Instrument assembly assembling equipment

By using tooling fixtures and an automatic screw feeder head in the instrument assembly equipment to automatically install screws, and equipped with sensors and alarms, the problem of low screw installation efficiency in the assembly of electric vehicle instrument assemblies has been solved, achieving high-efficiency automation and quality inspection.

CN223718812UActive Publication Date: 2025-12-26ZHEJIANG HAODIAN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520132549.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-12-26
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

The existing electric vehicle instrument assembly assembly has low screw installation efficiency, requires manual operation, and lacks automation.

Method used

The instrument assembly equipment includes tooling fixtures, an automatic screw feeder, and a screw machine table. Screws are automatically installed through the screw feeder head, and pressure and torque sensors are used to detect screw quality. Combined with the debugging control screen and audible and visual alarms, defective screws are identified and alarmed.

Benefits of technology

It improves the efficiency of screw installation during instrument assembly, enhances the level of automation, and can promptly identify and alarm for defective screws, thereby improving the safety and convenience of operation.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223718812U_ABST
    Figure CN223718812U_ABST
Patent Text Reader

Abstract

The utility model relates to instrument assembly assembling equipment which comprises a frame body, a tool clamp, an automatic screw feeding machine and a screw machine table, the tool clamp is used for clamping an instrument assembly, the automatic screw feeding machine is provided with a feeding port and used for conveying screws to the feeding port, the screw machine table is arranged on the frame body, and the tool clamp is used for clamping the instrument assembly. The screw machine table slides on the frame body and is provided with a screw machine head, and the screw machine head is located above the feeding port. According to the instrument assembly screw mounting device, an instrument assembly is clamped through the tool clamp, screws are fed to the feeding opening through the automatic screw feeding machine, then the screws are adsorbed by the screw machine head, the screw machine table transversely slides on the frame body till the screw machine head moves to the position over the tool clamp, and then the screw machine head conducts screw mounting on the instrument assembly located on the tool clamp. The installation efficiency of screws is improved when the instrument assembly is assembled, and the automation degree is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of instrument assembly, in particular to an instrument assembly equipment. BACKGROUND

[0002] The electric vehicle instrument is an important device for displaying the state of the vehicle on the electric vehicle, mainly including power, speed, mileage and other information. The electric vehicle instrument is usually installed at the front end of the electric vehicle, so that the driver can check the running state of the vehicle at any time.

[0003] The existing instrument assembly needs to be screwed, and the efficiency of manual installation is low, which needs to be improved. CONTENT OF THE UTILITY MODEL

[0004] In order to improve the installation efficiency of screws during instrument assembly, the present application provides an instrument assembly equipment.

[0005] The present application provides an instrument assembly equipment, which adopts the following technical scheme:

[0006] An instrument assembly equipment includes a frame body, a tool clamp, an automatic screw feeder and a screw machine table. The tool clamp is used to clamp the instrument assembly. The automatic screw feeder is provided with a feeding port. The automatic screw feeder is used to deliver screws to the feeding port. The screw machine table is arranged on the frame body. The screw machine table slides on the frame body. The screw machine table is provided with a screw machine head. The screw machine head is located above the feeding port. The screw machine table is used to move the screw machine head to the tool clamp. The screw machine head is used to adsorb screws and move towards the tool clamp to control the installation of screws.

[0007] By adopting the above technical scheme, when screwing the instrument assembly, the instrument assembly is placed in the tool clamp for fixation, and the automatic screw feeder delivers screws to the feeding port. Then the screw machine head adsorbs the screws, the screw machine table slides horizontally on the frame body, the tool clamp is arranged on the frame body, the screw machine head moves to the tool clamp directly above, and then the screw machine head screws the instrument assembly located in the tool clamp. In this way, the installation efficiency of screws during instrument assembly is improved, and the degree of automation is improved.

[0008] Optionally, a debugging central control screen is included. The debugging central control screen is provided with an audible and visual alarm. The screw machine table is provided with a pressure sensor. The pressure sensor is electrically connected to the debugging central control screen. The debugging central control screen is used to receive the pressure input signal of the pressure sensor. When the pressure input signal exceeds the preset pressure signal, the debugging central control screen controls the audible and visual alarm to alarm.

[0009] When the screw machine head installs the screw of the instrument assembly, the pressure sensor transmits the pressure input signal to the debugging control screen, and when the pressure input signal exceeds the preset pressure signal set by the debugging control screen, the debugging control screen controls the sound and light alarm to alarm, thereby facilitating the detection of unqualified screws.

[0010] Optionally, the screw machine table is provided with a torque sensor, the torque sensor is electrically connected to the debugging control screen, and the debugging control screen is used to receive the torque input signal of the torque sensor. When the torque input signal exceeds the preset torque signal, the debugging control screen controls the sound and light alarm to alarm.

[0011] Through the above technical scheme, when the screw machine head installs the screw of the instrument assembly, the torque sensor detects the torque input signal and transmits it to the debugging control screen. When the torque input signal exceeds the preset torque signal set by the debugging control screen, the debugging control screen controls the sound and light alarm to alarm, facilitating the identification of screw slipping, thereby facilitating the detection of unqualified screws.

[0012] Optionally, the assembly platform is provided, the automatic screw feeder is arranged on the assembly platform, the assembly platform is provided with a control switch, and the control switch is used to control the opening and closing of the screw machine head.

[0013] Through the above technical scheme, the control switch is arranged, and the control switch is used to control the running state of the screw machine head and other components, thereby facilitating the emergency stop of the running and improving the safety of the overall use.

[0014] Optionally, the assembly platform is provided with a platform sliding rail, and the tool clamp slides on the platform sliding rail. The sliding direction of the tool clamp is the direction close to the control switch.

[0015] Through the above technical scheme, the platform sliding rail is arranged, and the tool clamp slides on the platform sliding rail in the longitudinal direction, thereby facilitating the adjustment of the position of the tool clamp and the placement of the instrument assembly, and improving the convenience of operation.

[0016] In summary, the present application has the following at least one beneficial technical effect:

[0017] 1. The instrument assembly is clamped by the tool clamp, and the screw of the instrument assembly located on the tool clamp is installed by the screw machine head, thereby improving the installation efficiency of the screw during the assembly of the instrument assembly and improving the automation degree;

[0018] 2. The pressure sensor is arranged, and when the screw machine head installs the screw of the instrument assembly, the pressure sensor transmits the pressure input signal to the debugging control screen. When the pressure input signal exceeds the preset pressure signal set by the debugging control screen, the debugging control screen controls the sound and light alarm to alarm, thereby facilitating the detection of unqualified screws.

[0019] 3. Set the torsion sensor, facilitate the identification of screw slip, so as to facilitate the detection of unqualified screw. BRIEF DESCRIPTION OF DRAWINGS

[0020] Fig. 1 is the overall schematic diagram of the embodiment.

[0021] Fig. 2 is the overall schematic diagram of the embodiment, mainly showing the tool clamp.

[0022] Fig. 3 is the working principle diagram of the embodiment.

[0023] BRIEF DESCRIPTION OF DRAWINGS: 1, assembly platform; 2, frame; 3, tool clamp; 31, bottom plate; 32, mounting plate; 33, limiting strip; 4, automatic screw feeder; 5, screw machine table; 6, debugging control screen; 7, feeding port; 8, control switch; 9, platform slide rail; 10, sliding groove; 11, screw machine head; 12, audible and visual alarm; 13, pressure sensor; 14, torsion sensor; 15, pressure input signal; 16, torsion input signal; 17, preset pressure signal; 18, preset torsion signal. DETAILED DESCRIPTION

[0024] The application will be further described in detail below in combination with the drawings and embodiments.

[0025] The embodiment of the application discloses an instrument assembly assembling equipment. Figs. 1 to 3 , comprising frame 2, tool clamp 3, automatic screw feeder 4, screw machine table 5 and debugging control screen 6, frame 2 comprises assembly platform 1, automatic screw feeder 4 is arranged on the assembly platform 1, automatic screw feeder 4 is provided with feeding port 7, and automatic screw feeder 4 is used for conveying screws to the feeding port 7.

[0026] The assembly platform 1 is provided with a control switch 8, and the control switch 8 is used for controlling the opening and closing of the screw machine head 11 and the screw machine table 5.

[0027] The assembly platform 1 is provided with platform slide rails 9, the platform slide rails 9 are two, and are respectively located on the two sides of the automatic screw feeder 4, and the extension direction of the platform slide rails 9 is the direction close to the control switch 8. The tool clamp 3 is located on the side of the platform slide rail 9 away from the assembly platform 1, the tool clamp 3 slides on the platform slide rail 9, the sliding direction of the tool clamp 3 is the extension direction of the platform slide rail 9, and the tool clamp 3 is used for clamping the instrument assembly.

[0028] The tool clamp 3 comprises a bottom plate 31, a mounting plate 32 and a limiting strip 33. The bottom plate 31 is slidable on the platform slide rail 9. The limiting strip 33 is arranged on the mounting plate 32 and located on the side of the mounting plate 32 away from the bottom plate 31. The limiting strip 33 is used to limit the movement of the instrument assembly in the vertical direction. The mounting plate 32 is used to abut against the instrument assembly and limit the movement of the instrument assembly.

[0029] In actual use, a driving motor and a screw rod can be arranged inside the assembly platform 1. The bottom plate 31 is threadedly connected to the screw rod. The driving motor is used to drive the screw rod to rotate, thereby driving the tool clamp 3 to move along the extension direction of the platform slide rail 9.

[0030] The screw machine table 5 is arranged on the frame 2. The frame 2 is provided with a sliding groove 10. The screw machine table 5 is slidable on the groove wall of the sliding groove 10. The sliding direction of the screw machine table 5 is the extension direction of the sliding groove 10. The screw machine table 5 is provided with a screw machine head 11. The screw machine head 11 is located above the feeding port 7. The screw machine table 5 is used to move the screw machine head 11 to the position directly above the tool clamp 3. The screw machine head 11 is used to adsorb the screw from the feeding port 7 and move towards the tool clamp 3 after the screw machine table 5 moves the screw machine head 11 to the position directly above the tool clamp 3, so as to control the screw installation.

[0031] The debugging central control screen 6 is provided with an audible and visual alarm 12. The screw machine table 5 is provided with a pressure sensor 13 and a torque sensor 14. The pressure sensor 13 and the torque sensor 14 are electrically connected to the debugging central control screen 6. The debugging central control screen 6 is used to receive the pressure input signal 15 of the pressure sensor 13 and the torque input signal 16 of the torque sensor 14. When the pressure input signal 15 exceeds the preset pressure signal 17, the debugging central control screen 6 controls the audible and visual alarm 12 to alarm. When the torque input signal 16 exceeds the preset torque signal 18, the debugging central control screen 6 controls the audible and visual alarm 12 to alarm.

[0032] The implementation principle of the instrument assembly assembly equipment in the embodiment of the present application is as follows: when the screw installation of the instrument assembly needs to be performed, the technician performs program debugging and resets the reset key of the control switch 8.

[0033] The instrument assembly to be screw-installed is placed from the side. The start key of the control switch 8 is pressed. The screw machine head 11 adsorbs the screw from the discharge port. The screw machine table 5 and the tool clamp 3 move according to the set program until the screw machine head 11 is aligned with the screw hole of the instrument assembly. Then the screw machine head 11 performs screw fastening. At the same time, the pressure sensor 13 detects the pressure and the torque sensor 14 detects the torque.

[0034] When the pressure input signal 15 exceeds the preset pressure signal 17 or the torque input signal 16 exceeds the preset torque signal 18, the screw is unqualified. The debugging central control screen 6 controls the audible and visual alarm 12 to issue audible and visual alarms. If the screw is qualified, the debugging central control screen 6 displays a green light.

[0035] The above are all preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: all equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. An instrument cluster assembly installation apparatus, characterized by: Including frame (2), tooling fixture (3), automatic screw feeder (4) and screw machine table (5), the tooling fixture (3) is used for clamping instrument assembly, the automatic screw feeder (4) is equipped with feeding port (7), the automatic screw feeder (4) is used to deliver screw to feeding port (7), the screw machine table (5) is arranged in frame (2), the screw machine table (5) slides in frame (2), the screw machine table (5) is equipped with screw machine head (11), the screw machine head (11) is located above feeding port (7), the screw machine table (5) is used to move screw machine head (11) to tooling fixture (3), the screw machine head (11) is used to adsorb screw and move towards tooling fixture (3) to control screw installation.

2. The instrument cluster assembly apparatus of claim 1, wherein: Including debugging central control screen (6), the debugging central control screen (6) is equipped with audible and visual alarm (12), the screw machine table (5) is equipped with pressure sensor (13), the pressure sensor (13) is electrically connected to debugging central control screen (6), the debugging central control screen (6) is used to receive the pressure input signal (15) of pressure sensor (13), when pressure input signal (15) exceeds preset pressure signal (17), the debugging central control screen (6) controls audible and visual alarm (12) alarm.

3. The instrument assembly set-up apparatus of claim 1, wherein: The screw machine table (5) is equipped with torque sensor (14), the torque sensor (14) is electrically connected to debugging central control screen (6), the debugging central control screen (6) is used to receive the torque input signal (16) of torque sensor (14), when torque input signal (16) exceeds preset torque signal (18), the debugging central control screen (6) controls audible and visual alarm (12) alarm.

4. The instrument assembly set-up apparatus of claim 1, wherein: Including assembly platform (1), the automatic screw feeder (4) is arranged in assembly platform (1), the assembly platform (1) is equipped with control switch (8), the control switch (8) is used to control the opening and closing of screw machine head (11).

5. The instrument assembly set-up apparatus of claim 4, wherein: The assembly platform (1) is equipped with platform slide rail (9), the tooling fixture (3) slides in platform slide rail (9), and the sliding direction of the tooling fixture (3) is the direction close to the control switch (8).