 161 by clamping strips 162.
[0030] In this embodiment, the formed workpiece after punching by the punching machine 1 is withdrawn through the material return port 3, and under the guidance of the guide frame 4, the workpiece is sent to the partition plate 8, at this time, the infrared detection module 10 arranged on the partition plate 8 detects the workpiece to generate an electrical signal, and the control assembly 12 excites the air pump 9, at this time, the air pump 9 pumps gas into the air nozzle 11 to spray the workpiece surface, at this time, under the influence of the airflow, the workpiece is attached to the inner wall of the L-shaped guide frame 5, and under the guidance of the inclined surface of the L-shaped guide frame 5, it falls to the roller shaft 16 below, the roller shaft 16 is connected by a damping bearing to generate a rotational damping force, and in cooperation with the arrangement of the rubber strip 161, it can buffer and support the falling workpiece, and passively rotate to make it fall to the bottom surface of the L-shaped guide frame 5, and be guided to the electric conveying belt 2 for conveying, wherein the waste generated by the air spraying is collected by the grid 7 and the collecting frame 6, and the collecting frame 6 can be taken out of the collecting groove 15 to clean the waste.
[0031] In actual use, the structure of the electric conveying belt 2 is not limited, and according to the site construction condition, the electric conveying belt 2 can be extended and guided to another process for use.
[0032] In actual use, after a long time of use, the roller shaft 16 is pulled out by disassembling the assembly block 13, and the rubber strip 161 can be quickly disassembled and replaced through the clamping groove 17, so as to ensure the service life of the roller shaft 16.
[0033] In actual use, the two ends of the roller shaft 16 are installed by key grooves and keys, and the roller shaft 16 rotates through a damping bearing, wherein the damping bearing is designed in terms of damping material or structure, and these damping materials or structures can effectively absorb and convert the vibration energy generated by the bearing during operation, and the viscous damping force realized by the damping material in the above mechanism can effectively improve the running stability of the roller shaft 16.
[0034] In actual use, the infrared detection module 10, specifically, can perceive infrared radiation of the target object to be controlled and convert the infrared radiation into an electric signal, thereby realizing non-contact detection and identification of the target object.
[0035] In the utility model, the collecting frame 6 and the L-shaped guide frame 5 are arranged at the material returning opening 3 to collect the material returning workpieces, and the workpieces are dusted under the linkage action of the infrared detection module 10 and the air jet nozzle 11, and are guided to the electric conveying belt 2 by the roller shaft 16 with the rubber strip 161 for feeding. Compared with the traditional material returning mechanism, the mechanism can effectively guide the workpieces, avoid the impact damage of the plate, and preliminarily clean the surface of the plate, thereby facilitating subsequent processing and effectively improving the production efficiency.
[0036] The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any person skilled in the art in the technical range disclosed by the utility model, according to the technical scheme and the utility model concept of the utility model, equivalent replacement or change, should be covered in the protection scope of the utility model.
Claims
1. An aluminum sheet blanking apparatus having a material return mechanism, comprising a blanking machine table (1), characterized in that, The upper material return port (3) of the punching machine (1) is provided with a guide frame (4) at one end, the bottom of the guide frame (4) is symmetrically provided with a baffle (8) and an L-shaped guide frame (5), the bottom of the L-shaped guide frame (5) is provided with a roller shaft (16) mounted by a damping bearing, and the upper part of the roller shaft (16) is provided with a plurality of rubber strips (161) mounted by a clamping groove (17). The bottom of the L-shaped guide frame (5) is provided with a limiting groove (14) for mounting an assembly block (13), the middle of the assembly block (13) is provided with a roller shaft (16) mounted by a damping bearing, and the other end of the roller shaft (16) is rotatably mounted on a frame body (18), the frame body (18) is connected with the L-shaped guide frame (5), and the bottom of the L-shaped guide frame (5) is connected with the electric conveying belt (2).
2. The aluminum plate blanking apparatus having a material return mechanism according to claim 1, wherein The inside of the guide frame (4) is provided with an inclined slope, the inclined slope is inclined towards the side of the L-shaped guide frame (5), and the inclined end of the guide frame (4) is provided with a notch, and the bottom of the notch is provided with a baffle (8).
3. The aluminum plate blanking apparatus having a material return mechanism according to claim 1, wherein The baffle (8) and the L-shaped guide frame (5) form a channel for passing materials, and the upper side of the baffle (8) is provided with an infrared detection module (10), a pair of air nozzles (11) are arranged below the infrared detection module (10), the air inlet end of the air nozzle (11) is connected with an air pump (9) through an air pipe, the air pump (9) is mounted on the other side of the baffle (8) and is electrically connected with the infrared detection module (10) through a control assembly (12).
4. The aluminum plate blanking apparatus having a material return mechanism according to claim 3, wherein The infrared detection module (10) and the air nozzle (11) are both arranged towards the side of the L-shaped guide frame (5), and the infrared detection module (10), the air nozzle (11) and the air pump (9) are electrically connected with each other.
5. The aluminum plate blanking apparatus having a material return mechanism according to claim 1, wherein The inside corner of the L-shaped guide frame (5) is rotatably provided with a roller shaft (16), and the inside bottom end of the L-shaped guide frame (5) is provided with a collecting groove (15), the upper part of the collecting groove (15) is provided with a grating net (7), and the collecting groove (15) is provided with a collecting frame (6).
6. The aluminum plate blanking apparatus having a material return mechanism according to claim 1, wherein The upper part of the roller shaft (16) is provided with a plurality of clamping grooves (17), and the rubber strips (161) are clamped and mounted in the clamping grooves (17) by clamping strips (162).