High manganese steel casting riser cutting device

By designing a riser cutting device for high manganese steel castings, utilizing casters and support groups, and combining a rotary motor and moving components, efficient and safe riser cutting was achieved, solving the problem of time-consuming and labor-intensive cutting of high manganese steel castings.

CN223718566UActive Publication Date: 2025-12-26LUOYANG TENGSHUN MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202422914435.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-12-26
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

The process of cutting risers for high manganese steel castings is time-consuming, labor-intensive, inefficient, and poses safety hazards.

Method used

A high-manganese steel casting riser cutting device was designed. It uses casters for easy movement, is equipped with a support group to support the riser, and uses first and second rotary motors to adjust the laser head angle. Cutting is performed by the cooperation of horizontal and vertical moving groups, which reduces the labor intensity of workers and improves safety.

Benefits of technology

It improves the efficiency and safety of riser cutting for high manganese steel castings, reduces the labor intensity of workers, and avoids damage to castings caused by riser falling off.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223718566U_ABST
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Abstract

The utility model discloses a high manganese steel casting riser cutting device which comprises a base, four universal wheels are arranged at the bottom of the base, two stand columns are arranged on the upper surface of the base, a cross beam is arranged at the tops of the two stand columns, a horizontal moving set is arranged on the upper surface of the cross beam, and a vertical moving set is arranged on the front side of the horizontal moving set. A first rotating motor is arranged on the vertical moving group; according to the device, the device can be moved to a proper place through the arrangement of the universal wheels, so that a casting which is inconvenient to move is subjected to riser cutting, the practicability is improved, and the riser can be supported in the cutting process through the arrangement of the supporting sets, so that the situation that the cut riser falls off to cause certain damage to the casting is avoided, and the safety of the device is improved; and through arrangement of a first rotating motor and a second rotating motor, the angle of the laser head can be adjusted, and risers in different shapes can be cut in cooperation with a horizontal moving set and a vertical moving set, so that the labor intensity of workers is reduced, and the safety of riser cutting is improved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of high manganese steel castings, in particular to a high manganese steel casting riser cutting device. BACKGROUND

[0002] When high manganese steel castings are processed, the risers of the high manganese steel castings often need to be cut, and the traditional cutting method mainly uses manual cutting.

[0003] Since the structure of the high manganese steel casting is hard, the cutting process is slow, the manual cutting process is time-consuming and laborious, and safety hazards are easily caused, and the efficiency is low, therefore, the application provides a high manganese steel casting riser cutting device to solve such problems. SUMMARY

[0004] The technical problem to be solved by the application is to overcome the defects of the prior art and provide a high manganese steel casting riser cutting device which can effectively solve the problems in the background art.

[0005] To achieve the above-mentioned purpose, the application provides the following technical scheme: a high manganese steel casting riser cutting device, comprising a base, four universal wheels are arranged at the bottom of the base, two vertical columns are arranged on the upper surface of the base, a cross beam is arranged at the top of the two vertical columns, a horizontal moving group is arranged on the upper surface of the cross beam, a vertical moving group is arranged on the front side of the horizontal moving group, a first rotary motor is arranged on the vertical moving group, a power output end of the first rotary motor is provided with a mounting frame, a second rotary motor is arranged on the mounting frame, a power output end of the second rotary motor penetrates the mounting frame and is connected with a laser seat, a laser head is arranged on the laser seat, and a supporting group is arranged below the laser head.

[0006] The supporting group mainly comprises a moving plate, a supporting plate, an extension rod, a supporting cloth and a height adjusting structure, the height adjusting structure is arranged between the two vertical columns, the moving plate is arranged on the front side of the height adjusting group, two supporting plates are arranged on the front side of the moving plate, the extension rod is slidably connected in the two supporting plates, and the two extension rods are connected through the supporting cloth.

[0007] Further, the height adjusting group mainly comprises a cylinder, a shell, a sliding rod and a moving block, the shell is arranged between the two vertical columns, two sliding rods are arranged in the shell, the moving block is slidably connected to the outer side of the sliding rod, the moving block is connected to the moving plate on the front side, a cylinder is arranged on the upper surface of the shell, and the extension end of the cylinder penetrates the shell and is connected with the moving block.

[0008] Further, the horizontal moving group mainly comprises a first sliding rail, a first sliding block, a driving group, an anti-overturning group and a fixed plate, the first sliding rail is arranged on the upper surface of the cross beam, the first sliding block is connected to the fixed plate through two first sliding blocks on the first sliding rail, the driving group for driving the fixed plate to move is arranged on the fixed plate, and the anti-overturning group is connected to the fixed plate through the connecting plate on one side of the fixed plate.

[0009] Further, the driving group is mainly composed of a rack, a gear and a walking motor, the walking motor is arranged on the fixed plate, the power output end of the walking motor penetrates the fixed plate and is connected with the gear, the gear is meshed with the rack on one side, and the rack is installed on the cross beam and arranged in parallel with the first sliding rail.

[0010] Further, the anti-overturning group is mainly composed of a second sliding rail and a second sliding block, the second sliding rail is arranged on one side of the cross beam, one side of the second sliding rail is connected with the connecting plate through the two second sliding blocks, and the upper surface of the connecting plate is connected with the fixed plate.

[0011] Further, the vertical moving group is mainly composed of a lead screw sliding table and a connecting frame, the lead screw sliding table is arranged on the front side of the horizontal moving group, and the connecting frame is arranged on the sliding table of the lead screw sliding table.

[0012] Further, the rear sides of the two vertical columns are provided with handrails.

[0013] Compared with the prior art, the universal wheel is arranged, the casting with inconvenient movement can be cut, the practicability is improved, the support group is arranged, the riser can be supported during cutting, the riser is prevented from falling after cutting and causing damage to the casting, the safety of the equipment is improved, the first rotating motor and the second rotating motor are arranged, the angle of the laser head can be adjusted, the horizontal moving group and the vertical moving group are matched, different shapes of risers can be cut, the labor intensity of workers is reduced, and the safety of riser cutting is improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a structural schematic view of the application;

[0015] Figure 2 It is a front view of the application;

[0016] Figure 3 It is a side view of the application;

[0017] Figure 4 It is Figure 1 It is a partial enlarged view of A;

[0018] Figure 5 It is Figure 3 It is a partial enlarged view of B.

[0019] In the figure: 1 base, 2 universal wheel, 3 stand, 4 crossbeam, 5 support group, 6 moving plate, 7 support plate, 8 telescopic rod, 9 support cloth, 10 air cylinder, 11 slide rod, 12 horizontal moving group, 13 vertical moving group, 14 first rotary motor, 15 second rotary motor, 16 mounting frame, 17 laser head, 18 laser seat, 19 first slide rail, 20 first slide block, 21 rack, 22 gear, 23 walking motor, 24 second slide rail, 25 second slide block, 26 fixed plate, 27 screw slide, 28 connecting frame. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application (for the convenience of description and understanding, the following embodiments are described with reference to the drawings), all other embodiments obtained by a person of ordinary skill in the art without creative labor fall within the scope of the present application. Figure 2 The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application (for the convenience of description and understanding, the following embodiments are described with reference to the drawings), all other embodiments obtained by a person of ordinary skill in the art without creative labor fall within the scope of the present application.

[0021] Please refer to Figures 1-5 The present application provides a high manganese steel casting riser cutting device technical scheme: a high manganese steel casting riser cutting device, comprising a base 1, the bottom of the base 1 is provided with four universal wheels 2, the upper surface of the base 1 is provided with two stands 3, the rear side of the two stands 3 is provided with a handrail, and the top of the two stands 3 is provided with a crossbeam 4.

[0022] Specifically, the four universal wheels 2 are fixed on the base 1 by bolts, the two stands 3 are fixed on the base 1 by bolts, and the crossbeam 4 is fixed on the stands 3 by bolts.

[0023] More specifically, through the setting of the handrail, the worker can push the handrail to move the device to the appropriate position, so as to cut the riser of the casting.

[0024] The upper surface of the crossbeam 4 is provided with a horizontal moving group 12, the horizontal moving group 12 mainly comprises a first slide rail 19, a first slide block 20, a driving group, an anti-overturning group and a fixed plate 26, the upper surface of the crossbeam 4 is provided with the first slide rail 19, the first slide rail 19 is connected with the fixed plate 26 through the two first slide blocks 20, the fixed plate 26 is provided with the driving group for driving the fixed plate 26 to move, and the fixed plate 26 is connected with the anti-overturning group through a connecting plate on one side.

[0025] Specifically, the first slide rail 19 is fixed on the crossbeam 4 by bolts, the first slide block 20 is fixed on the fixed plate 26 by bolts, through the setting of the first slide rail 19 and the first slide block 20, the fixed plate 26 can be guided, through the setting of the driving group, the fixed plate 26 can be powered, and through the setting of the anti-overturning group, the stability of the fixed plate 26 can be improved.

[0026] Further, the driving group is mainly composed of a rack 21, a gear 22 and a walking motor 23, the walking motor 23 is arranged on the fixed plate 26, the power output end of the walking motor 23 penetrates the fixed plate 26 and is connected with the gear 22, one side of the gear 22 is engaged with the rack 21, and the rack 21 is arranged in parallel with the first sliding rail 19.

[0027] Specifically, the walking motor 23 is fixed on the fixed plate 26 through bolts, the gear 22 is driven to rotate through the walking motor 23, so that the gear 22 drives the fixed plate 26 to move along the rack 21 and the first sliding rail 19, and the horizontal position of the laser head 17 is adjusted.

[0028] Further, the anti-overturning group is mainly composed of a second sliding rail 24 and a second sliding block 25, the second sliding rail 24 is arranged on one side of the cross beam 4, one side of the second sliding rail 24 is connected with the connecting plate through two second sliding blocks 25, and the upper surface of the connecting plate is connected with the fixed plate 26.

[0029] Specifically, the second sliding rail 24 is arranged on the side surface of the cross beam 4, and is connected with the connecting plate through the second sliding block 25, so that the connecting plate is installed on the fixed plate 26 through bolts, and the anti-overturning force of the fixed plate 26 is improved.

[0030] The vertical moving group 13 is arranged on the front side of the horizontal moving group 12, the first rotating motor 14 is arranged on the vertical moving group 13, the power output end of the first rotating motor 14 is provided with a mounting frame 16, the second rotating motor 15 is arranged on the mounting frame 16, the power output end of the second rotating motor 15 penetrates the mounting frame 16 and is connected with the laser seat 18, and the laser head 17 is arranged on the laser seat 18.

[0031] Specifically, the mounting frame 16 is in the shape of "7", the second rotating motor 15 is fixed in the mounting frame 16, and the power output end of the first rotating motor 14 is connected with the upper surface of the mounting frame 16.

[0032] More specifically, the angles of the laser head 17 can be adjusted through the arrangement of the first rotating motor 14 and the second rotating motor 15, and different shapes of risers can be cut through the cooperation of the horizontal moving group 12 and the vertical moving group 13, so as to reduce the labor intensity of workers and improve the safety of riser cutting.

[0033] The supporting group 5 is arranged below the laser head 17, the supporting group 5 is mainly composed of a moving plate 6, a supporting plate 7, an extension rod 8, a supporting cloth 9 and a height adjusting structure, the height adjusting structure is arranged between the two vertical columns 3, the moving plate 6 is arranged on the front side of the height adjusting group, the two supporting plates 7 are arranged on the front side of the moving plate 6, the extension rod 8 is slidably connected in the two supporting plates 7, and the two extension rods 8 are connected through the supporting cloth 9.

[0034] Through the setting of the supporting group 5, the riser can be supported during the cutting process, so as to avoid the riser from falling after cutting and causing damage to the casting, and improve the safety of the equipment.

[0035] Specifically, the supporting cloth 9 is installed at both ends of the telescopic rod 8 through the sleeve pipe, and the supporting cloth 9 can be below the riser by pulling out or inserting the telescopic rod 8.

[0036] Further, the height adjusting group mainly comprises the cylinder 10, the shell, the sliding rod 11 and the moving block, the shell is arranged between the two vertical columns 3, the shell is internally provided with the two sliding rods 11, the moving block is slidably connected to the outer side of the sliding rod 11, the front side of the moving block is connected to the moving plate 6, the upper surface of the shell is provided with the cylinder 10, and the telescopic end of the cylinder 10 penetrates through the shell and is connected to the moving block.

[0037] Specifically, the height adjusting group is not limited to the structure composed of the cylinder 10, the shell, the sliding rod 11 and the moving block, and can also be composed of a servo motor, a lead screw, a sliding rail and a sliding table.

[0038] In this way, the moving block, the moving plate 6, the supporting block 7, the telescopic rod 8 and the supporting cloth 9 are driven by the cylinder 10 to move up and down along the sliding rod 11, so as to adjust the height of the supporting cloth 9, and then the length of the telescopic rod 8 is adjusted to adjust the position of the supporting cloth 9.

[0039] Further, the vertical moving group 13 mainly comprises the lead screw sliding table 27 and the connecting frame 28, the lead screw sliding table 27 is arranged at the front side of the horizontal moving group 12, and the connecting frame 28 is arranged on the sliding table of the lead screw sliding table 27.

[0040] In use, the worker can push the handrail to move the device to a suitable position, then adjust the length of the telescopic rod 8 according to the position of the riser, so that the supporting cloth 9 is below the riser, then the moving block, the moving plate 6, the supporting block 7, the telescopic rod 8 and the supporting cloth 9 are driven by the cylinder 10 to move up and down along the sliding rod 11, so as to adjust the height of the supporting cloth 9 and support the riser by the supporting cloth 9.

[0041] Meanwhile, the height of the connecting frame 28, the first rotary motor 14, the mounting frame 16, the second rotary motor 15 and the laser head 17 can be driven by the lead screw sliding table 27, the gear 22 is driven to rotate by the walking motor 23, so that the fixed plate 26 is driven by the gear 22 to move along the rack 21 and the first sliding rail 19, and the horizontal position of the laser head 17 is adjusted, so as to cut the conventional riser.

[0042] If the connection between the riser and the casting is arc-shaped, the angle of the laser head 17 can be adjusted by the first rotary motor 14 and the second rotary motor 15, so that the laser head 17 cooperates with the horizontal moving group 12 to cut the riser.

[0043] While embodiments of the present application have been shown and described, it is to be understood that the embodiments described are merely divergences and modifications and not limitations of the scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A device for cutting off the riser of a high manganese steel casting comprising a base (1), characterized in that: The base (1) bottom is provided with four universal wheels (2), the base (1) upper surface is provided with two vertical columns (3), the two vertical columns (3) top is provided with a crossbeam (4), the crossbeam (4) upper surface is provided with a horizontal moving group (12), the horizontal moving group (12) front side is provided with a vertical moving group (13), the vertical moving group (13) is provided with a first rotary motor (14), the first rotary motor (14) power output end is provided with a mounting bracket (16), the mounting bracket (16) is provided with a second rotary motor (15), the second rotary motor (15) power output end penetrates the mounting bracket (16) and is connected with a laser seat (18), the laser seat (18) is installed by a laser head (17), and the laser head (17) below is provided with a support group (5). The support group (5) is mainly composed of a moving plate (6), a support plate (7), an extension rod (8), a support cloth (9) and a height adjusting structure, the height adjusting structure is arranged between the two vertical columns (3), the height adjusting group front side is provided with a moving plate (6), the moving plate (6) front side is provided with two support plates (7), the two support plates (7) are slidably connected with the extension rod (8), and the two extension rods (8) are connected through the support cloth (9).

2. A high manganese steel casting riser cutting device according to claim 1, characterized in that: The height adjusting group is mainly composed of a cylinder (10), a shell, a sliding rod (11) and a moving block, the shell is arranged between the two vertical columns (3), the shell is provided with two sliding rods (11) inside, the sliding rod (11) outer side is slidably connected with the moving block, the moving block front side is connected with the moving plate (6), and the shell upper surface is provided with the cylinder (10). The extension end of the cylinder (10) penetrates the shell and is connected with the moving block.

3. The high manganese steel casting riser cutting apparatus of claim 1, wherein: The horizontal moving group (12) is mainly composed of a first sliding rail (19), a first sliding block (20), a driving group, an anti-overturning group and a fixed plate (26), the crossbeam (4) upper surface is provided with the first sliding rail (19), the first sliding rail (19) is connected with the fixed plate (26) through the two first sliding blocks (20), the fixed plate (26) is provided with a driving group for driving the fixed plate (26) to move, and one side of the fixed plate (26) is connected with the anti-overturning group through a connecting plate.

4. A high manganese steel casting riser cutting device according to claim 3, characterized in that: The driving group is mainly composed of a rack (21), a gear (22) and a walking motor (23), the walking motor (23) is arranged on the fixed plate (26), the power output end of the walking motor (23) penetrates the fixed plate (26) and is connected with the gear (22), one side of the gear (22) is engaged with the rack (21), and the rack (21) is installed on the crossbeam (4) and is arranged in parallel with the first sliding rail (19).

5. The high manganese steel casting riser cutting apparatus of claim 3, wherein: The anti-overturning group is mainly composed of a second sliding rail (24) and a second sliding block (25), the second sliding rail (24) is arranged on one side of the crossbeam (4), and one side of the second sliding rail (24) is connected with the connecting plate through the two second sliding blocks (25). The connecting plate upper surface is connected with the fixed plate (26).

6. The high manganese steel casting riser cutting apparatus of claim 1, wherein: The vertical moving group (13) is mainly composed of a screw sliding table (27) and a connecting frame (28), the screw sliding table (27) is arranged at the front side of the horizontal moving group (12), and the connecting frame (28) is arranged on the sliding table of the screw sliding table (27).

7. The high manganese steel casting riser cutting apparatus of claim 1, wherein: Handrails are arranged at the rear sides of the two columns (3).