Welding station device for cable heads of various specifications
The design of the inclined support base and clamping plate assembly simplifies the operation process of the cable head welding device, enabling flexible adaptation and stable clamping of cables of different specifications, and improving welding accuracy and efficiency.
Patent Information
- Application Number
- CN202520139208.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-21
AI Technical Summary
Existing cable head welding devices require multiple manual adjustments of the sliding plate and threaded connection components when dealing with cables of different specifications or diameters. This operation is complex and cumbersome, making it difficult to efficiently adapt to the clamping requirements of cables of different specifications.
The device employs a variety of cable head welding stations, utilizing inclined support bases and clamping plate assemblies. It achieves fine-tuning clamping of cable heads through positioning holes and positioning bolts, and achieves secondary fixation through extrusion bolts and limiting groove structures, simplifying the operation process.
It improves the efficiency and precision of cable head welding, reduces the difficulty of operation, ensures the stability and accuracy of the welding process, and adapts to the flexible clamping needs of various cable specifications.
Smart Images

Figure CN223718698U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of cable head welding and clamping, in particular to a plurality of specifications cable head welding station device. BACKGROUND
[0002] Cable head welding is a process of connecting the conductor and the connector by electric or gas welding, and then insulating and packaging the wire part with an insulating sleeve. In the power industry, the installation and welding of cable heads are very important links.
[0003] According to the patent with the announcement number CN220407673U, a cable joint welding and clamping device includes a sliding plate and a moving arc-shaped plate. An adjusting threaded sleeve has an adjusting threaded rod embedded on its inner surface. The moving arc-shaped plate has a pushing frame welded on its outer surface. The adjusting threaded rod has a pushing plate welded on its outer surface. The pushing frame has a pushing groove on its inner surface. The moving frame and the fixed frame have brackets welded on their inner surfaces. The brackets have a fixed arc-shaped plate welded on their outer surfaces.
[0004] In the above-mentioned scheme, by rotating the adjusting block, the adjusting threaded rod is rotated, and at the same time, the sliding connection between the outer surface of the pushing plate and the inner surface of the pushing groove is utilized to move the moving arc-shaped plate. Then, the arc-shaped plate clamps and fixes the cable. The above-mentioned scheme still has the following disadvantages: when facing cables of different specifications or diameters, the operator needs to manually adjust the sliding plate, the moving arc-shaped plate, and the related threaded connection components multiple times to adapt to the new cable size. At the same time, due to the relatively complex structure of the device, the interaction between multiple components (such as the adjusting threaded rod and the sleeve, the pushing plate and the pushing groove, etc.) is involved. Therefore, in actual operation, not only does this increase the difficulty of operation, but also makes the entire welding and clamping process cumbersome. SUMMARY
[0005] The utility model aims at providing a plurality of specifications cable head welding station device to solve the problem that when facing cables of different specifications or diameters, the operator needs to manually adjust the sliding plate, the moving arc-shaped plate, and the related threaded connection components multiple times to adapt to the new cable size. At the same time, due to the relatively complex structure of the device, the interaction between multiple components (such as the adjusting threaded rod and the sleeve, the pushing plate and the pushing groove, etc.) is involved. Therefore, in actual operation, not only does this increase the difficulty of operation, but also makes the entire welding and clamping process cumbersome.
[0006] To achieve the above-mentioned utility model purposes, the utility model adopts the following technical scheme: a plurality of specifications cable head welding station device, including two inclined support bases, two inclined support bases are arranged at intervals, and an upper clamping plate and a lower clamping plate are arranged between the two inclined support bases; a clamping assembly is arranged on the upper clamping plate and the lower clamping plate, and is used for clamping cable heads of different specifications.
[0007] Preferably, the clamping assembly comprises: a plurality of upper clamping openings, a plurality of the upper clamping openings are provided on the upper clamping plate; a plurality of lower clamping openings, a plurality of the lower clamping openings are provided on the lower clamping plate; a plurality of the upper clamping openings and a plurality of the lower clamping openings correspond to each other in two as a group, the upper clamping opening and the lower clamping opening of each group are combined to form a circular through hole for fixing different size cable head, the left and right sides of the upper clamping plate and the lower clamping plate are respectively provided with two positioning holes, the inside of the positioning hole is provided with a positioning bolt, the inside of the upper clamping opening is provided with a limiting opening, and the inside of the limiting opening is provided with a pressure head.
[0008] Preferably, a first threaded hole is provided through the limiting opening, and an extrusion bolt is threadedly connected in the first threaded hole. The threaded end of the extrusion bolt is rotatably provided with the pressure head.
[0009] Preferably, a limiting groove is provided on the top surface of the pressure head, and a limiting block is rotatably provided in the limiting groove. The threaded end of the extrusion bolt is connected with the limiting block.
[0010] Preferably, a plurality of second threaded holes are provided through the lower clamping plate, and a plurality of the second threaded holes in the middle are threadedly connected with a wire distribution bolt.
[0011] Preferably, the inclined support base has an inclined surface, the angle between the inclined surface and the ground is sixty degrees, and two threaded grooves are provided on the inclined surface. The threaded end of the positioning bolt is connected with the threaded groove.
[0012] Compared with the prior art, the multi-specification cable head welding station device has the following beneficial effects:
[0013] I. In use, first, the electric cable head is placed between the lower clamping opening and the upper clamping opening. If it is necessary to adjust the position of the upper clamping plate and the lower clamping plate, the upper clamping plate and the lower clamping plate can be fine-tuned on the inclined support base through the cooperation of the positioning hole and the positioning bolt. In this way, different specifications of cable heads can be adapted, and various special-shaped cable head products can be clamped and limited. At this time, the positioning bolt and the threaded groove are fixed by using a hexagonal wrench, so that the position of the upper clamping plate and the lower clamping plate is fixed on the inclined support base. The angle between the upper clamping plate and the lower clamping plate and the ground is sixty degrees through the inclined surface, so that the front surface of the upper clamping plate and the lower clamping plate can face the electric operator, thereby facilitating the subsequent work of the electric operator;
[0014] The device can face the welding position to the electric operator. At the same time, through flexible clamping, the electric operator can conveniently observe the welding position, thereby reducing the difficulty of welding operation of the electric cable head. At the same time, the multi-station cable head can be simultaneously welded and machined, thereby effectively improving the welding precision and operation efficiency;
[0015] II. In use, after the above is completed, the electric installation operator twists the extrusion bolt, and through the threaded connection of the extrusion bolt and the first threaded hole, the pressure head can be pushed to move downward until the pressure head is extruded together with the outer wall of the cable head, thereby achieving the effect of secondary fixation, ensuring that the cable head does not shake between the lower clamp and the upper clamp, and ensuring the stability during subsequent welding. Through the cooperation of the limiting groove and the limiting block, it is ensured that the pressure head does not rotate together when the extrusion bolt rotates, and can only move downward along the inner wall of the limiting port, thereby improving the convenience of secondary fixation of the cable head.
[0016] III. In use, the electric installation operator places the color lines between the several wire separation bolts, and through the wire separation bolts, the color lines can be classified and arranged respectively, thereby improving the accuracy during welding. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a perspective view of the embodiment.
[0018] Figure 2 It is a split schematic view of the upper clamp plate and the lower clamp plate of the embodiment.
[0019] Figure 3 It is a split schematic view of the pressure head and the limiting port of the embodiment.
[0020] Figure 4 It is a split schematic view of the limiting groove and the limiting block of the embodiment.
[0021] In the figure: 1, inclined support base; 101, inclined surface; 2, upper clamp plate; 201, upper clamp; 3, lower clamp plate; 301, lower clamp; 4, positioning hole; 5, positioning bolt; 501, threaded groove; 6, limiting port; 7, pressure head; 701, limiting groove; 8, first threaded hole; 9, extrusion bolt; 901, limiting block; 10, second threaded hole; 1001, wire separation bolt. DETAILED DESCRIPTION
[0022] The preferred embodiment of the present application will be described in detail below with reference to the accompanying drawings.
[0023] As Figures 1-4As shown, the multi-specification cable head welding station device comprises two inclined support bases 1, the two inclined support bases 1 are arranged at intervals, an upper clamping plate 2 and a lower clamping plate 3 are arranged between the two inclined support bases 1, the upper clamping plate 2 and the lower clamping plate 3 are provided with clamping assemblies for clamping cable heads of different specifications, the clamping assemblies comprise a plurality of upper clamping openings 201, the plurality of upper clamping openings 201 are all formed on the upper clamping plate 2; a plurality of lower clamping openings 301, the plurality of lower clamping openings 301 are all formed on the lower clamping plate 3, the edges of the upper clamping openings 201 and the lower clamping openings 301 are all arc-shaped, the arc-shaped edges can ensure that the upper clamping openings 201 and the lower clamping openings 301 can leave the side boss positions of the cable heads when clamping the cable heads, so that the clamping is more stable; the plurality of upper clamping openings 201 and the plurality of lower clamping openings 301 correspond to each other in pairs, each pair of upper clamping openings 201 and lower clamping openings 301, after being combined, forms a circular through hole for fixing cable heads of different sizes, the left and right sides of the upper clamping plate 2 and the lower clamping plate 3 are respectively provided with two positioning holes 4, the positioning holes 4 are internally provided with positioning bolts 5, the inside of the upper clamping opening 201 is provided with a limiting opening 6, the inside of the limiting opening 6 is slidably provided with a pressing head 7, the inclined support base 1 has an inclined surface 101, the angle between the inclined surface 101 and the ground is sixty degrees, two threaded grooves 501 are formed on the inclined surface 101, and the threaded end of the positioning bolt 5 is connected with the threaded groove 501.
[0024] In use, first, the electric installation operator places the cable head between the lower clamping opening 301 and the upper clamping opening 201, if it is necessary to adjust the positions of the upper clamping plate 2 and the lower clamping plate 3, the upper clamping plate 2 and the lower clamping plate 3 can be finely adjusted on the inclined support base 1 through the cooperation of the positioning hole 4 and the positioning bolt 5, so as to adapt to cable heads of different specifications, and facilitate the clamping and limiting of various special-shaped cable head products. At this time, the positioning bolt 5 and the threaded groove 501 are fixed by using a hexagonal wrench, so that the positions of the upper clamping plate 2 and the lower clamping plate 3 are fixed on the inclined support base 1. The upper clamping plate 2 and the lower clamping plate 3 are inclined to the ground at an angle of sixty degrees through the inclined surface 101, so that the front surface of the upper clamping plate 2 and the lower clamping plate 3 can face the electric installation operator, thereby facilitating the subsequent work of the electric installation operator;
[0025] The device can face the welding position to the electric installation operator. At the same time, through flexible clamping, the electric installation operator can conveniently observe the welding position, thereby reducing the welding operation difficulty of the electric installation cable head. At the same time, the multi-station cable head welding processing is realized, and the welding precision and operation efficiency are effectively improved.
[0026] As Figures 1-4As shown, the limiting opening 6 is provided with a first threaded hole 8, and the first threaded hole 8 is threadedly connected with an extrusion bolt 9, and the threaded end of the extrusion bolt 9 is rotatably arranged with the pressing head 7, and the top surface of the pressing head 7 is provided with a limiting groove 701, and the limiting groove 701 is rotatably arranged with a limiting block 901, and the threaded end of the extrusion bolt 9 is connected with the limiting block 901.
[0027] In use, after the above is completed, the electric installation operator twists the extrusion bolt 9, and through the threaded connection between the extrusion bolt 9 and the first threaded hole 8, the pressing head 7 can be pushed to move downward until the pressing head 7 is extruded together with the outer wall of the cable head, thereby achieving the effect of secondary fixation, and ensuring that the cable head does not shake between the lower clamping opening 301 and the upper clamping opening 201, thereby ensuring the stability during subsequent welding. Through the cooperation of the limiting groove 701 and the limiting block 901, it is ensured that the pressing head 7 does not rotate together with the extrusion bolt 9 when the extrusion bolt 9 rotates, and can only move downward along the inner wall of the limiting opening 6, thereby improving the convenience of secondary fixing the cable head.
[0028] As shown in the drawings, Figures 1-2 As shown, the lower clamping plate 3 is provided with a plurality of second threaded holes 10, and the middle ones of the second threaded holes 10 are threadedly connected with a wire distribution bolt 1001.
[0029] In use, the electric installation operator places the color wires between the plurality of wire distribution bolts 1001, and the color wires can be classified and arranged by the wire distribution bolts 1001, thereby improving the accuracy during welding.
[0030] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, and any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A plurality of specifications cable head welding station device, comprising two inclined support base (1), two said inclined support base (1) is arranged at intervals, characterized in that, The upper clamping plate (2) and the lower clamping plate (3) are arranged between the two inclined support bases (1). The clamping assembly is arranged on the upper clamping plate (2) and the lower clamping plate (3) and is used for clamping cable heads of different specifications.
2. The multiple gauge cable head welding station apparatus of claim 1, wherein: The clamping assembly comprises: A plurality of upper clamping openings (201) are arranged on the upper clamping plate (2). A plurality of lower clamping openings (301) are arranged on the lower clamping plate (3). Two of the plurality of upper clamping openings (201) and the plurality of lower clamping openings (301) correspond to each other to form a group.
3. The multiple gauge cable head welding station apparatus of claim 2, wherein: The upper clamping plate (2) and the lower clamping plate (3) are provided with two positioning holes (4) on the left and right sides, respectively.
4. The multiple gauge cable head welding station apparatus of claim 3, wherein: The inside of the positioning hole (4) is provided with a positioning bolt (5).
5. The multiple gauge cable head welding station apparatus of claim 1 wherein: The inside of the upper clamping opening (201) is provided with a limiting opening (6).
6. The multiple gauge cable head welding station apparatus of claim 2, wherein: The inside of the limiting opening (6) is provided with a pressing head (7). The first threaded hole (8) is arranged in the limiting opening (6). The threaded end of the extrusion bolt (9) is rotatably arranged with the pressing head (7). The top surface of the pressing head (7) is provided with a limiting groove (701). The limiting groove (701) is rotatably arranged with a limiting block (901). The second threaded hole (10) is arranged in the lower clamping plate (3). The inclined surface (101) is provided with two threaded grooves (501). The threaded end of the positioning bolt (5) is connected with the threaded groove (501).
Citation Information
Patent Citations
Cable joint welding clamping device
CN220407673U